Double-roller type biomass granulator

Abstract

The utility model relates to the technical field of biomass particle production, and provides a double-roller biomass granulator which comprises a shell, the controller is fixedly connected to one side of the front surface of the shell; a feeding hopper is fixedly connected to the middle position of the top end of the top cover; the discharge hopper is fixedly connected to one side of the shell; the movable extrusion roller is movably connected to one side of the interior of the shell, the other side of the interior of the shell is rotationally connected with a fixed extrusion roller, and forming grooves are formed in the surfaces of the movable extrusion roller and the fixed extrusion roller at equal intervals; the second driving motor is fixedly connected to the back surface of the shell; through the arrangement of a pneumatic telescopic rod, a laser distance measuring sensor, a sliding plate and a fixing groove, the pneumatic telescopic rod works to enable the sliding plate to slide, the laser distance measuring sensor is used for detecting the distance between the sliding plate and the inner wall of the fixing groove, and then precise adjustment of the distance between a forming groove and a movable extrusion roller can be achieved; and production requirements, product quality and production requirements of different materials can be conveniently met.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of biomass pellet production, and specifically relates to a pair roller type biomass pellet machine. BACKGROUND

[0002] Biomass fuel refers to a new type of clean fuel that uses biomass material combustion, and generally mainly includes agricultural and forestry waste such as straw, sawdust, sugarcane residue and rice chaff. During the production and processing of the biomass fuel, a pellet machine is needed to extrude and form the waste. The pair roller type biomass pellet machine extrudes and forms the material by the relative rotation of two extrusion rollers.

[0003] After searching, the existing patent (publication number: CN109647286A) discloses a pair roller biomass coal pellet machine, which belongs to the field of biomass coal forming and includes a rack, a pair roller forming mechanism on the rack, and a driving mechanism for providing power for the work of the pair roller forming mechanism. The biomass coal pellet machine adopts a double-roller relative rotation extrusion forming structure. The flanges and grooves on the two rollers are staggered to extrude the two rollers relative to each other, realize the forming of biomass fuel, and no longer use a cantilever shaft. The structure is reasonably stressed. Since the roller is a self-rotating structure, the bearing is fixed to the box and is in a relatively static working state. The bearing can be continuously cooled by cooling oil to avoid rapid reduction of the service life of the bearing in a high-temperature environment. The roller adopts the setting of the flange and the groove and the herringbone grooves on the flange surface to increase the flow of the biomass raw material during the rolling process and reduce the adhesion of the biomass raw material to the flange of the roller. The material is in a flowing state and enters the forming die, thereby improving the effective utilization rate of energy.

[0004] However, in the above-mentioned scheme, the distance between the two extrusion rollers is fixed and cannot be adjusted according to actual production needs. In actual production, the distance between the two extrusion rollers needs to be reasonably adjusted according to production needs, product quality, and different material processing. An unreasonable distance will affect the density and uniformity of the pellets and cause excessive wear of the equipment, thereby affecting the normal, efficient, and safe operation of the equipment.

[0005] Therefore, the utility model provides a pair roller type biomass pellet machine. UTILITY MODEL CONTENTS

[0006] The utility model provides a pair roller type biomass pellet machine, which solves the problem of inconvenient adjustment of the distance between the two extrusion rollers according to actual production needs in the related art.

[0007] The utility model discloses a technical scheme as follows: a pair of roller type biomass granulator, including the casing, the controller of fixed connection in the casing front side one side, the top cover of bolt fixed connection in the casing top end, the top end of top cover fixed connection has the feeding hopper in the middle position, the discharge hopper of fixed connection in the casing one side, the movable extrusion roller of swing connection in the casing inside one side, the fixed extrusion roller of rotation connection has in the other side of casing interior, the surface of movable extrusion roller and fixed extrusion roller is equal interval and is provided with the forming groove, the cleaning assembly of assembly in the casing interior both sides, the cleaning assembly is used for the cleaning of movable extrusion roller and fixed extrusion roller surface, the second drive motor of fixed connection in the casing back, the second drive motor output end is fixed connection through the shaft coupling with movable extrusion roller one end.

[0008] The adjusting assembly of assembly in the casing interior one side, the adjusting assembly is used for adjusting the interval between movable extrusion roller and fixed extrusion roller, and the adjusting assembly comprises: the fixed slot formed in one side of the inner wall of the casing; the sliding plate slidably connected in the fixed slot; one end of the sliding plate is rotatably connected with one end of the movable extrusion roller; the laser distance measuring sensor is fixedly connected to the lower end of one side of the sliding plate; the pneumatic telescopic rod is fixedly connected to one side of the casing; the output end of the pneumatic telescopic rod extends into the interior of the fixed slot and is fixedly connected with the lower end of one side of the sliding plate; the first drive motor is movably connected to the back of the casing; the output end of the first drive motor penetrates through the sliding plate via the rotating rod and is fixedly connected with one end of the movable extrusion roller.

[0009] Preferably, a chute is formed in one side of the back of the casing, and a sliding block is slidably connected in the interior of the chute.

[0010] Preferably, the cleaning assembly comprises: a connecting plate fixedly connected to one side of the sliding plate and one side of the inner wall of the casing, respectively; a clamping groove symmetrically formed at the top end of the connecting plate; a bolt hole formed in the bottom wall of the clamping groove; a scraper movably connected to one side of the connecting plate; a clamping block symmetrically fixedly connected to one side of the scraper; a reserved slot formed at the top end of the clamping block; and a fixing bolt movably connected in the interior of the reserved slot, wherein the fixing bolt and the interior of the bolt hole form a threaded cooperation structure.

[0011] Preferably, the clamping block and the interior of the clamping groove form a clamping structure, and the shapes of the clamping groove and the clamping block are convex.

[0012] Preferably, a rubber ring is fixedly connected to the upper end of the surface of the fixing bolt, and the shape of the rubber ring is O-shaped.

[0013] Preferably, one side of the scraper is in close contact with the surface of the movable extrusion roller and the fixed extrusion roller, and the scraper is used for scraping off and cleaning the impurities adhered to the surface of the movable extrusion roller and the fixed extrusion roller.

[0014] Preferably, one side of the housing is fixedly connected with a discharge hopper, and the inner bottom wall of the discharge hopper is inclined to the horizontal direction by an angle of 20 degrees.

[0015] Preferably, the upper ends of the inner walls of the housing are fixedly connected with guide plates on both sides, and the top ends of the guide plates are inclined to the horizontal direction by an angle of 30 degrees.

[0016] The utility model discloses a beneficial effect that:

[0017] In the utility model, the sliding plate is slid by starting the pneumatic telescopic rod, the movable extrusion roller is slid, the distance between the sliding plate side and the inner wall of the fixed slot is detected by the laser ranging sensor, and then the distance between the movable extrusion roller and the fixed extrusion roller can be adjusted to be appropriate, so that the distance between the movable extrusion roller and the fixed extrusion roller can be reasonably adjusted according to production demand, product quality and different materials, the density and uniformity of particles can be prevented from being influenced by unreasonable distance, excessive wear of equipment can be avoided, normal, efficient and safe operation of the equipment is ensured, and practicality is improved.

[0018] In the utility model, the cleaning assembly is arranged, the scraper is used for scraping off and cleaning the surface of the movable extrusion roller and the fixed extrusion roller, the material adhered to the surface of the movable extrusion roller and the fixed extrusion roller is prevented from being too much to influence the effect of subsequent extrusion molding, the clamping of the clamping block and the clamping groove is utilized, the thread cooperation between the bottom end of the fixed bolt and the bolt hole is utilized, the dismounting of the scraper is realized, and then the dismounting, maintenance or replacement of the scraper are facilitated. ACCURACY OF DRAWINGS

[0019] The utility model will be explained further in detail in connection with the drawings and specific embodiment.

[0020] Figure 1 It is the front view structure schematic diagram of the utility model;

[0021] Figure 2 It is the rear view structure schematic diagram of the utility model;

[0022] Figure 3 It is the local section structure schematic diagram of the utility model;

[0023] Figure 4 It is the movable extrusion roller place explosion amplification structure schematic diagram of the utility model;

[0024] Figure 5The cleaning assembly is provided with an explosion amplification structure schematic view.

[0025] Figure 6 The utility model discloses a Figure 5 The middle A place amplification structure schematic view.

[0026] In the figure: 1, feed hopper; 2, top cover; 3, movable extrusion roller; 4, discharge hopper; 5, controller; 6, shell; 7, first drive motor; 8, second drive motor; 9, pneumatic telescopic rod; 10, fixed extrusion roller; 11, cleaning assembly; 1101, scraper; 1102, connecting plate; 1103, clamping groove; 1104, bolt hole; 1105, reserved slot; 1106, clamping block; 1107, fixed bolt; 1108, rubber ring; 12, guide plate; 13, forming groove; 14, laser ranging sensor; 15, sliding plate; 16, fixed groove; 17, sliding block; 18, sliding slot. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model. Embodiment 1

[0028] The preferred embodiment of the roller type biomass pellet machine provided by the utility model is as shown in the figure: Figures 1 to 6 As shown in the figure: a roller type biomass pellet machine, including the shell 6;The controller 5 is fixedly connected to the front side of the shell 6;The top cover 2 is fixedly connected to the top end of the shell 6 through bolt, the top end of the top cover 2 is fixedly connected with the feed hopper 1 in the middle position;The discharge hopper 4 is fixedly connected to one side of the shell 6;The movable extrusion roller 3 is movably connected to one side inside the shell 6, the other side inside the shell 6 is rotatably connected with the fixed extrusion roller 10, the surface of the movable extrusion roller 3 and the fixed extrusion roller 10 is equidistantly provided with the forming groove 13;The cleaning assembly 11 is assembled to both sides inside the shell 6, and the cleaning assembly 11 is used for cleaning the surface of the movable extrusion roller 3 and the fixed extrusion roller 10;The second drive motor 8 is fixedly connected to the back of the shell 6, and the output end of the second drive motor 8 is fixedly connected with one end of the movable extrusion roller 3 through the shaft coupling.

[0029] An adjusting assembly is arranged on one side of the inside of the shell 6, and the adjusting assembly is used for adjusting the spacing between the movable extrusion roller 3 and the fixed extrusion roller 10, and the adjusting assembly comprises: a fixed groove 16 which is arranged on one side of the inner wall of the shell 6; a sliding plate 15 which is slidably connected in the fixed groove 16, one end of the sliding plate 15 is rotatably connected with one end of the movable extrusion roller 3; a laser ranging sensor 14 which is fixedly connected on the lower end of one side of the sliding plate 15; a pneumatic telescopic rod 9 which is fixedly connected on one side of the shell 6, the output end of the pneumatic telescopic rod 9 extends to the inside of the fixed groove 16 and is fixedly connected with the lower end of one side of the sliding plate 15; and a first driving motor 7 which is movably connected on the back of the shell 6, the output end of the first driving motor 7 penetrates through the sliding plate 15 through a rotating rod and is fixedly connected with one end of the movable extrusion roller 3.

[0030] It should be noted that the existing roll type biomass pellet machine still has certain deficiencies in the actual use process, and in the actual production process, the spacing between the two extrusion rollers needs to be reasonably adjusted according to the production demand, product quality and different material processing, and unreasonable spacing will affect the density and uniformity of the particles, and will cause excessive wear of the equipment, and will affect the normal, efficient and safe operation of the equipment.

[0031] In this embodiment, the spacing between the movable extrusion roller 3 and the fixed extrusion roller 10 is first adjusted according to the production demand, product quality and different material, at this time the sliding plate 15 is slid in the fixed groove 16 by starting the pneumatic telescopic rod 9, thereby driving the movable extrusion roller 3 to slide, and the laser ranging sensor 14 is used to detect the spacing between one side of the sliding plate 15 and the inner wall of the fixed groove 16, thereby the spacing between the movable extrusion roller 3 and the fixed extrusion roller 10 can be adjusted to be appropriate, then the material is added into the inside of the shell 6 through the feeding hopper 1, and the movable extrusion roller 3 and the fixed extrusion roller 10 are rotated through the first driving motor 7 and the second driving motor 8, thereby the material is extruded, and the material is formed through the forming groove 13, thereby the formed biomass particles fall into the inside of the movable extrusion roller 3 and the fixed extrusion roller 10, and finally the particles are discharged through the discharging hopper 4, and the surface of the movable extrusion roller 3 and the fixed extrusion roller 10 can be scraped and cleaned through the cleaning assembly 11, thereby avoiding that too much material adheres to the surface of the movable extrusion roller 3 and the fixed extrusion roller 10 and affects the efficiency of subsequent extrusion forming.

[0032] In a further preferred embodiment of the utility model, a sliding groove 18 is arranged on one side of the back of the shell 6, and a sliding block 17 is slidably connected in the sliding groove 18, and one end of the sliding block 17 is fixedly connected with the surface of the first driving motor 7.

[0033] In this embodiment, the sliding of the sliding block 17 and the sliding groove 18 improves the stability of the sliding of the first driving motor 7, and can avoid that the weight of the first driving motor 7 directly acts on the linkage rotating rod between the movable extrusion roller 3 and the first driving motor 7. Embodiment 2

[0034] On the basis of the embodiment 1, the preferable implementation of the pair roller type biomass pellet machine provided by the utility model is as follows Figures 1 to 6 As shown in the figure: the cleaning assembly 11 comprises: the connecting plate 1102 fixedly connected on one side of the sliding plate 15 and one side of the inner wall of the shell 6 respectively; the clamping groove 1103 symmetrically opened at the top end of the connecting plate 1102; the bolt hole 1104 opened at the inner bottom wall of the clamping groove 1103; the scraper 1101 movably connected on one side of the connecting plate 1102; the clamping block 1106 symmetrically fixedly connected on one side of the scraper 1101; the reserved groove 1105 opened at the top end of the clamping block 1106; and the fixed bolt 1107 movably connected inside the reserved groove 1105, and a threaded cooperation structure is formed between the bottom end of the fixed bolt 1107 and the inside of the bolt hole 1104.

[0035] In the embodiment, the scraper 1101 can be used to scrape and clean the surface of the movable extrusion roller 3 and the fixed extrusion roller 10, so that the material is not adhered too much on the surface of the movable extrusion roller 3 and the fixed extrusion roller 10, and the effect of subsequent extrusion molding is not affected, and after the top cover 2 is opened, the fixed bolt 1107 is rotated to completely separate from the inside of the bolt hole 1104 by using a screwdriver or the like, then the scraper 1101 is pulled with force, so that the clamping block 1106 is separated from the inside of the clamping groove 1103, and the scraper 1101 and the connecting plate 1102 are detached, so that the scraper 1101 is maintained or replaced, and when installed, the clamping block 1106 is clamped into the clamping groove 1103, and then the fixed bolt 1107 is screwed into the bolt hole 1104.

[0036] In the further preferable embodiment of the utility model, a clamping structure is formed between the clamping block 1106 and the inside of the clamping groove 1103, and the shapes of the clamping groove 1103 and the clamping block 1106 are convex.

[0037] In the embodiment, the clamping of the convex clamping block 1106 and the inside of the clamping groove 1103 improves the firmness of the preliminary installation between the scraper 1101 and the connecting plate 1102.

[0038] In the further preferable embodiment of the utility model, a rubber ring 1108 is fixedly connected to the surface of the fixed bolt 1107, and the shape of the rubber ring 1108 is O-shaped.

[0039] In the embodiment, the O-shaped rubber ring 1108 improves the anti-skid fastening property of the nut of the fixed bolt 1107 and the inner wall of the reserved groove 1105, so that the threaded loosening of the fixed bolt 1107 and the inside of the bolt hole 1104 is avoided, and the firmness and stability of the installation of the scraper 1101 are affected.

[0040] The further preferable embodiment of the utility model further provides a cleaning assembly 11, the cleaning assembly 11 includes scraper 1101, pneumatic telescopic rod 9 and laser ranging sensor 14, scraper 1101 one side is tightly attached with the surface of movable extrusion roller 3 and fixed extrusion roller 10, and scraper 1101 is used for the impurity adhered to the surface of movable extrusion roller 3 and fixed extrusion roller 10 to be scraped and cleaned.

[0041] In the embodiment, the scraper 1101 tightly attached with the movable extrusion roller 3 and the fixed extrusion roller 10 ensures the scraping and cleaning of the material on the surface of the movable extrusion roller 3 and the fixed extrusion roller 10.

[0042] The further preferable embodiment of the utility model further provides that the shell 6 one side is fixedly connected with discharge hopper 4, and the inclination angle between the inner bottom wall of discharge hopper 4 and the horizontal direction is twenty degrees.

[0043] In the embodiment, the inclined discharge hopper 4 facilitates the centralized guiding and discharging of the material discharged from the movable extrusion roller 3 and the fixed extrusion roller 10.

[0044] The further preferable embodiment of the utility model further provides that the upper end of the inner wall of the shell 6 is fixedly connected with guide plate 12 on both sides, and the inclination angle between the top end of guide plate 12 and the horizontal direction is thirty degrees.

[0045] In the embodiment, the inclined guide plate 12 reduces the accumulation of the material at both ends of the inner wall of the shell 6.

[0046] In summary, the pneumatic telescopic rod 9 and the laser ranging sensor 14 are used to accurately adjust the distance between the movable extrusion roller 3 and the fixed extrusion roller 10, so that the distance between the movable extrusion roller 3 and the fixed extrusion roller 10 can be reasonably adjusted according to the production demand, product quality and different materials, improving the applicability, and the cleaning assembly 11 is used to scrape and clean the surface of the movable extrusion roller 3 and the fixed extrusion roller 10, avoiding too much adhesion of the material on the surface of the movable extrusion roller 3 and the fixed extrusion roller 10 to affect the subsequent extrusion forming effect.

[0047] The above is only the preferable embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A pair of rolls for biomass pelletizing, characterized by, Include: The shell (6); The controller (5) is fixedly connected to the front side of the shell (6); The top cover (2) is fixedly connected to the top end of the shell (6) through a bolt, and the middle position of the top end of the top cover (2) is fixedly connected with the feeding hopper (1); The discharge hopper (4) is fixedly connected to one side of the shell (6); The movable extrusion roller (3) is movably connected to one side of the inside of the shell (6), the other side of the inside of the shell (6) is rotatably connected with the fixed extrusion roller (10), and the surfaces of the movable extrusion roller (3) and the fixed extrusion roller (10) are equally spaced to form a forming groove (13); The cleaning assembly (11) is assembled on both sides of the inside of the shell (6), and the cleaning assembly (11) is used for cleaning the surface of the movable extrusion roller (3) and the fixed extrusion roller (10); The second driving motor (8) is fixedly connected to the back of the shell (6), and the output end of the second driving motor (8) is fixedly connected with one end of the movable extrusion roller (3) through a shaft coupling; The adjustment assembly is assembled on one side of the inside of the shell (6), and the adjustment assembly is used for adjusting the distance between the movable extrusion roller (3) and the fixed extrusion roller (10), and the adjustment assembly comprises: The fixed groove (16) is formed in one side of the inner wall of the shell (6); The sliding plate (15) is slidably connected in the fixed groove (16), and one end of the sliding plate (15) is rotatably connected with one end of the movable extrusion roller (3); The laser ranging sensor (14) is fixedly connected to the lower end of one side of the sliding plate (15); The pneumatic telescopic rod (9) is fixedly connected to one side of the shell (6), and the output end of the pneumatic telescopic rod (9) extends to the inside of the fixed groove (16) and is fixedly connected with the lower end of one side of the sliding plate (15); The first driving motor (7) is movably connected to the back of the shell (6), and the output end of the first driving motor (7) penetrates the sliding plate (15) through a rotating rod and is fixedly connected with one end of the movable extrusion roller (3).

2. A pair of roll-type biomass pellet machines according to claim 1, characterized in that, A sliding groove (18) is formed in one side of the back of the shell (6), a sliding block (17) is slidably connected in the sliding groove (18), and one end of the sliding block (17) is fixedly connected with the surface of the first driving motor (7).

3. A pair of roll-type biomass pellet machines according to claim 1, characterized in that, The cleaning assembly (11) comprises: The connecting plate (1102) is fixedly connected to one side of the sliding plate (15) and one side of the inner wall of the shell (6) respectively; The clamping groove (1103) is symmetrically formed in the top end of the connecting plate (1102); The bolt hole (1104) is formed in the inner bottom wall of the clamping groove (1103); The scraper (1101) is movably connected to one side of the connecting plate (1102); The clamping block (1106) is fixedly connected to one side of the scraper (1101); The reserved groove (1105) is formed in the top end of the clamping block (1106); The fixing bolt (1107) is movably connected in the reserved groove (1105), and the bottom end of the fixing bolt (1107) and the inside of the bolt hole (1104) form a threaded structure.

4. A pair of rolls for pelletizing biomass according to claim 3, wherein The card block (1106) and the inside of the card slot (1103) constitute a clamping structure, and the shapes of the card slot (1103) and the card block (1106) are convex.

5. A pair of rolls for pelletizing biomass according to claim 3, wherein The upper end of the surface of the fixing bolt (1107) is fixedly connected with a rubber ring (1108), and the shape of the rubber ring (1108) is O-shaped.

6. A pair of rolls for pelletizing biomass according to claim 3, wherein The surface of the scraper (1101) is tightly attached to the surfaces of the movable extrusion roller (3) and the fixed extrusion roller (10), and the scraper (1101) is used for scraping and cleaning the impurities adhered to the surfaces of the movable extrusion roller (3) and the fixed extrusion roller (10).

7. A pair of rolls for pelletizing biomass according to claim 1, wherein The side of the shell (6) is fixedly connected with a discharge hopper (4), and the inclination angle between the inner bottom wall of the discharge hopper (4) and the horizontal direction is 20 degrees.

8. A pair of roll-type biomass pellet machines according to claim 1, characterized in that, The upper ends of the inner walls of the shell (6) are fixedly connected with guide plates (12), and the inclination angle between the top ends of the guide plates (12) and the horizontal direction is 30 degrees.

Images