LED lamp base cutting and bending mechanism
By designing an LED lamp base cutting and bending mechanism, the automated cutting and bending of LED lamp bases was achieved, solving the error problem in existing technologies and improving processing accuracy and consistency.
Patent Information
- Application Number
- CN202423038105.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In the current LED light manufacturing process, there are errors in the cutting and bending of LED light leads, which prevents them from being used properly in the next process.
Design an LED lamp base cutting and bending mechanism, including a cutting module, a right-angle bending module and an angled bending module. It achieves automated cutting, 90-degree bending and angled bending through pneumatic drive and moving track, and uses an adjusting cylinder for position adjustment.
It enables automated cutting and bending of LED lamp bases, reducing errors and improving processing accuracy and consistency.
Smart Images

Figure CN223518539U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to LED lamp processing equipment technical field more specifically, relate to a kind of LED lamp pin cutting and bending mechanism. BACKGROUND
[0002] LED lamp is a piece of electroluminescent semiconductor material chip, in the process of processing, in order to facilitate the next process connection installation, the pin of LED lamp needs to be cut and bent to the required degree, so as to facilitate subsequent welding, and in the existing cutting and bending process, manual operation is required, which may cause size error risk, bending may cause angle error, angle is not unified, etc., resulting in that the next process cannot be used normally. In view of this, we propose a kind of LED lamp pin cutting and bending mechanism. SUMMARY
[0003] The utility model aims at overcoming the insufficient of prior art, adapting to reality needs, provide a kind of LED lamp pin cutting and bending mechanism, to solve the technical problem of error existing in current cutting and bending.
[0004] To solve the above technical problems, the utility model provides the following technical scheme: a kind of LED lamp pin cutting and bending mechanism, including machine body, the machine body is sequentially provided with cutting module, right-angle bending module and included angle bending module, the included angle bending module is in the position directly below right-angle bending module, the cutting module is in the side of right-angle bending module, mobile track is installed on the machine body, the cutting module, right-angle bending module and included angle bending module are driven by pneumatic, the machine body top is provided with gas supply unit group.
[0005] Preferably, the cutting module includes a cutting cylinder and a cutting plate, the top of the cutting plate is connected with the driving end of the cutting cylinder.
[0006] Preferably, the right-angle bending module includes a right-angle cylinder and a right-angle punch, the top of the right-angle punch is fixed with the driving end of the right-angle cylinder.
[0007] Preferably, the included angle bending module includes a side plate, the side plate is connected with the machine body through a support, two included angle bending wheels are arranged in the side plate, and the included angles between the outer peripheries of the two included angle bending wheels are different.
[0008] Preferably, the right-angle cylinder and the cutting cylinder are communicated with the gas supply unit group, and the gas supply unit group is communicated with an external foot switch.
[0009] Preferably, the machine body is provided with a plurality of adjusting cylinders on the side of the cutting module, the right-angle bending module and the included angle bending module.
[0010] Preferably, the discharge area of the cutting module and the right-angle bending module is provided with a receiving hopper.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] This invention utilizes an air supply unit in conjunction with a foot switch, and through the cooperation of a cutting module, a right-angle bending module, and a corner bending module, the moving track drives the LED lights to move as a whole during operation. This, combined with the operation of each pump body, enables automated cutting, 90-degree bending, and corner bending. Furthermore, the design of the adjustable cylinder allows for adjustment as needed. By replacing manual labor with mechanical automation, this invention solves the problem of errors in current cutting and bending processes. Attached Figure Description
[0013] Fig. 1 This is a schematic diagram of the structure of this utility model;
[0014] Fig. 2 This is a schematic diagram of the structure on another axial side of the present invention;
[0015] Fig. 3 This is a cross-sectional schematic diagram of the bending module along the included angle in this utility model;
[0016] Fig. 4 This is an enlarged view of the angled bending module in this utility model.
[0017] The following are the labels in the diagram: 1. Machine body; 2. Cutting module; 201. Cutting cylinder; 202. Cutting plate; 3. Right angle bending module; 301. Right angle cylinder; 302. Right angle punch; 4. Angle bending module; 401. Side plate; 402. Angle bending wheel; 5. Air supply unit group; 6. Moving track; 7. Adjusting cylinder; 8. Receiving hopper. Detailed Implementation
[0018] like Figs. 1 to 4 As shown, this utility model relates to an LED lamp base cutting and bending mechanism, including a body 1. A cutting module 2, a right-angle bending module 3, and an angled bending module 4 are sequentially arranged on the body 1. The angled bending module 4 is located directly below the right-angle bending module 3, and the cutting module 2 is located to one side of the right-angle bending module 3. A moving track 6 is installed on the body 1. The moving track 6 is an existing device, such as a linear motor moving track. The cutting module 2, right-angle bending module 3, and angled bending module 4 are pneumatically driven. An air supply unit group 5 is provided on the top of the body 1. A receiving hopper 8 is provided in the discharge area of both the cutting module 2 and the right-angle bending module 3. The receiving hopper 8 has an inclined slope design to assist in receiving materials.
[0019] Wherein, the cutting module 2 includes cutting cylinder 201 and cutting plate 202, cutting plate 202 top with cutting cylinder 201 drive end connection;Right angle bending module 3 includes right angle cylinder 301 and right angle punch 302, right angle punch 302 top with right angle cylinder 301 drive end fixed;The included angle bending module 4 includes side plate 401, and the side plate 401 is connected with the machine body 1 through the support, and the two included angle bending wheels 402 are arranged in the side plate 401, and the two included angle bending wheels 402 are arranged between the outer periphery of the two included angle bending wheels 402 with different included angles.
[0020] In order to improve the convenience, the right angle cylinder 301 and the cutting cylinder 201 are communicated with the gas supply unit group 5, and the gas supply unit group 5 is communicated with the external foot switch.
[0021] In order to adapt to different LED lamps, the machine body 1 is provided with a plurality of adjusting cylinders 7 on one side of the cutting module 2, the right angle bending module 3 and the included angle bending module 4, the number of adjusting cylinders 7 is selected according to the situation, and the adjusting cylinder 7 can adjust the position of the cutting module 2, the right angle bending module 3 and the included angle bending module 4, so as to adjust the cutting and bending position.
[0022] Working principle: the embodiment provides a kind of LED lamp pin cutting and bending mechanism, when using, step on foot switch, cooperate with moving track 6, make LED lamp automatically move, in the process of moving, in turn pass through cutting module 2 and right angle bending module 3 area, pass, cutting cylinder 201 and right angle cylinder 301 will start, and the pin portion of LED lamp is extruded cutting and extruded forming.
[0023] The embodiment of the utility model discloses the preferred embodiment, but is not limited to this, the ordinary skill in the art, easily understand the spirit of the utility model according to the above embodiment, and make different extension and change, but as long as not deviate from the spirit of the utility model, all are within the protection scope of the utility model.
Claims
1. An LED lead trimming and bending mechanism, characterized in that, Including body (1), the body (1) is sequentially provided with cutting die group (2), right angle bending die group (3) and included angle bending die group (4), the included angle bending die group (4) is in the position directly below right angle bending die group (3), the cutting die group (2) is in the side of right angle bending die group (3), the body (1) is installed with moving track (6), the cutting die group (2), right angle bending die group (3) and included angle bending die group (4) are driven by pneumatic, the body (1) top is provided with gas supply unit group (5).
2. The LED pin cutting and bending mechanism according to claim 1, wherein, The cutting die group (2) includes cutting cylinder (201) and cutting plate (202), and the top of the cutting plate (202) is connected with the driving end of the cutting cylinder (201).
3. The LED pin trimming and bending mechanism according to claim 2, wherein, The right angle bending die group (3) includes right angle cylinder (301) and right angle punch (302), and the top of the right angle punch (302) is fixed with the driving end of the right angle cylinder (301).
4. The LED pin trimming and bending mechanism according to claim 3, characterized in that, The included angle bending die group (4) includes side plate (401), which is connected with the body (1) through a support, and two included angle bending wheels (402) are arranged in the side plate (401), and the included angles between the outer peripheries of the two included angle bending wheels (402) are different.
5. The LED pin trimming and bending mechanism according to claim 4, wherein, The right angle cylinder (301) and the cutting cylinder (201) are communicated with the gas supply unit group (5), and the gas supply unit group (5) is communicated with an external foot switch.
6. The LED pin trimming and bending mechanism according to claim 5, wherein, The body (1) is provided with a plurality of adjusting cylinders (7) on the side of the cutting die group (2), the right angle bending die group (3) and the included angle bending die group (4).
7. The LED pin trimming and bending mechanism according to claim 6, wherein, The discharge area of the cutting die group (2) and the right angle bending die group (3) is provided with a receiving hopper (8).