Forging equipment for high-hardness coulter production
The plow blade is pushed out by a sleeve and extrusion block driven by a servo motor, and the debris is cleaned up by a fan and a collection box. This solves the problems of inconvenient operation and debris scattering in existing forging equipment, and realizes efficient automated operation and precision forging.
Patent Information
- Application Number
- CN202423151068.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing forging equipment is inconvenient to operate when forging plow blades, and there are problems such as debris scattering, affecting the environment and forging accuracy.
A forging device comprising a servo motor, a threaded rod, a sleeve, an extrusion block, and a blower was designed. The servo motor drives the sleeve and extrusion block to push out the plow blade, and the blower and collection box collect the debris, thereby achieving automated operation and debris cleaning.
It improves the ease of operation of the forging equipment, reduces the environmental impact of debris, and ensures forging precision.
Smart Images

Figure CN223518574U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plough blade production technical field, concretely is a kind of forging equipment for high-hardness plough blade production. BACKGROUND
[0002] Plough blade is installed in front of main plough body, its function is to cut out neat ditch wall along vertical direction, to reduce the resistance of main plough body and reduce the wear of shin blade part, and also have the effect of cutting off grass stubble, improve covering quality.Plough blade has straight plough blade and round plough blade two types.Straight plough blade simple structure, solid and durable, but the working resistance is relatively large.Round plough blade works, rolling cutting soil, resistance is relatively small, and it is not easy to entangle grass, and it is widely used in power plough.Round plough blade has three forms of ordinary cutter head, corrugated cutter head and notched cutter head.
[0003] And the existing part straight plough blade needs to use forging device to forge plough blade when producing, and the existing forging device is mostly after plough blade is red to be forged into shape, and when plough blade is taken and placed, staff uses pincers to cooperate and moves, not only not enough convenient, but also red plough blade is close to staff, and it is easy to cause staff discomfort, reduce the applicability of the device;
[0004] Meanwhile, the surface of the existing plough blade will have oxides and debris falling off from its surface during the forging process, and the existing part of the device does not have the effect of collecting debris, and the debris is randomly scattered on the surface of the device and the forming die, which not only affects the surrounding environment, but also easily leads to the problem of inaccurate plough blade size after forging of the device due to too much debris. INVENTION CONTENTS
[0005] The utility model aims at providing a kind of forging equipment for high-hardness plough blade production to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of forging equipment for high-hardness plough blade production, including installation shell and lower die installed on its top, further including:
[0007] Punching mechanism is installed on the top of the installation shell one side, the top of the installation shell one side is hinged to fan, the air outlet of the fan is connected with branch pipe, the surface of the branch pipe is connected with spray head, the top of the installation shell one side is equipped with through slot, the inner chamber of the installation shell is slidably connected with collection box, the one side of the installation shell is hinged to servo motor;
[0008] Threaded rod is fixed to the output shaft of servo motor, the surface of the threaded rod is threadedly connected with sleeve, the top of the sleeve is fixedly connected with extrusion block, the inner chamber of the installation shell is installed with ejection mechanism, the one side of the top of the sleeve is installed with push-out mechanism.
[0009] Preferably, the ejection mechanism comprises a positioning plate arranged in the inner cavity of the mounting shell and a movable block fixed to the bottom of the positioning plate, and further comprises two ejection rods fixed to the top of the positioning plate on both sides and a compression spring fixed to the top of the positioning plate.
[0010] Preferably, the pushing-out mechanism comprises a fixed plate fixed to the top of the sleeve and a connecting frame fixed to the top of the fixed plate, and the top of the mounting shell is provided with a movable slot.
[0011] Preferably, one side of the movable block and one side of the extrusion block are both designed in an inclined structure, and the one side of the extrusion block is slidably connected with the one side of the movable block.
[0012] Preferably, a magnet is embedded at the bottom of the inner cavity of the mounting shell, and the collecting box is made of iron, and the magnet is used in cooperation with the collecting box.
[0013] Preferably, one end of the threaded rod is fixedly connected with a bearing seat, and the other side of the bearing seat is fixedly connected with the inner wall of the mounting shell.
[0014] Compared with the prior art, the utility model has the beneficial effects as follows:
[0015] The ejection mechanism and the pushing-out mechanism can push out the plowshare after being forged in the lower mold under the cooperation of the servo motor and the sleeve, and the staff need not manually take out the plowshare, so that the staff's labor is saved, the applicability of the device is effectively improved, and the fan and the collecting box can collect the scraps in the forging process, so that the influence of the scraps on the surrounding environment and the influence of the scraps on the size of the plowshare are reduced, and the problem that the applicability of the existing forging device is poor and the scraps are inconvenient to collect is solved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a schematic view of a three-dimensional structure in the utility model;
[0017] Figure 2 is a schematic view of a partial three-dimensional sectional structure in the utility model;
[0018] Figure 3 is a schematic view of a partial three-dimensional sectional structure in the utility model;
[0019] Figure 4 is a schematic view of a partial three-dimensional structure in the utility model.
[0020] In the figure: 1, installation shell; 2, punching mechanism; 3, lower die; 4, fan; 5, distributor; 6, spray head; 7, through slot; 8, collection box; 9, servo motor; 10, threaded rod; 11, sleeve; 12, push-out mechanism; 121, fixed plate; 122, connecting frame; 123, movable slot; 13, ejection mechanism; 131, positioning plate; 132, movable block; 133, ejector rod; 134, compression spring; 14, extrusion block; 15, magnet; 16, bearing seat. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Please refer to Figures 1-4As shown, a high hardness plowshare production forging equipment, including installation shell 1, the top of installation shell 1 is installed with lower die 3, one side of the top of installation shell 1 is installed with stamping mechanism 2, stamping mechanism 2 is composed of mounting bracket, hydraulic cylinder and upper die and other structures, under the action of which the upper die can be matched with lower die 3 through hydraulic cylinder to bend the plowshare, one side of the top of installation shell 1 is bolted with fan 4, the air outlet of fan 4 is communicated with branch pipe device 5, the surface of branch pipe device 5 is matched with stamping mechanism 2, the surface of branch pipe device 5 is communicated with spray head 6, the number of spray head 6 is several, under the action of which the air can be accelerated through fan 4 and discharged from spray head 6 through the cooperation of branch pipe device 5, so as to clean the debris on the surface of installation shell 1 and lower die 3, reduce the debris remaining on the surface of lower die 3, avoid the influence of the device on the accuracy of the size of the plowshare after forging, the inclined structure design of spray head 6, spray head 6 is used in cooperation with lower die 3, under the action of which the accuracy of spray head 6 can be further improved when spraying, the cleaning effect of spray head 6 on debris is improved, a through slot 7 is formed in one side of the top of installation shell 1, a collecting box 8 is slidably connected in the inner cavity of installation shell 1, under the action of which the debris cleaned by spray head 6 will fall into the inside of collecting box 8 through through slot 7 under the action of gravity, so as to collect the debris and avoid the influence of the random scattering of the debris on the surrounding environment, and it is also convenient for the staff to collect the debris, a magnet 15 is embedded in the bottom of the inner cavity of installation shell 1, the material of collecting box 8 is iron, magnet 15 is used in cooperation with collecting box 8, under the action of which magnet 15 can limit collecting box 8 under the cooperation of the material of collecting box 8, so that collecting box 8 will not easily deviate from the position when it does not need to move, effectively improving the accuracy of the position of collecting box 8, one side of installation shell 1 is bolted with servo motor 9, the output shaft of servo motor 9 penetrates into the inside of installation shell 1 and is rotatably connected with the inner wall of the penetration place thereof, the output shaft of servo motor 9 is fixedly connected with threaded rod 10, the surface of threaded rod 10 is threadedly connected with sleeve 11, under the action of which servo motor 9 can move sleeve 11 through the cooperation of threaded rod 10, thereby providing power for pushing out the plowshare subsequently, one end of threaded rod 10 is fixedly connected with bearing seat 16, the other side of bearing seat 16 is fixedly connected with the inner wall of installation shell 1, under the action of which threaded rod 10 can be limited through the cooperation of bearing seat 16 when rotating, thereby making threaded rod 10 not easily deviate from the position with a large amplitude when rotating, effectively improving the stability of threaded rod 10 when rotating, avoiding the influence of the unstable threaded rod 10 on the threaded connection between threaded rod 10 and sleeve 11, the top of sleeve 11 is fixedly connected with extrusion block 14, ejection mechanism 13 is installed in the inner cavity of installation shell 1, extrusion block 14 is used in cooperation with ejection mechanism 13, under the action of which ejection mechanism 13 can push out the plowshare in lower die 3 through the cooperation of extrusion block 14 when sleeve 11 moves, thereby making the plowshare not contact with lower die 3,The top of the sleeve 11 is provided with a push-out mechanism 12, which can move the plow to the side under the cooperation of the push-out mechanism 12, so as to further push out the plow, so that the plow can fall on the top of the installation shell 1, so that the staff does not need to take out the forged plow, which is more convenient.
[0023] The push-out mechanism 13 comprises a positioning plate 131 arranged in the inner cavity of the installation shell 1, and the bottom of the positioning plate 131 is fixedly connected with a movable block 132. The movable block 132 and one side of the extrusion block 14 are both designed in an inclined structure. The one side of the extrusion block 14 is slidably connected with the one side of the movable block 132. The movable block 132 is used in cooperation with the extrusion block 14. Under the action, the extrusion block 14 can extrude the movable block 132 when moving, so that the positioning plate 131 can move upwards, thereby facilitating subsequent use. The two sides of the top of the positioning plate 131 are fixedly connected with a push-out rod 133. The other end of the push-out rod 133 penetrates into the inner cavity of the lower mold 3 and is movably connected with the inner wall of the penetration position. The top of the push-out rod 133 is used in cooperation with the inner cavity of the lower mold 3. Under the action, the top of the push-out rod 133 can be avoided to protrude and affect the forging effect of the lower mold 3 on the plow. The top of the positioning plate 131 is fixedly connected with a compression spring 134. The other end of the compression spring 134 is fixedly connected with the inner wall of the installation shell 1. Under the action, the positioning plate 131 can push the plow out of the lower mold 3 through the cooperation of the push-out rod 133 when moving. When the extrusion block 14 no longer extrudes the movable block 132, the compression spring 134 can make the movable block 132 return to the original position, thereby facilitating subsequent use.
[0024] The push-out mechanism 12 comprises a fixed plate 121, one side of the fixed plate 121 is fixedly connected with the top of the sleeve 11, and the top of the fixed plate 121 is fixedly connected with a connecting frame 122. The connecting frame 122 is designed in a T-shaped structure and is used in cooperation with the lower mold 3. The top of the installation shell 1 is provided with a movable slot 123, and the inner wall of the movable slot 123 is movably connected with the surface of the fixed plate 121. Under the action, the sleeve 11 can drive the connecting frame 122 to move through the cooperation of the fixed plate 121 when moving, so as to move the plow pushed out by the push-out mechanism 13, so that the plow can no longer contact the lower mold 3.
[0025] It is worth noting that the lower mold 3 and the stamping mechanism 2 and other technical features in the technical scheme should be regarded as prior art. The specific structure, working principle and possible control mode and spatial arrangement mode of these technical features can be selected by using the conventional selection in the field, and the technical scheme will not be further expanded and described in detail.
[0026] Working principle: first need to put the plow in the lower mold 3 inside, then start the stamping mechanism 2, in the stamping mechanism 2 and the lower mold 3 cooperate with the plow forging, forging after the stamping mechanism 2 back to the original place, then start the servo motor 9, under the action of the servo motor 9 can make the threaded rod 10 through the surface thread under the action of sleeve 11 drive extrusion block 14 and positioning plate 131 move, and in the cooperation of extrusion block 14 can extrude the movable block 132, under the action of the movable block 132 will make the positioning plate 131 drive the ejector rod 133 push the plow inside the lower mold 3, and after the extrusion block 14 and movable block 132 cooperate with the ejector rod 133 to support the plow, then under the action of the fixed plate 121 will drive the connecting frame 122 push the plow away from the top of the ejector rod 133, then the plow falls on the top of the installation shell 1, then through the cooperation of the servo motor 9 makes the connecting frame 122 and ejector rod 133 back to the original place, at the same time start the fan 4, under the action of the fan 4 can accelerate the air through the cooperation of the branch pipe 5 from the nozzle 6, so as to blow the installation shell 1 and the surface of the lower mold 3, and the debris will fall through the through slot 7 to the inside of the collection box 8 for collection.
[0027] It should be noted that in this text, such as first and second relationship terms are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the term "includes", "contains" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitation, the element defined by the statement "including a" does not exclude the presence of additional identical elements in the process, method, article or equipment including the element.
[0028] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A forging apparatus for producing a high-hardness share, comprising a mounting case (1) and a lower die (3) mounted on the top of the same, characterized in that, Also include: Stamping mechanism (2) installed on one side of the top of the installation shell (1), one side of the top of the installation shell (1) is bolted with a fan (4), the air outlet of the fan (4) is communicated with a branch pipe (5), the surface of the branch pipe (5) is communicated with a shower head (6), a through slot (7) is formed on one side of the top of the installation shell (1), a collecting box (8) is slidably connected in the inner cavity of the installation shell (1), a servo motor (9) is bolted on one side of the installation shell (1); The threaded rod (10) fixed to the output shaft of the servo motor (9), the surface of the threaded rod (10) is threadedly connected with a sleeve (11), the top of the sleeve (11) is fixedly connected with an extrusion block (14), the inner cavity of the installation shell (1) is provided with an ejection mechanism (13), one side of the top of the sleeve (11) is provided with a push-out mechanism (12).
2. A high hardness coulter production forging apparatus according to claim 1, characterized in that: The ejection mechanism (13) includes a positioning plate (131) arranged in the inner cavity of the installation shell (1) and a movable block (132) fixed to the bottom of the positioning plate (131), and further includes a top-out rod (133) fixed to the top of the positioning plate (131) and a compression spring (134) fixed to the top of the positioning plate (131).
3. The forging equipment for high hardness coulter production as claimed in claim 1, wherein: The push-out mechanism (12) includes a fixed plate (121) fixed to the top of the sleeve (11) and a connecting frame (122) fixed to the top of the fixed plate (121), and the top of the installation shell (1) is provided with a movable slot (123).
4. The forging equipment for high hardness coulter production as claimed in claim 2, wherein: One side of the movable block (132) and one side of the extrusion block (14) are designed as inclined structures, and one side of the extrusion block (14) is slidably connected with one side of the movable block (132).
5. The forging equipment for high hardness coulter production as claimed in claim 1, wherein: The bottom of the inner cavity of the installation shell (1) is embedded with a magnet (15), the collecting box (8) is made of iron, and the magnet (15) is used in cooperation with the collecting box (8).
6. The forging equipment for high hardness coulter production as claimed in claim 1, wherein: One end of the threaded rod (10) is fixedly connected with a bearing seat (16), and the other side of the bearing seat (16) is fixedly connected with the inner wall of the installation shell (1).