Chamfering tool for part machining

By designing chamfering tools with shank, body, insert, and disc, the problem of surface unevenness caused by vibration in traditional tools is solved, achieving high-quality chamfering and improved stability, and adapting to various chamfering size requirements.

CN223518794UActive Publication Date: 2025-11-07GUANGDONG XIRUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520080261.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-11-07
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Traditional chamfering tools produce uneven surfaces due to vibration during processing, leading to stress concentration, which affects the chamfering quality and part life.

Method used

Design a chamfering tool that includes a tool holder, tool body, insert, and cutter head. The insert and cutter head simultaneously contact the workpiece. Stable installation is achieved through guide grooves and fixing components to reduce vibration. Different sizes of cutter heads can be replaced to adapt to different chamfering size requirements.

Benefits of technology

It reduces minor vibrations during machining, improves chamfering quality and tool stability and durability, and reduces the frequency and cost of tool replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutters, and particularly discloses a chamfering cutter for part machining, which comprises a cutter handle, a cutter body, cutter grains and a cutter head, the cutter body is mounted on the cutter handle, and an assembly groove is formed in the cutter body; the number of the cutter blades is multiple, the number of the assembling grooves is also multiple, and each cutter blade is installed in the corresponding assembling groove. The cutter head is rotatably connected to the lower portion of the cutter body, and a guide groove is formed in the cutter head. The chamfering cutter solves the problem that stress concentration is caused by uneven surfaces generated by vibration during machining of an existing chamfering cutter, and has the effect of improving chamfering quality.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tool technical field, specifically, mainly relates to a chamfering tool for part processing. BACKGROUND

[0002] Chamfering refers to the processing of cutting the corners of a workpiece into a certain inclined plane. Chamfering is to remove burrs on the part due to machining, and also to facilitate part assembly, generally chamfering is made at the end of the part.

[0003] Chamfering tool is an indispensable tool in the field of metal processing, mainly used for removing burrs and sharp edges of workpiece edge to achieve smooth transition. The traditional chamfering tool design usually focuses on a single chamfering angle and size, which can meet the basic needs in specific application scenarios.

[0004] However, with the rapid development of industrial manufacturing, the diversity and complexity of workpieces are increasing, and higher requirements are put forward for the multifunctionality and adaptability of chamfering tools. In addition, the traditional tool will produce slight vibration in the chamfering process, which will produce uneven surface and affect the surface quality of chamfering; due to the uneven chamfering surface, stress concentration problem is caused, which leads to the appearance of micro-cracks on the surface of the workpiece to be processed, and the quality of chamfering is reduced.

[0005] Therefore, it is urgent to improve the existing chamfering tool. TECHNICAL SOLUTION

[0006] In view of the shortcomings of the prior art, the utility model provides a chamfering tool for part processing to solve the problem that the existing chamfering tool produces uneven surface due to vibration during processing, thereby causing stress concentration, and has the effect of improving the quality of chamfering. It realizes through the following technical scheme:

[0007] A chamfering tool for part processing, comprising a tool handle, a tool body, a tool particle and a tool disc; the tool body is installed on the tool handle, the tool body is provided with an assembly groove; the tool particle is provided with a plurality of assembly grooves, and the assembly groove is also provided with a plurality of assembly grooves; each tool particle is installed in the assembly groove; the tool disc is rotatably connected to the lower part of the tool body, and the tool disc is provided with a guide groove.

[0008] Preferably, the assembly groove is provided with an assembly surface, the assembly surface is provided with a mounting groove and a mounting hole, and the tool particle is arranged in the mounting groove.

[0009] Preferably, the tool body is provided with a first connecting hole, a rotating column is arranged in the first connecting hole, and the rotating column is rotatably connected with the tool body.

[0010] Preferably, the cutter grains are uniformly arranged at equal intervals around the axial direction of the cutter body; the cutter grains are provided with fixing holes; and the fixing member is sequentially threaded through the fixing holes and the mounting holes to fix and mount the cutter grains on the cutter body.

[0011] Preferably, the cutter disc comprises a connecting member, which is sequentially threaded through the fixing holes and the rotating column to mount the cutter disc on the cutter body.

[0012] Preferably, the cutter disc is provided with a second connecting hole, which is in communication with the first connecting hole.

[0013] Preferably, the cutter handle comprises a first handle portion and a second handle portion, and the diameter of the first handle portion is smaller than that of the second handle portion.

[0014] The utility model has the advantages that:

[0015] (1) When the main shaft drives the chamfering cutter to rotate, the cutter grains cut the parts to be machined at a certain linear velocity; the feed motion moves the cutter grains along the edge of the parts to be machined, and at the same time, the cutter disc contacts the parts to be machined, realizing continuous chamfering machining; the cutter grains and the cutter disc contact the parts to be machined at the same time, so that the parts to be machined are subjected to force at multiple positions, the fine vibration generated in the machining process is reduced, the problem of stress concentration is reduced, and the quality of chamfering is improved.

[0016] (2) Different specifications of cutter discs are replaced according to machining requirements, the requirements of different chamfering sizes are met, the separate cutter grains are not frequently replaced, the stability and durability of the overall cutter are not affected, and the time and cost of replacing the cutter are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:

[0018] Figure 1 It is one of the overall structure schematic views of the utility model;

[0019] Figure 2 It is the second overall structure schematic view of the utility model;

[0020] Figure 3 It is an explosion view of part of the structure of the utility model;

[0021] Figure 4 It is one of the part structure schematic views of the utility model;

[0022] Figure 5 It is a sectional view of the utility model;

[0023] Figure 6for Figure 4 Another structural diagram from a different perspective;

[0024] Figure 7 This is the second partial structural schematic diagram of the present utility model;

[0025] Figure 8 This is a schematic diagram of the cutter head of this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 100. Part to be processed; 1. Tool holder; 11. First shank; 12. Second shank;

[0028] 2. Tool body; 21. Assembly groove; 211. Assembly surface; 2111. Mounting groove; 2112. Mounting hole; 23. First connecting hole; 24. Rotating column;

[0029] 3. Cutting insert; 31. Fixing component; 32. Fixing hole;

[0030] 4. Cutter head; 41. Guide groove; 42. Connector; 43. Second connecting hole. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0032] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0033] In the description of the utility model, it is necessary to explain, unless there is definite and limited, the term "installation", "set with", "sleeve / interface", "connection" and so on, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two elements inside the communication.For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0034] Referring to Figures 1-8 The embodiment relates to a chamfering tool for part machining, which is used for making chamfer on the end of a part to be machined 100;Specifically, the chamfering tool of the application comprises a handle 1, a tool body 2, a tool particle 3 and a tool disc 4;The tool body 2 is installed on the handle 1, and the tool body 2 is provided with an assembly groove 21;The tool particle 3 is provided with a plurality of assembly grooves 21, and the assembly groove 21 is also provided with a plurality of assembly grooves 21, and each tool particle 3 is installed in the assembly groove 21;The tool disc 4 is rotatably connected to the lower part of the tool body 2, and the tool disc 4 is provided with a guide groove 41.

[0035] It should be noted that the chamfering tool of the application needs to be used in combination with a machining machine tool, and the chamfering tool is installed on the main shaft of the machining machine tool, and the handle 1 is driven to rotate by the main shaft (not shown) of the machine tool;During machining, the handle 1 drives the tool body 2 to rotate synchronously, and the tool particle 3 and the assembly groove 21 are in a fixed connection relationship, so that the tool particle 3 can rotate synchronously with the tool body 2;When the tool particle 3 touches the end of the part to be machined 100, the tool disc 4 abuts against the surface of the part to be machined 100, in this case, the tool particle 3 and the tool disc 4 contact the part to be machined 100 together, forming two contact areas above and below, so that the part to be machined 100 is stressed in the two contact areas, avoiding the fine vibration of the part to be machined 100 due to the stress concentrated in a certain area, thereby reducing the problem of stress concentration due to uneven chamfer surface caused by vibration;In this way, the quality of the chamfer and the service life of the part are improved.

[0036] Referring to Figure 1 And Figure 2 The handle 1 comprises a first handle part 11 and a second handle part 12, the first handle part 11 is a cylindrical structure, the first handle part 11 is arranged at one end of the second handle part 12 and is fixedly connected with the second handle part 12 coaxially, or the first handle part 11 and the second handle part 12 are integrally formed;The second handle part 12 is also a cylindrical structure, the diameter of the first handle part 11 is smaller than the diameter of the second handle part 12, and the other end of the second handle part 12 is fixedly connected with the tool body 2 coaxially.

[0037] Referring to Figure 3 And Figure 4The cutter body 2 is provided with an assembly groove 21, the assembly groove 21 is provided with an assembly surface 211, preferably the assembly surface 211 is a plane; the assembly surface 211 is provided with a mounting groove 2111, the mounting groove 2111 is a groove, the cutter grain 3 is arranged in the mounting groove 2111, and the assembly surface 211 is further provided with a mounting hole 2112 for fixing the cutter grain 3.

[0038] Specifically, the number of cutter grains 3 is multiple, preferably three, and the cutter grains 3 are uniformly arranged at equal intervals around the axis direction of the cutter body 2; the cutter grain 3 is provided with a fixing hole 32; the chamfering cutter further comprises a fixing piece 31, the fixing piece 31 passes through the fixing hole 32 and the mounting hole 2112 in sequence to fix and install the cutter grain 3 on the cutter body 2; preferably, the fixing piece 31 can be a bolt, and the fixing hole 32 and the mounting hole 2112 are provided with internal threads.

[0039] Referring to Figure 5 and Figure 6 , the end surface of the cutter body 2 close to the cutter disc 4 is further provided with a first connecting hole 23, the first connecting hole 23 is a blind hole, a rotating column 24 is arranged in the first connecting hole 23, the rotating column 24 is a hollow cylindrical structure, the rotating column 24 is provided with internal threads, and the rotating column 24 is rotatably connected with the cutter body 2 through a bearing, and the rotating column 24 is used for connecting the cutter disc 4.

[0040] Referring to Figure 5 , Figure 7 and Figure 8 , the cutter disc 4 is arranged at the bottom of the cutter body 2, and the cutter disc 4 is a disc type structure; a guide groove 41 is arranged on the end surface of the cutter disc 4 close to the cutter body 2, and the guide groove 41 is a circular annular groove; the guide groove 41 is used for fine adjustment of the angle of the cutter grain 3, and the guide groove 41 is used for guiding the cutter grain 3; specifically, when the cutter grain 3 has been installed on the cutter body 2, the angle of the cutter grain 3 cannot be completely consistent due to manual installation, and therefore the guiding of the cutter grain 3 can be realized by means of the process of installing the cutter disc 4; specifically, when the cutter disc 4 is installed, in the initial stage, the guide groove 41 abuts against the cutter grain 3, when the cutter disc 4 is further fastened, the cutter disc 4 will move upward, at this time, all the cutter grains 3 will also be adjusted to a uniform angle under the pressure of the surface of the guide groove 41, thereafter, the cutter grain 3 is further fastened by the fixing piece 31, that is, the positioning work of the cutter grain 3 is completed; at the same time, after the cutter disc 4 adjusts the cutter grain 3 to a suitable angle, the guiding purpose is completed, and the cutter disc 4 can move in the opposite direction to generate a certain gap with the cutter grain 3, in this way, the cutter disc 4 does not contact the cutter grain 3, and damage of the cutter disc 4 caused by relative movement between the cutter disc 4 and the cutter grain 3 in the machining process is avoided.

[0041] As described above, the guide groove 41 of the tool disc 4 affects the installation position of the tool grain, which affects the shape of the contact surface with the part to be machined 100, thereby affecting the shape of the chamfer, so the tool disc 4 is important in the design of the chamfer tool, and various specifications of the guide groove 41 can be designed according to different chamfer requirements; according to the chamfer machining requirement, different specifications of the tool disc 4 can be replaced to meet the requirement of different chamfer sizes, thereby avoiding frequent replacement of the tool grain 3, thereby affecting the stability and durability of the overall tool. The replacement and installation of the tool disc 4 are relatively convenient.

[0042] Specifically, referring to Figure 1 、 Figure 2 、 Figure 5 and Figure 8 , the tool disc 4 is also provided with a second connecting hole 43, the second connecting hole 43 is provided with an internal thread, the second connecting hole 43 is in communication with the first connecting hole 23, the tool disc 4 further comprises a connecting piece 42, the connecting piece 42 passes through the second connecting hole 43 and the rotating column 24 in sequence, the tool disc 4 is installed on the tool body 2, and the position of the tool disc 4 in the up-down direction is adjusted through the connecting piece 42; preferably, the connecting piece 42 can be a bolt or a screw; when the tool works, the tool first moves towards the part to be machined 100, reaches a specified position, and then feeds in the X-axis direction, the tool grain 3 contacts the part to be machined 100, and the tool disc 4 also abuts against the side surface of the part to be machined 100, thereby machining the chamfer; at the same time, because the tool body 2 and the tool disc 4 are rotatably connected through the bearing, the tool disc 4 rotates on the side surface of the part to be machined 100 in the process of feeding the tool in the X-axis direction, specifically, the tool disc 4 relatively rolls with the part to be machined 100, and the tool disc 4 rotates around the Z-axis direction, so that the tool disc 4 can avoid damaging the surface of the part to be machined 100.

[0043] The implementation principle of the utility model is:

[0044] The chamfer tool of the utility model is used in combination with a machining machine tool, the chamfer tool is installed on the main shaft of the machining machine tool, the tool handle 1 is driven to rotate and move by the main shaft (not shown) of the machine tool, the tool grain 3 installed on the tool body 2 contacts and cuts the part to be machined 100, thereby forming a chamfer on the edge of the part to be machined 100. Specifically, when the main shaft drives the chamfer tool to rotate, the tool grain 3 cuts the workpiece at a certain linear speed; the feeding movement makes the tool grain 3 move along the edge of the part to be machined 100, and at the same time, the tool disc 4 contacts the part to be machined 100, thereby realizing continuous chamfer machining, the tool grain 3 and the tool disc 4 of the utility model contact the part to be machined 100 at the same time, so that the part to be machined 100 is stressed at multiple places, thereby reducing the slight vibration generated in the machining process, thereby reducing the problem of stress concentration, thereby improving the quality of the chamfer. By replacing the tool disc 4, different sizes of chamfer requirements can be met, which makes it more convenient to adjust during the machining process, thereby reducing the time and cost of replacing the tool.

[0045] The above merely illustrates the embodiments of the present application, and is not intended to limit the present application. The present application can be variously changed and modified by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of the claims of the present application.

Claims

1. A chamfering tool for machining of a part, characterized in that, Include: A handle (1); A cutter body (2) mounted on the handle (1), the cutter body (2) is provided with a plurality of assembly grooves (21); A plurality of cutter particles (3) are provided, each cutter particle (3) is mounted in the assembly groove (21), and the assembly groove (21) is provided with a plurality of assembly grooves (21); A cutter disc (4) is rotatably connected to the lower part of the cutter body (2), and the cutter disc (4) is provided with a guide groove (41).

2. The chamfering tool for machining of a part according to claim 1, characterized in that, The assembly groove (21) is provided with an assembly surface (211), and the assembly surface (211) is provided with a mounting groove (2111) and a mounting hole (2112), and the cutter particle (3) is arranged in the mounting groove (2111).

3. The chamfering tool for machining of a part according to claim 1, characterized in that, The cutter particles (3) are arranged at equal intervals around the axis direction of the cutter body (2); the cutter particles (3) are provided with fixing holes (32), and further include fixing members (31), the fixing members (31) pass through the fixing holes (32) and the mounting holes (2112) in sequence, so as to fix and install the cutter particles (3) on the cutter body (2).

4. The chamfering tool for machining of a part according to claim 1, characterized in that, The cutter body (2) is provided with a first connecting hole (23), the first connecting hole (23) is provided with a rotating column (24), and the rotating column (24) is rotatably connected with the cutter body (2).

5. The chamfering tool for machining of a part according to claim 3, characterized in that, The cutter disc (4) includes a connecting member (42), the connecting member (42) passes through the fixing hole (32) and the rotating column (24) in sequence, and installs the cutter disc (4) on the cutter body (2).

6. The chamfering tool for machining of a part according to claim 4, characterized in that, The cutter disc (4) is provided with a second connecting hole (43), and the second connecting hole (43) is in communication with the first connecting hole (23).

7. The chamfering tool for machining of a part according to claim 1, characterized in that, The handle (1) includes a first handle part (11) and a second handle part (12), the diameter of the first handle part (11) is smaller than the diameter of the second handle part (12).