Automatic assembling equipment for motor cover rubber plug

By designing an automatic assembly equipment for motor cover rubber plugs, the automatic conveying, positioning, pressing, and testing of motor covers and rubber plugs have been achieved, solving the problems of low efficiency and inconsistent quality of manual assembly, and improving production efficiency and assembly quality.

CN223519048UActive Publication Date: 2025-11-07YANCHENG JIAANLE AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422656078.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-11-07
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The assembly of the existing motor cover and rubber plug relies on manual operation, which results in low efficiency, inconsistent quality, inability to quickly adapt to automated production lines, and difficulty in guaranteeing testing efficiency and quality.

Method used

An automatic assembly device for motor cover rubber plugs was designed, including a motor cover and rubber plug conveying mechanism, a pressing table, a positioning and pressing mechanism, and a detection and transfer mechanism, to realize the automated conveying, positioning, pressing and detection of motor cover and rubber plugs.

Benefits of technology

The automated assembly of the motor cover and rubber plug has been achieved, which has improved production efficiency, reduced manual operation time and costs, reduced the rate of misassembly and omission, and improved assembly quality and inspection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a motor cover rubber plug automatic assembling device which comprises a base, a motor cover conveying mechanism, a motor cover rubber plug assembling mechanism, a motor cover rubber plug assembling mechanism, a motor cover rubber plug assembling mechanism, a motor cover rubber plug assembling mechanism, a motor cover rubber plug assembling mechanism, a motor cover rubber plug assembling mechanism, a motor cover rubber plug assembling mechanism and a motor cover rubber plug assembling mechanism, the rubber plug conveying mechanism is perpendicular to the motor cover conveying mechanism and comprises a rubber plug vibration disc, a discharge port of the rubber plug vibration disc is connected with a rubber plug straight vibration plate, and a discharge port of the rubber plug straight vibration plate is connected with a press-fitting table; the press-fitting table comprises a first press-fitting platform and a second press-fitting platform vertically arranged at the lower end of the first press-fitting platform, and the positioning mechanism is arranged over the first press-fitting platform; and the jacking and pressing mechanism is installed under the second press-fitting platform and is coaxial with the positioning mechanism. The motor cover and rubber plug assembling and detecting device is simple and compact in structure, can quickly realize assembling and detecting of a motor cover and a rubber plug, and effectively improves production efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of assembly equipment technology, specifically relating to an automatic assembly equipment for motor cover rubber plugs. Background Technology

[0002] During the production of the motor cover, a rubber stopper needs to be installed inside it, such as... Figure 1 As shown, it can serve the functions of dustproofing, waterproofing, noise reduction, and shock absorption.

[0003] Existing technologies for assembling motor covers and rubber plugs mostly rely on manual assembly with manual pressing fixtures. However, the existing assembly process has the following drawbacks in actual production: 1. Manual assembly is inefficient, inconsistent in quality, and cannot be quickly adapted to automated production lines; 2. After assembly, each motor cover needs to be inspected, and manual assembly of each motor cover onto a fixture for inspection is difficult to guarantee in terms of efficiency and inspection quality. Therefore, it is necessary to improve the existing technology to address these shortcomings. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an automatic assembly equipment for motor cover rubber plugs, which has a simple and compact structure and can quickly realize the assembly and testing of motor covers and rubber plugs, effectively improving production efficiency.

[0005] The present invention adopts the following technical solution:

[0006] An automatic assembly device for motor cover rubber plugs includes a base, and further includes components mounted on the base:

[0007] The motor cover conveying mechanism includes a motor cover vibrating plate, a motor cover straight vibrating plate is connected to the outlet of the motor cover vibrating plate, and the outlet of the motor cover straight vibrating plate is connected to a pressing table.

[0008] A rubber plug conveying mechanism, which is arranged perpendicularly to the motor cover conveying mechanism, includes a rubber plug vibrating plate, a rubber plug straight vibrating plate connected to the outlet of the rubber plug vibrating plate, and a pressing table connected to the outlet of the rubber plug straight vibrating plate.

[0009] The pressing station includes a first pressing platform and a second pressing platform vertically positioned below the first pressing platform.

[0010] in,

[0011] The first pressing platform has a first positioning groove for positioning the motor cover, and the first pressing platform is connected to the motor cover vibrating plate through the first positioning groove.

[0012] The second pressing platform has a second positioning groove for positioning the rubber plug, and the second pressing platform is connected to the rubber plug vibrating plate through the second positioning groove.

[0013] A positioning mechanism is arranged above the first pressing platform, comprising a positioning drive and a profiling positioning element installed on the output end of the positioning drive;

[0014] A top pressing mechanism is installed below the second pressing platform and coaxial with the positioning mechanism, comprising a top pressing drive and a negative pressure suction rod installed on the output end of the top pressing drive, and the first pressing platform and the second pressing platform are provided with through holes for the negative pressure suction rod to pass through.

[0015] In a preferred embodiment of the present application, a detection mechanism is installed at the end of the first pressing platform, comprising a detection bracket, a laser sensor installed on the detection bracket, and a detection port provided on the first pressing platform for the laser sensor to pass through.

[0016] In a preferred embodiment of the present application, a transfer mechanism is installed at the end of the first pressing platform, comprising a transfer bracket, a horizontal guide rail installed on the transfer bracket, a first sliding table air cylinder vertically installed on the horizontal guide rail, a horizontally arranged second sliding table air cylinder installed on the telescopic end of the first sliding table air cylinder, a pneumatic clamp jaw installed on the telescopic end of the second sliding table air cylinder, and a profiling chuck installed on the pneumatic clamp jaw.

[0017] In a preferred embodiment of the present application, a through slot for displacement of the profiling chuck is formed at the end of the first pressing platform.

[0018] In a preferred embodiment of the present application, the top pressing drive is a third sliding table air cylinder installed on a top pressing bracket, the negative pressure suction rod is installed on the telescopic end of the third sliding table air cylinder, the negative pressure suction rod is a hollow pipe, and a gas source is connected to the lower end of the negative pressure suction rod.

[0019] In a preferred embodiment of the present application, the positioning drive is a fourth sliding table air cylinder installed on a positioning bracket, and the profiling positioning element is installed on the telescopic end of the fourth sliding table air cylinder.

[0020] In a preferred embodiment of the present application, a waste box is installed on one side of the positioning bracket close to the transfer mechanism.

[0021] Advantages:

[0022] The utility model relates a motor cover rubber plug automatic assembly equipment, through motor cover conveying mechanism and rubber plug conveying mechanism with motor cover and rubber plug are conveyed respectively to pressure equipment platform, first pressure equipment platform and second pressure equipment platform are equipped with positioning groove respectively to accurately position motor cover and rubber plug, and positioning mechanism and top pressure mechanism cooperation realizes both pressure equipment, and negative pressure suction rod is used for fixing rubber plug in pressure equipment process, improves pressure equipment quality, and detection mechanism is used for detecting the assembly quality of motor cover and rubber plug, and is transferred with cooperation with its blanking through transfer mechanism,

[0023] The utility model relates a motor cover rubber plug automatic assembly equipment, automatic feeding, assembly, detection and blanking, reduce manual operation time and cost, reduce the rate of wrong loading and missing loading and improve production efficiency. ACCURACY

[0024] Figure 1 It is the explosion view of motor cover and rubber plug for the background technology of the utility model;

[0025] Figure 2 It is the structure schematic diagram of the utility model motor cover rubber plug automatic assembly equipment;

[0026] Figure 3 It is the partial structure schematic diagram of the utility model motor cover rubber plug automatic assembly equipment;

[0027] Figure 4 It is the installation structure schematic diagram of pressure equipment platform, positioning mechanism and top pressure mechanism for the utility model;

[0028] Figure 5 It is the installation main view of pressure equipment platform, positioning mechanism and top pressure mechanism for the utility model;

[0029] Figure 6 It is the installation structure schematic diagram of pressure equipment platform and detection mechanism for the utility model;

[0030] Figure 7 It is the installation structure schematic diagram of pressure equipment platform and transfer mechanism for the utility model;

[0031] Figure 8 It is the installation main view of positioning mechanism, transfer mechanism and waste product box for the utility model;

[0032] Figure 9 It is the section view of the installation completion of motor cover and rubber plug for the utility model.

[0033] In the drawing: 1 base;

[0034] 2 motor cover conveying mechanism, 21 motor cover vibration dish, 22 motor cover direct vibration plate;

[0035] 3 rubber plug conveying mechanism, 31 rubber plug vibrating disc, 32 rubber plug straight vibrating plate;

[0036] 4 press-fitting table, 41 first press-fitting platform, 42 second press-fitting platform;

[0037] 5 positioning mechanism, 51 positioning driving part, 52 profiling positioning part, 53 positioning support;

[0038] 6 top pressing mechanism, 61 top pressing driving part, 62 negative pressure suction rod, 63 top pressing support;

[0039] 7 detection mechanism, 71 detection support, 72 laser sensor;

[0040] 8 transfer mechanism, 81 transfer support, 82 horizontal guide rail, 83 first sliding table air cylinder, 84 second sliding table air cylinder, 85 pneumatic clamping jaw, 86 profiling chuck;

[0041] 9 waste box. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0043] As shown in the drawings, Figures 2-5 A motor cover rubber plug automatic assembly equipment, comprising a base 1, further comprising:

[0044] Motor cover conveying mechanism 2, comprising motor cover vibrating disc 21, motor cover straight vibrating plate 22 is connected at the discharge port of motor cover vibrating disc 21, the discharge port of motor cover straight vibrating plate 22 is connected with press-fitting table 4;

[0045] Rubber plug conveying mechanism 3, which is vertically arranged with motor cover conveying mechanism 2, comprising rubber plug vibrating disc 31, rubber plug straight vibrating plate 32 is connected at the discharge port of rubber plug vibrating disc 31, the discharge port of rubber plug straight vibrating plate 32 is connected with press-fitting table 4;

[0046] Press-fitting table 4, comprising first press-fitting platform 41 and second press-fitting platform 42 vertically arranged at the lower end of first press-fitting platform 41,

[0047] Among them,

[0048] First press-fitting platform 41 is provided with first positioning groove for positioning motor cover, first press-fitting platform 41 is matched with motor cover straight vibrating plate 22 through first positioning groove, so that the motor cover on motor cover straight vibrating plate 22 is clamped in first positioning groove;

[0049] The second pressing platform 42 has a second positioning groove for positioning the rubber plug, and the second pressing platform 42 cooperates with the rubber plug straight vibration plate 32 through the second positioning groove, so that the rubber plug on the rubber plug straight vibration plate 32 is clamped in the second positioning groove;

[0050] The positioning mechanism 5 is arranged directly above the first pressing platform 41 and comprises a positioning driving member 51 and a profiling positioning member 52 mounted at the output end of the positioning driving member 51.

[0051] The top pressing mechanism 6 is mounted directly below the second pressing platform 42 and coaxial with the positioning mechanism 5, and comprises a top pressing driving member 61 and a negative pressure suction rod 62 mounted at the output end of the top pressing driving member 61.

[0052] The working principle and beneficial effects of the above embodiment are as follows:

[0053] The motor cover is conveyed from the motor cover vibration disc 21 to the pressing table 4 through the motor cover straight vibration plate 22, and the motor cover enters the first pressing platform 41 under the guidance of the motor cover straight vibration plate 22.

[0054] The second pressing platform 42 is vertically mounted below the first pressing platform 41, and positioning grooves are formed in the first pressing platform 41 and the second pressing platform 42, thereby assisting in accurately positioning the motor cover and the rubber plug.

[0055] The positioning mechanism 5 is located above the first pressing platform 41, and when assembling, the profiling positioning member 52 is driven downward by the positioning driving member 51 and is pressed against the motor cover. Figure 9

[0056] The negative pressure suction rod 62 releases the rubber plug and moves downward with the output end of the top pressing driving member 61, the positioning mechanism 5 is reset, and the assembled motor cover is sequentially translated along the first pressing platform 41 by one station.

[0057] The motor cover rubber plug automatic assembly equipment has the advantages of automatic assembly, reduced labor intensity of workers, reduced misassembly and missed assembly rate, and improved assembly efficiency.

[0058] In one embodiment,

[0059] As Figure 6 ​As shown, the detection mechanism 7 is installed at the end of the first pressing platform 41, and includes a detection bracket 71 and a laser sensor 72 installed on the detection bracket 71. A detection opening is provided on the first pressing platform 41 for the laser sensor 72 to pass through, and the laser beam of the laser sensor 72 passes through the detection opening to irradiate the rubber plug on the motor cover. The laser sensor 72 detects the pressing depth of the rubber plug by emitting and receiving the light beam, and judges the assembly quality of the motor cover and the rubber plug. Through automatic detection, the assembly quality of the motor cover is improved, the production cycle is shortened, and the production efficiency is improved.

[0060] The detection mechanism 7 is installed at the discharge end of the first pressing platform 41, and a detection opening is provided on the first pressing platform 41 for the laser sensor 72 to pass through, allowing the laser beam of the laser sensor 72 to pass through. The laser sensor 72 emits a laser beam that passes through the detection opening and irradiates the rubber plug on the motor cover. The laser sensor 72 detects the pressing depth of the rubber plug by emitting and receiving the light beam, and judges the assembly quality of the motor cover and the rubber plug. Through automatic detection, the assembly quality of the motor cover is improved, the production cycle is shortened, and the production efficiency is improved.

[0061] In one embodiment,

[0062] As Figure 7 As shown, the transfer mechanism 8 is installed at the end of the first pressing platform 41, and includes a transfer bracket 81, a horizontal guide rail 82 installed on the transfer bracket 81, a first sliding table air cylinder 83 vertically installed on the horizontal guide rail 82, a horizontally arranged second sliding table air cylinder 84 installed at the extension end of the first sliding table air cylinder 83, a pneumatic clamp jaw 85 installed at the extension end of the second sliding table air cylinder 84, and a profiling chuck 86 installed on the pneumatic clamp jaw 85. The profiling chuck 86 is used to clamp the motor cover that has been assembled and detected at the end of the first pressing platform 41, and is correspondingly conveyed to the corresponding unloading area.

[0063] The pneumatic clamp jaw 85 is displaced in the transverse and longitudinal directions by the first sliding table air cylinder 83 and the second sliding table air cylinder 84. The profiling chuck 86 is installed on the pneumatic clamp jaw 85 and is used to clamp and release the motor cover. The design of the profiling chuck 86 ensures that the motor cover is not damaged during clamping.

[0064] The transfer mechanism 8 quickly realizes automatic unloading of the assembled motor cover, improving production efficiency.

[0065] In one embodiment,

[0066] A displacement groove for the profiling chuck 86 is provided at the end of the first pressing platform 41. The groove width of the displacement groove is greater than the width of the profiling chuck 86. The design of the displacement groove allows the profiling chuck 86 to smoothly clamp the motor cover along a predetermined path during transfer, ensuring the clamping position and clamping force between the two.

[0067] In one embodiment,

[0068] The top pressing driving part 61 is a third sliding table cylinder, which is installed on the top pressing support 63, and the negative pressure suction rod 62 is installed at the telescopic end of the third sliding table cylinder.

[0069] The negative pressure suction rod 62 is a hollow tubular structure, and the gas source directly acts on the lower end of the negative pressure suction rod 62 to form a negative pressure, which can be used to adsorb and fix the rubber plug, so that the rubber plug cannot move or deviate during the pressing process, and the automatic and high-precision assembly of the rubber plug is realized.

[0070] In one embodiment,

[0071] The positioning driving part 51 is a fourth sliding table cylinder, which is installed on the positioning support 53, and the profiling positioning part 52 is installed at the telescopic end of the fourth sliding table cylinder, which is pressed vertically downward by the fourth sliding table cylinder to press the motor cover;

[0072] The shape of the profiling positioning part 52 can ensure that the motor cover is not damaged during pressing, and sufficient pressure can be provided to ensure stable positioning of the motor cover.

[0073] In one embodiment,

[0074] As Figure 8 As shown in the drawings, the waste box 9 is installed on the side of the positioning support 53 close to the transfer mechanism 8, which automatically removes unqualified products, reduces the need for manual inspection and sorting, and improves the efficiency of the entire production process.

[0075] In summary,

[0076] The utility model discloses a motor cover rubber plug automatic assembly equipment, through motor cover conveying mechanism and rubber plug conveying mechanism are transported respectively to motor cover and rubber plug at pressing station, first pressing platform and second pressing platform are configured respectively with positioning groove to accurately position motor cover and rubber plug, and positioning mechanism and top pressure mechanism cooperate to realize the pressing of both, and negative pressure suction rod is used for fixing rubber plug during pressing, improves the pressing quality, and detection mechanism is used for detecting the assembly quality of motor cover and rubber plug, and is discharged through the cooperation of transfer mechanism.

[0077] The utility model discloses a motor cover rubber plug automatic assembly equipment, automatic assembly reduces the labor intensity of worker, reduces the rate of wrong loading and missing loading and improves assembly efficiency.

[0078] The basic principle, main features and advantages of the present application are shown and described above. The front, back, left and right used in the text are not specific, and are mainly used to more intuitively illustrate the technical scheme and do not have a limiting effect. The skilled person in the industry should understand that the above implementation is only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable persons skilled in the art to understand the content of the present application and implement it, and it cannot limit the protection scope of the present application. Any equivalent changes or modifications made in accordance with the spirit and essence of the present application should be covered within the protection scope of the present application.

Claims

1. A motor cover rubber plug automatic assembly equipment, characterized in that: It comprises a base (1), further comprising a motor cover conveying mechanism (2) installed on the base (1), The motor cover conveying mechanism (2) comprises a motor cover vibrating disc (21), a motor cover straight vibrating plate (22) connected to the discharge port of the motor cover vibrating disc (21), and a pressing station (4) connected to the discharge port of the motor cover straight vibrating plate (22). The rubber plug conveying mechanism (3) is vertically arranged with the motor cover conveying mechanism (2) and comprises a rubber plug vibrating disc (31), a rubber plug straight vibrating plate (32) connected to the discharge port of the rubber plug vibrating disc (31), and the pressing station (4) connected to the discharge port of the rubber plug straight vibrating plate (32). The pressing station (4) comprises a first pressing platform (41) and a second pressing platform (42) vertically arranged at the lower end of the first pressing platform (41), Wherein, The first pressing platform (41) has a first positioning groove for positioning the motor cover, and the first pressing platform (41) is in butt joint with the motor cover straight vibrating plate (22) through the first positioning groove. The second pressing platform (42) has a second positioning groove for positioning the rubber plug, and the second pressing platform (42) is in butt joint with the rubber plug straight vibrating plate (32) through the second positioning groove. The positioning mechanism (5) is arranged directly above the first pressing platform (41) and comprises a positioning driving member (51) and a profiling positioning member (52) installed at the output end of the positioning driving member (51). The top pressing mechanism (6) is installed directly below the second pressing platform (42) and coaxial with the positioning mechanism (5) and comprises a top pressing driving member (61) and a negative pressure suction rod (62) installed at the output end of the top pressing driving member (61), and the first pressing platform (41) and the second pressing platform (42) are provided with through holes for the negative pressure suction rod (62) to pass through.

2. The automatic assembling equipment for the rubber plug of the motor cover according to claim 1, characterized in that: The detection mechanism (7) is installed at the end of the first pressing platform (41) and comprises a detection support (71) and a laser sensor (72) installed on the detection support (71), and the first pressing platform (41) is provided with a detection port for the laser sensor (72) to pass through.

3. The automatic motor cover rubber plug assembling apparatus according to claim 1, wherein: The transfer mechanism (8) is installed at the end of the first pressing platform (41) and comprises a transfer support (81), a horizontal guide rail (82) installed on the transfer support (81), a first sliding table air cylinder (83) vertically installed on the horizontal guide rail (82), a horizontally arranged second sliding table air cylinder (84) installed at the telescopic end of the first sliding table air cylinder (83), a pneumatic clamping jaw (85) installed at the telescopic end of the second sliding table air cylinder (84), and a profiling chuck (86) installed on the pneumatic clamping jaw (85).

4. The automatic assembling equipment for the rubber plug of the motor cover according to claim 3, characterized in that: A through slot is formed at the end of the first pressing platform (41) for displacement of the profiling chuck (86).

5. The motor cover rubber plug automatic assembling apparatus according to claim 1, characterized in that: The top pressing driving member (61) is a third sliding table air cylinder installed on a top pressing support (63), the negative pressure suction rod (62) is installed at the telescopic end of the third sliding table air cylinder, the negative pressure suction rod (62) is a hollow tubular structure, and a gas source is connected to the lower end of the negative pressure suction rod (62).

6. The automatic motor cover rubber plug assembling apparatus according to claim 3, wherein: The positioning driving member (51) is a fourth sliding table cylinder, which is installed on a positioning support (53), and the profiling positioning member (52) is installed on the telescopic end of the fourth sliding table cylinder.

7. The motor cover rubber plug automatic assembling apparatus according to claim 6, characterized in that: A waste box (9) is installed on the side of the positioning support (53) close to the transfer mechanism (8).