Device for classified sintering and curing of drilling pile slurry
The drilling mud classification, sintering, and solidification device solves the problems of low mud treatment efficiency and resource waste, achieving efficient mud separation and resource recycling, protecting the environment and bringing economic benefits.
Patent Information
- Application Number
- CN202422780706.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The current drilling pile construction process suffers from low mud treatment efficiency, serious resource waste, and a lack of intelligent and green treatment methods, resulting in environmental pollution and resource waste.
Design a drilling mud classification, sintering, and solidification device, including a separation system, a classification system, a mixing system, and a processing system. Utilize equipment such as centrifuges, X-ray detectors, and mixers to classify and environmentally treat the mud, achieving efficient mud separation and resource recovery.
It effectively removes harmful substances from mud, protects the ecological environment, realizes resource recycling, reduces labor costs, and brings economic benefits.
Smart Images
Figure CN223519871U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of building construction green processing, especially a kind of drilling pile mud classification sintering, solidification device. BACKGROUND
[0002] In the field of construction engineering, especially in the foundation engineering construction of bridge, high-rise building etc., drilling pile technology is widely used. However, a large amount of mud will be produced in the process of drilling pile construction. If these muds are directly discharged without effective treatment, not only will it cause serious pollution to the environment, but also will waste a lot of resources.
[0003] The traditional mud treatment method mainly includes natural sedimentation, mechanical separation etc. The natural sedimentation method has low treatment efficiency, large land occupation area, and it is difficult to realize the complete separation and purification of mud. Although the mechanical separation method can improve the treatment efficiency to a certain extent, it often needs to consume a large amount of energy, and the separation effect is limited, and different types of mud cannot be treated specifically.
[0004] At present, although there are some mud treatment technologies and equipment, there are generally problems such as unsatisfactory treatment effect, low intelligentization degree, and inability to realize green treatment. For example, the existing treatment method is difficult to accurately identify different types of mud, which leads to mismatched treatment process and affects the treatment effect. At the same time, there is lack of intelligent monitoring and optimization of the treatment process, and it is difficult to realize efficient and stable treatment.
[0005] Therefore, it is urgent to provide a scheme for drilling pile mud classification sintering and solidification. UTILITY MODEL CONTENT
[0006] In order to solve the above problems, the utility model technical scheme provides a kind of drilling pile mud classification sintering and solidification device, can be aimed at different types of mud with corresponding green treatment process, realize the efficient treatment and resource recycling of mud, meet the requirement of modern construction engineering to environmental protection and sustainable development.
[0007] According to the first aspect embodiment of the utility model technical scheme, a kind of drilling pile mud classification sintering and solidification device is provided, including: separation system, classification system, stirring system and processing system;
[0008] The separation system includes left and right connected fan and centrifuge, the bottom of the centrifuge is provided with drill cuttings storage bin, the side of the centrifuge is provided with liquid outlet, the mixture of mud and drill cuttings is stored in the centrifuge, the fan blows the mud to the liquid outlet, the drill cuttings are discharged into the drill cuttings storage bin through the bottom of the centrifuge;
[0009] The classification system is connected with the liquid outlet;
[0010] The stirring system is connected with the classification system.
[0011] The processing system is connected with the stirring system.
[0012] In the above scheme, the centrifuge is provided with a feeding port, and a rotary drum and a driving device are arranged inside the centrifuge;
[0013] The driving device is electrically connected with the rotary drum.
[0014] In the above scheme, the classification system comprises a classification workshop, an X-ray detector and a classification module.
[0015] The liquid outlet is communicated with the classification workshop, and the X-ray detector and the classification module are electrically connected.
[0016] In the above scheme, the stirring system comprises a stirring workshop, a first feeding bin, a second feeding bin, a first controller, a stirrer and a motor.
[0017] The stirring workshop is communicated with the first feeding bin and the second feeding bin, and the classification system is communicated with the stirring workshop.
[0018] In the above scheme, the classification module is electrically connected with the first controller.
[0019] In the above scheme, the motor is electrically connected with the stirrer.
[0020] In the above scheme, a crusher is further arranged in the drill slurry storage bin, and the drill slurry storage bin is communicated with the second feeding bin.
[0021] In the above scheme, the processing system comprises a first processing line and a second processing line.
[0022] In the above scheme, the first processing line comprises a cement slurry treatment workshop, and the stirring workshop is communicated with the cement slurry treatment workshop.
[0023] In the above scheme, the second processing line comprises a conveying belt, a brick making machine and a brick kiln.
[0024] The stirring workshop is connected with the brick kiln through the conveying belt, and the conveying belt is further provided with the brick making machine.
[0025] The beneficial effects of the present application are as follows:
[0026] The utility model discloses a kind of bored pile mud classification sintering, solidification's device, by to bored pile discharging mud is classified and green processing, harmful substance in mud can be effectively removed, avoid the pollution caused to soil, water and air by mud direct discharge, protect ecological environment;Useful ingredients in mud are recycled, and processed into building material, such as bentonite mud is used for brick making, polymer mud is used for manufacturing cement paste, realizes the recycling of resources, reduces exploitation and consumption to natural resources;Compared with traditional mud processing device, matched intelligent identification and classified green processing conversion device are formed, the cost of manual operation is reduced, and recycled material can bring certain economic benefits. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the structure shown in the drawings without creative labor for those skilled in the art.
[0028] Fig. 1 The overall structure schematic diagram of the bored pile mud classification sintering, solidification's device provided by the utility model is shown in the figure.
[0029] Fig. 2 The schematic diagram of centrifuge in the bored pile mud classification sintering, solidification's device provided by the utility model is shown in the figure.
[0030] Fig. 3 The schematic diagram of brick kiln in the bored pile mud classification sintering, solidification's device provided by the utility model is shown in the figure.
[0031] Wherein: 1, centrifuge; 1-1, outer casing; 1-2, inner casing; 1-3, feed inlet; 1-4, drum; 1-5, first motor; 1-6, transmission mechanism; 1-7, liquid outlet; 1-8, discharge port; 2, fan; 3, drilling residue storage bin; 4, pulverizer; 5, classification workshop; 6, X-ray detector; 7, classification module;
[0032] 8, mixing workshop; 9-1, first feeding bin; 9-2, second feeding bin; 10, first controller; 11, mixer; 12, second motor; 13, cement paste processing workshop; 14, laser scanner; 15, second controller; 16, conveyor belt; 17, brick making machine; 18, brick kiln; 18-1, kiln door; 18-2, kiln chamber; 18-3, burner; 18-4, branch flue; 18-5, kiln roof; 18-6, kiln wall.
[0033] The purposes, functional features and advantages of the utility model will be further explained in combination with embodiments with reference to the drawings. DETAILED DESCRIPTION
[0034] The exemplary embodiments will be described in detail hereinbelow with reference to the drawings. In the following description, the same numbers in different drawings represent the same or similar elements unless otherwise represented. The embodiments described in the following exemplary embodiments do not represent all the embodiments consistent with the present disclosure. Rather, they are merely examples of devices and methods consistent with some aspects of the present disclosure as detailed in the appended claims.
[0035] The terms "first", "second", and the like in the specification and claims of the present disclosure are used to distinguish similar objects, and are not necessarily used to describe a particular order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present disclosure described herein can be implemented in an order other than that illustrated or described herein.
[0036] In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0037] Multiple, including two or more.
[0038] And / or, it should be understood that the term "and / or" used in the present disclosure is only a description of the association relationship of the associated objects, which means that there can be three relationships. For example, A and / or B can represent three cases: A exists alone, A and B exist together, and B exists alone.
[0039] As Figs. 1-3 shown, one embodiment of the utility model technical scheme provides a kind of drilling pile mud classification sintering, solidification device, comprising: separation system, classification system, stirring system and processing system;
[0040] Separation system includes left and right connection's fan 2 and centrifuge 1, the bottom of centrifuge 1 is equipped with drill cuttings storage bin 3, the side of centrifuge 1 is equipped with liquid outlet 1-7, centrifuge 1 stores the mixture of mud and drill cuttings, fan 2 blows mud to liquid outlet 1-7, drill cuttings are discharged into drill cuttings storage bin 3 by the bottom of centrifuge 1;
[0041] Classification system is connected with liquid outlet 1-7, and the classification system can scan and classify the components of mud and discharge into the stirring system;
[0042] The stirring system is connected with the classification system and is configured to receive the classification result of the slurry and to add materials according to the classification result of the slurry to obtain slurry raw materials.
[0043] The processing system is connected with the stirring system and reprocesses the slurry raw materials.
[0044] The drilling pile slurry is classified and greenly treated, harmful substances in the slurry can be effectively removed, pollution of soil, water and air caused by direct discharge of the slurry is avoided, and the ecological environment is protected.
[0045] The centrifuge 1 comprises an outer casing 1-1, an inner casing 1-2, a feeding port 1-3, a rotating drum 1-4, a first motor 1-5, a transmission mechanism 1-6, a liquid outlet 1-7 and a discharge port 1-8, wherein the outer casing 1-1 is made of steel material and is used for protecting the inside of the centrifuge 1 from damage, the inner casing 1-2 can guide the flow of the slurry while protecting the centrifuge 1, the first motor 1-5 and the transmission mechanism 1-6 jointly constitute a driving device, the rotating drum 1-4 is driven to rotate and separate the slurry and the drill cuttings through the transmission mechanism 1-6 after the first motor 1-5 provides power, the discharge port 1-8 is arranged at the bottom of the centrifuge 1 and is located at the connection between the centrifuge 1 and the drill cuttings storage bin 3, the drill cuttings fall into the drill cuttings storage bin 3 through the discharge port 1-8, and the slurry is blown to the discharge port 1-8 by the fan 2 and is discharged from the discharge port 1-8.
[0046] The slurry flows out of the liquid outlet 1-7 and enters the classification workshop 5; further, the classification system comprises the classification workshop 5, an X-ray detector 6 and a classification module 7; the X-ray detector 6 is arranged at the top of the classification workshop 5, the X-ray detector 6 and the classification module 7 are electrically connected, the X-ray detector 6 can scan the chemical composition of the slurry and upload the composition data of the slurry to the classification module 7, and the classification module 7 classifies according to the composition data. By classifying the composition of the slurry, different types of processing can be performed on the slurry with different compositions, and the use range of the device is increased.
[0047] The stirring system comprises a stirring workshop 8, a first feeding bin 9-1, a second feeding bin 9-2, a first controller 10, a stirrer 11 and a second motor 12; the stirring workshop 8 is in communication with the first feeding bin 9-1 and the second feeding bin 9-2, and the slurry flows out of the classification system and enters the stirring workshop 8.
[0048] The classification module 7 is electrically connected with the first controller 10, the first controller 10 is configured to receive the classification result of the mud, and according to the classification result of the mud, the first feeding bin 9-1 and / or the second feeding bin 9-2 is opened for feeding. The first feeding bin 9-1 and / or the second feeding bin 9-2 is controlled according to the volume of the mud to control the discharge amount of the material. After the feeding is completed, the second motor 12 controls the stirring machine 11 to rotate to stir the mud, so that the feeding material is fully mixed with the mud.
[0049] Preferably, the drilling residue storage bin 3 is further provided with a crusher 4, and the drilling residue storage bin 3 is communicated with the second feeding bin 9-2. The crusher 4 is arranged at the bottom of the drilling residue storage bin 3 and has a gear structure. Specifically, the drilling residue is crushed by the crusher 4 after entering the drilling residue storage bin 3 and then falls into the second feeding bin 9-2 as a kind of material. The drilling residue is recycled and reused, which saves resources and realizes the recycling of resources.
[0050] Preferably, the classification of the mud by the classification module 7 includes polymer mud and bentonite mud.
[0051] The polymer mud enters the stirring system, the first feeding bin 9-1 is fed, the cement mud is formed, and the first feeding bin 9-1 stores the mixture of cement / fly ash and slag. The bentonite mud enters the stirring system, the second feeding bin 9-2 is fed, the brick-making raw mud is formed, and the second feeding bin 9-2 stores the mixture of clay and fly ash.
[0052] In the embodiment, the processing system includes a first processing line and a second processing line.
[0053] Specifically, the first processing line is used for reprocessing the cement mud, and the first processing line includes a cement mud processing workshop 13, the stirring workshop 8 is communicated with the cement mud processing workshop 13, and the cement mud flows into the cement mud processing workshop 13 for processing. The first processing line further includes a mold, a laser scanner 14, and a second controller 15. After the mold is placed in the cement mud processing workshop 13 by the worker, the laser scanner 14 scans the size of the mold and uploads the data to the second controller 15, and the second controller 15 controls the discharge of the cement mud according to the data.
[0054] The second processing line is used for reprocessing the brick-making raw mud, and the second processing line includes a conveying belt 16, a brick-making machine 17, and a brick kiln 18. The stirring workshop 8 is connected with the brick kiln 18 through the conveying belt 16, and the brick-making machine 17 is further arranged on the conveying belt 16.
[0055] The brick-making slurry is transported to a brick-making machine 17 by a conveying belt 16, and the brick-making machine 17 shapes the brick-making slurry and forms bricks by a brick-burning kiln 18. Specifically, the brick-burning kiln 18 comprises a kiln door 18-1 capable of being lifted to be opened and closed, a kiln chamber 18-2 for placing bricks, a burner 18-3 for providing a heat source and adjusting temperature, a branch flue 18-4 for discharging exhaust gas and adjusting air flow, a kiln roof 18-5 for closing the kiln and maintaining temperature, and a kiln wall 18-6 for supporting.
[0056] Preferably, the fan 2 is a Roots fan. The Roots fan is commonly used for cement transportation.
[0057] The use method of the device for classifying and sintering and solidifying hole pile slurry provided by the utility model is as follows:
[0058] After the mixture of the slurry and the drilling residue enters the separation system through the feeding port 1-3, the centrifuge 1 separates the slurry and the drilling residue upward and downward, so that the drilling residue is placed at the lower part and the slurry is placed at the upper part. Then, the Roots fan is started to generate high-pressure air blowing to blow the slurry to the liquid outlet 1-7 and discharge the slurry into the classification system, and the drilling residue is discharged through the discharge port 1-8 into the drilling residue storage bin 3, is crushed into powder by the crusher 4 in the drilling residue storage bin 3, and is discharged into the second feeding bin 9-2 as the material for brick-making.
[0059] When the slurry enters the classification workshop 5 through the pipeline, the X-ray detector 6 scans the chemical composition of the slurry and uploads the data to the classification module 7. After the slurry is classified as bentonite slurry or polymer slurry, the data is transmitted to the first controller 10, and the pipeline is opened to discharge the slurry into the stirring system.
[0060] After the slurry reaches the stirring workshop 8, the first controller 10 selectively opens the feeding bin according to the type and volume of the slurry and controls the discharge of the material. Then, the second motor 12 is started to start the stirrer 11. If the type of the slurry is polymer slurry, the first feeding bin 9-1 is opened, and cement slurry is obtained after stirring. If the type of the slurry is bentonite slurry, the second feeding bin 9-2 is opened, and the brick-making slurry is obtained after stirring. Then, the first controller 10 discharges the slurry to different processing areas according to the type of the slurry.
[0061] If the stirred slurry is cement slurry, after the staff member places the mold into the cement slurry processing workshop 13, the laser scanner 14 scans the mold and uploads the data to the second controller 15. The second controller 15 can control the discharge of the cement slurry and fill the mold according to the data. After the cement slurry is cooled, the mold is demolded and used as a building material.
[0062] If the stirred mud is the raw mud for making bricks, it will be discharged to the left conveying belt 16, and after being processed by the brick making machine 17 and the brick kiln 18, the bricks can be obtained which can be used in the field of construction.
[0063] It is to be noted that the terms "comprising", "including", or any other variant thereof are intended to cover a non-exclusive inclusion, such that processes, methods, articles, or apparatuses that comprise a list of elements are not limited to those elements, but can also include other elements not expressly listed or inherent to such processes, methods, articles, or apparatuses. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that includes the recited element.
[0064] The above-mentioned embodiment numbers of the present application are only for description, and do not represent the advantages and disadvantages of the embodiments.
[0065] Through the above description of the embodiments, those skilled in the art can clearly understand that the above-mentioned implementation methods can be realized by means of software and necessary general hardware platforms, of course, they can also be realized by hardware, but in many cases the former is a better implementation method. Based on such understanding, the technical solutions of the present application can be embodied in the form of software products, and the computer software product is stored in a storage medium (such as ROM / RAM, magnetic disk, optical disk), and includes a plurality of instructions for making a terminal (which can be a mobile phone, computer, server, air conditioner, or network equipment, etc.) execute the methods described in various embodiments of the present application.
[0066] The embodiments of the present application are described above in combination with the drawings, but the present application is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, not restrictive. Those skilled in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims, and these all belong to the protection of the present application.
Claims
1. A device for classifying, sintering and solidifying a drilling pile slurry, characterized in that, The utility model relates to a drilling sludge processing system, comprising: a separation system, a classification system, a stirring system and a processing system; the separation system comprises a fan and a centrifuge connected left and right, the centrifuge is equipped with a drilling sludge storage bin at the bottom, the centrifuge is equipped with a liquid outlet at the side, the centrifuge stores the mixture of slurry and drilling sludge, the fan blows the slurry to the liquid outlet, and the drilling sludge is discharged into the drilling sludge storage bin through the bottom of the centrifuge; the classification system is connected with the liquid outlet; the stirring system is connected with the classification system; the processing system is connected with the stirring system.
2. The apparatus for classifying, sintering and solidifying of the drilling pile slurry according to claim 1, characterized in that, the centrifuge is equipped with a feeding port and a rotating drum and a driving device inside; the driving device is electrically connected with the rotating drum.
3. The apparatus for classifying, sintering and solidifying of the drilling pile slurry according to claim 1, characterized in that, the classification system comprises a classification workshop, an X-ray detector and a classification module; the liquid outlet is communicated with the classification workshop; the X-ray detector and the classification module are electrically connected.
4. The apparatus for sintering and solidifying of the drilling pile mud classification according to claim 3, characterized by, the stirring system comprises a stirring workshop, a first feeding bin, a second feeding bin, a first controller, a stirrer and a motor; the stirring workshop is communicated with the first feeding bin and the second feeding bin, and the classification system is communicated with the stirring workshop.
5. The apparatus for sintering and solidifying of the drilling pile mud classification according to claim 4, characterized by, the classification module is electrically connected with the first controller.
6. The apparatus for sintering and solidifying of the drilling pile slurry classification according to claim 4, characterized in that, the motor is electrically connected with the stirrer.
7. The apparatus for sintering and solidifying of the drilling pile mud classification according to claim 4, characterized by, the drilling sludge storage bin is also equipped with a crusher, and the drilling sludge storage bin is communicated with the second feeding bin.
8. The apparatus for sintering and solidifying of the drilling pile mud classification according to claim 7, characterized by, the processing system comprises a first processing line and a second processing line.
9. The apparatus for sintering and solidifying of the drilling pile mud classification according to claim 8, characterized by, the first processing line comprises a cement slurry processing workshop, and the stirring workshop is communicated with the cement slurry processing workshop.
10. The apparatus for sintering and solidifying of drilling pile mud classification according to claim 8, characterized in that, the second processing line comprises a conveying belt, a brick making machine and a brick kiln; the stirring workshop is connected with the brick kiln through the conveying belt, and the conveying belt is also equipped with a brick making machine.