Automobile charging jack box and charging station

By designing a charging socket box with multiple output ports, using parallel power supply circuits and current distributors for power distribution, and combining heat dissipation modules and connecting components, the problem of limited number of interfaces and poor expandability of existing charging socket boxes is solved. This achieves efficient power distribution and heat dissipation for simultaneous charging of multiple vehicles, and is suitable for large and medium-sized electric vehicle charging sites.

CN223520650UActive Publication Date: 2025-11-07MEIJIA TECH (ZHENJIANG) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423227490.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-07
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing charging socket boxes have a limited number of interfaces and poor expandability, which cannot meet the needs of charging multiple vehicles at the same time. In particular, the charging speed and efficiency are affected at large public charging stations and during peak use.

Method used

Design an automotive charging socket box, including a box body, a power supply module, an adjustment module, and a heat dissipation module. The box body has multiple output ports. The power supply module distributes power through a parallel power supply circuit and a current distributor. The adjustment module monitors and distributes power in real time. The heat dissipation module dissipates heat through heat dissipation slots and air ducts. Connecting components ensure stable connection.

Benefits of technology

It meets the need for simultaneous charging of multiple vehicles, improves charging efficiency and energy utilization, solves the problem of high heat generation, and features a compact structure and easy installation, making it suitable for large and medium-sized electric vehicle charging sites.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223520650U_ABST
    Figure CN223520650U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of electric vehicle energy complementing equipment, in particular to an automobile charging jack box and a charging station, comprising a box body which comprises an access port and at least two output ports arranged along the power transmission direction; and the power supply module comprises a power supply circuit connected between the access port and the output ports, and each output port is connected to the power supply circuit in parallel. According to the utility model, through mutual cooperation of the box body, the power supply module and the adjusting module, electric energy can be efficiently distributed, the problem of large heat during high-load work of the jack box is solved through the heat dissipation module, the requirement of simultaneous charging of multiple vehicles is met, and the charging jack box has the characteristics of compact structure and simple and convenient installation, and is suitable for popularization and application. And the system has advantages in power supply efficiency, power distribution, equipment maintenance and the like, and is suitable for various large and medium-sized electric vehicle charging places.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to electric vehicle energy supplementing equipment technical field, especially a car charging plug -in box and charging station. BACKGROUND

[0002] With the rapid development of electric vehicle market, the demand for charging infrastructure is gradually increasing. The traditional charging pile usually adopts a single charging interface, which corresponds to the charging demand of a vehicle, resulting in inefficient layout in large-scale charging scenarios. In order to improve the space utilization rate and power transmission efficiency of the charging station, the intensive bus system has been widely used in charging facilities. The system provides unified power access for multiple charging piles through the plug-in box. However, the existing charging plug-in box generally has the problems of limited number of interfaces, poor expansibility and uneven power distribution, which cannot meet the demand of multiple vehicles charging at the same time, especially in large public charging stations and peak usage, the charging speed and efficiency are greatly affected.

[0003] Therefore, there is an urgent need for a charging plug-in box with reasonable design, compact structure and multi-output function to meet the demand of providing charging for multiple vehicles on the intensive bus at the same time. SUMMARY

[0004] Some simplifications or omissions may be made in this section, as well as in the abstract and the title of the application, in order to avoid obscuring the purpose of this section, the abstract and the title of the application, and such simplifications or omissions cannot be used to limit the scope of the application.

[0005] To solve the problems of the prior art, one object of the present application is to provide a car charging plug-in box.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme: a car charging plug-in box, comprising,

[0007] The box body comprises an inlet and an outlet arranged in the power transmission direction, and the outlet is not less than two; and,

[0008] The power supply module comprises a power supply circuit connected between the inlet and the outlet, and each outlet is connected in parallel to the power supply circuit.

[0009] As a preferred scheme of the car charging plug-in box of the utility model, the utility model further comprises an adjusting module for distributing the output power, which comprises,

[0010] A current distributor connected to the power supply circuit main line for delivering power to each branch outlet at the rated value; and,

[0011] Current monitors or / and voltage monitors connected to each branch of the power supply circuit are used to monitor the power output state of the output port in real time.

[0012] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0013] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0014] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0015] The heat dissipation air duct is arranged in the box body and communicates with the heat dissipation groove, and the heat dissipation air duct passes through the power supply circuit.

[0016] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0017] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0018] The heat dissipation air duct is arranged in the box body and communicates with the heat dissipation groove, and the heat dissipation air duct passes through the power supply circuit.

[0019] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0020] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0021] The output port is a standard interface matched with the electric vehicle charging gun, and the electric vehicle charging gun meets the national standard GB / T 20234.2-2015 for alternating current or the national standard GB / T 20234.3-2023 for direct current.

[0022] As a preferred scheme of the automobile charging plug-in box, the power supply module further comprises a current protector connected to each branch of the power supply circuit.

[0023] The plug-in part is arranged at the interface and connected or separated between the interface and the matched object in the plug-in direction; and

[0024] The blocking part blocks the plug-in direction of the plug-in part and is movable to deviate from the plug-in direction of the plug-in part.

[0025] The automobile charging plug-in box has the advantages that the box body, the power supply module and the adjusting module are matched with each other, electric energy can be efficiently distributed, the problem of large heat during high-load work of the plug-in box is solved through the heat dissipation module, the demand of simultaneous charging of multiple vehicles is met, the charging plug-in box has the characteristics of compact structure and simple installation, has advantages in power supply efficiency, power distribution and equipment maintenance, and is suitable for various large and medium-sized electric vehicle charging places.

[0026] To solve the problems of the prior art, another purpose of the utility model is to provide a charging station.

[0027] To achieve the above object, the utility model adopts the following technical scheme: a charging station uses the automobile charging plug-in box, comprising,

[0028] a plurality of automobile charging plug-in boxes; and

[0029] The dense bus duct has a plurality of sockets adapted to the automobile charging plug-in box.

[0030] The charging station has the same advantages as the automobile charging plug-in box, which will not be repeated here. BRIEF DESCRIPTION OF DRAWINGS

[0031] To more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0032] Figure 1 It is a top view structural schematic diagram of the automobile charging plug-in box of the utility model.

[0033] Figure 2 It is a side view structural schematic diagram of the automobile charging plug-in box of the utility model.

[0034] Figure 3 It is a front view sectional structure schematic diagram of the automobile charging plug-in box of the utility model.

[0035] Figure 4 It is a side view sectional structure schematic diagram of the automobile charging plug-in box of the utility model.

[0036] Figure 5 It is a three-dimensional structure schematic diagram of the automobile charging plug-in box of the utility model before installation.

[0037] Figure 6The utility model discloses a front view structure schematic diagram before installing automobile charging plug-in box.

[0038] Figure 7 The utility model discloses a front view structure schematic diagram of charging station after installing automobile charging plug-in box.

[0039] Figure 8 The utility model discloses Figure 7 The utility model discloses a structure amplification schematic diagram at A place shown in the figure.

[0040] Figure 9 The utility model discloses a top view section structure schematic diagram at automobile charging plug-in box connecting assembly place of the utility model. Specific implementation

[0041] In order to make the purpose, characteristics and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is explained in detail below by combining with the drawings of the specification.

[0042] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the following disclosed specific embodiments.

[0043] Secondly, the "one embodiment" or "embodiment" referred to here means that specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" does not mean the same embodiment in different places in the specification, and is not an independent or selective embodiment that excludes other embodiments.

[0044] Embodiment 1

[0045] Reference Figures 1-5 For the first embodiment of the utility model, the embodiment provides an automobile charging plug-in box, which can satisfy multiple vehicle charging at the same time, which comprises a box body 100, a power supply module 200 and an adjusting module 300. The power supply module 200 and the adjusting module 300 are arranged in the box body 100, the box body 100 is installed behind the dense busbar, the power supply module 200 is matched with the electric vehicle charging gun to supply power and supplement energy, the adjusting module 300 has the functions of monitoring the charging state of each vehicle, automatically distributing power and improving charging efficiency.

[0046] Specifically, the box body 100 comprises an inlet 101 and an outlet 102 arranged according to the power transmission direction, the box body 100 is connected with the power supply through the inlet 101, and the power is output through each outlet 102, and the outlet 102 is arranged not less than two, so as to meet the demand of multiple vehicle charging at the same time.

[0047] Further, the power supply module 200 includes a power supply circuit 201 connected between the input port 101 and the output ports 102, each of the output ports 102 is connected in parallel to the power supply circuit 201, and the power supply module 200 further includes a grounding circuit 202 for electrical safety protection. The current is transmitted from the input port 101 to the output ports 102 through the power supply circuit 201, and the parallel connection of the output ports 102 to the power supply circuit 201 allows the output ports 102 to independently perform output work.

[0048] The current distributor 301 connected in the main circuit of the power supply circuit 201, and the parallel structure between the output ports 102 divides the power supply circuit 201 into a main circuit and a branch circuit, and the current distributor 301 installed in the main circuit can be connected to each output port 102 in the branch circuit, and can be used to deliver power to each branch circuit according to the rated value.

[0049] The working principle of the current distributor 301 is based on the current distribution theorem and Ohm's law, which realizes the distribution and control of current by distributing current to different resistors. Specifically, the current distributor 301 will distribute the input current to different circuits according to the resistance value in the connected circuit and the current distribution ratio. The current distributor 301 is divided into one-in-two-out, one-in-three-out, one-in-four-out and one-in-six-out according to the output channel. In this embodiment, in order to meet the charging of multiple vehicles, the output port 102 is provided with six output ports, and the current distributor 301 can adopt a one-in-six-out SOC-AA6-1 model, including one input channel connected to the main circuit and six output channels connected to the branch circuit.

[0050] Further, the power supply circuit 201 of each branch is connected to the current monitor 302 and the voltage monitor 303 for real-time monitoring of the power output state of the output port 102. The current monitor 302 and the voltage monitor 303 are devices for measuring and monitoring the current and voltage in the circuit, which can be a simple ammeter or voltmeter, or a sensor integrated in a more complex system. The power supply module 200 further comprises a current protector connected to each branch of the power supply circuit 201. The current protector is an electrical device for protecting the safety of the circuit and the device, which can monitor the current in the circuit, and cut off the power supply in time when overload, short circuit and other faults occur, so as to avoid damage to the device or the occurrence of fire and other dangerous situations. Each branch is connected to the current monitor 302, the voltage monitor 303 and the current protector, which facilitates independent protection of each output port 102. The existing current protector is divided into electromagnetic residual current protector, electronic residual current protector and delay type residual current protector. The embodiment adopts a delay type residual current protector, which is a residual current protector specially designed to reach a predetermined limit of inaction time for a certain residual operating current value, mainly used as a protection device for the main line or branch line, which can cooperate with the protection device of the terminal line to meet the requirement of selective protection, and is suitable for the process of automatic protection from the start of charging to the disconnection of the full charge of a single charging gun.

[0051] In summary, by setting the box body 100, the power supply module 200 and the adjustment module 300 to cooperate, adopting the integrated bus structure design and the multi-way distribution circuit system, the plug-in box can efficiently distribute electric energy and support intelligent power adjustment for each charging port.

[0052] Embodiment 2

[0053] Reference Figures 1-6 For the second embodiment of the utility model, unlike the previous embodiment, the embodiment provides a heat dissipation module 500, which solves the problem of high heat of the plug-in box when multiple output ports 102 are charging at the same time.

[0054] Specifically, the heat dissipation module 500 comprises a heat dissipation groove 501 arranged through the outer wall of the box body 100, and a heat dissipation air duct 502 arranged in the box body 100 and communicating with the heat dissipation groove 501, wherein the heat dissipation air duct 502 passes through the power supply circuit 201. The heat dissipation groove 501 has a heat dissipation function and is a hole, a strip or other shaped groove structure, and the heat dissipation air duct 502 is a continuous interval, so that air can flow in the heat dissipation air duct 502, and then the heat generated at the power supply circuit 201 is discharged out of the box body 100 through the heat dissipation groove 501.

[0055] Further, the heat dissipation air duct 502 passes through each branch of the power supply circuit 201, that is, the heat dissipation air duct 502 is connected with the electrical equipment on each branch of the power supply circuit 201, so that the heat dissipation efficiency is improved.

[0056] The heat dissipation groove 501 is provided with at least two positions, the area of the heat dissipation outlet is increased, and the heat dissipation groove 501 is located at the top and the side of the box body 100 respectively. The heat dissipation air duct 502 is connected with the heat dissipation groove 501 at the top and the side of the box body 100 respectively. Since hot air has the characteristics of small density and upward movement, at least one end of the heat dissipation air duct 502 is connected with the side of the box body 100, the heat dissipation groove 501 at the side has a height difference with the heat dissipation groove 501 at the top, the heat dissipation air duct 502 passes through each branch, the output end of the heat dissipation air duct 502 is connected with the heat dissipation groove 501 at the top of the box body 100, so that the air flows into the heat dissipation groove 501 at the side of the box body 100 naturally, and finally the heat is discharged through the heat dissipation groove 501 at the top of the box body 100. The air has a general flow direction (as shown by the middle white arrow), so that the hot air cannot circulate in the box body 100 and cannot be discharged in time. Figure 3

[0057] Preferably, the heat dissipation module 500 further comprises a fan arranged in the box body 100, and an air outlet of the fan is connected with the heat dissipation air duct 502. By arranging the fan or an equivalent device for accelerating air flow, the air flow rate in the heat dissipation air duct 502 is accelerated, so that the heat dissipation efficiency and the cooling speed are improved.

[0058] The remaining structure is the same as that of example 1.

[0059] In summary, by arranging the heat dissipation module 500 for cooperation, the heat generated by the electronic devices on the power supply circuit 201 during operation is discharged out of the box body 100 through the heat dissipation groove 501, so that the problem of large heat during high-load work of the plug-in box is solved.

[0060] Example 3

[0061] Reference Figures 1-9 The third embodiment of the utility model is different from the previous embodiment, and the embodiment provides a connecting assembly 400, so that the box body 100 can be quickly and stably docked with a matched connecting object on the side of the inlet 101 or the outlet 102. The box body 100 is provided with the connecting assembly 400 on the side of the interface, and the connecting assembly 400 comprises a plug-in part 401 and a blocking part 402. The inlet 101 and the outlet 102 are power interfaces, the plug-in part 401 and the blocking part 402 are entity structures arranged on the interfaces, and are used for ensuring the stable connection of the circuit at the power interface.

[0062] ​Specifically, the inlet 101 is a standard interface adapted to the dense bus duct 600, which conforms to the national standard GB 7251.6-2015. The national standard GB 7251.6-2015 “Low-voltage switchgear and controlgear assemblies Part 6: Busbar trunking systems” was published on May 15, 2015 and implemented on June 1, 2016. Most of the dense bus ducts 600 on the market implement this standard, improving the applicability of the plug-in box.

[0063] Further, the outlet 102 is a standard interface adapted to the electric vehicle charging gun, which conforms to the national standard GB / T 20234.2-2015 for alternating current or the national standard GB / T 20234.3-2023 for direct current. GB / T 20234.2-2015 “Electric vehicle conductive charging connection devices Part 2: AC charging interface”: This standard specifies the structural dimensions of the domestic AC charging interface / gun head. GB / T 20234.3-2023 “Electric vehicle conductive charging connection devices Part 3: DC charging interface”: This standard specifies the functional definition and structural dimensions of the electric vehicle conductive DC charging interface, which is applicable to vehicle interfaces for charging mode 4 and connection method C in accordance with GB / T XXXX.1, with a rated working value of a DC rated voltage not exceeding 750V and a DC rated current not exceeding 400A. The outlet 102 can be adapted to the above-mentioned standard for alternating current or direct current to be applicable to most charging guns.

[0064] The plug-in part 401 is arranged at the interface and connected or separated with the mating object of the interface along the plug-in direction. The blocking part 402 blocks the plug-in direction of the plug-in part 401 and is movable to deviate from the plug-in direction of the plug-in part 401. In the embodiment, the power inlet 101 and the outlet 102 of the box body 100 are provided with the plug-in part 401. Taking the power inlet 101 side of the box body 100 as an example, the box body 100 is provided with the plug-in part 401 at the power inlet 101 side, which is matched with the structure of the socket 601 of the dense bus duct 600. After the plug-in part 401 of the box body 100 is aligned with the position of the socket 601 of the dense bus duct 600, the power inlet 101 of the box body 100 is in contact with the socket 601 of the dense bus duct 600 to make the circuit in communication, and the connection is quickly achieved by the plug-in mode. At this time, the plug-in part 401 is moved to block the movement of the plug-in part 401 along the plug-in direction, so as to prevent the plug-in part 401 from being separated, keep the power inlet 101 of the box body 100 in continuous contact with the socket 601 of the dense bus duct 600, and stabilize the power supply. When it is needed to disconnect, the plug-in part 401 is moved to deviate from the plug-in direction, so that the blocking of the plug-in part 401 is removed, and the plug-in part 401 can be separated from the dense bus duct 600 along the plug-in direction, so that the power inlet 101 is separated from the socket 601.

[0065] In a specific embodiment, as shown in Figure 9 The plug-in part 401 can be provided with a groove matched with the protruding structure of the socket 601. When the groove is inserted into the protruding block along the plug-in direction, the circuit of the power inlet 101 and the socket 601 is in communication. The blocking part 402 is an elastic block (which can be integrally arranged on the plug-in part 401) arranged on one side of the groove and extending towards the outer wall of the protruding block. The blocking part 402 can be inserted into the protruding block of the socket 601 together with the plug-in part 401 by elastic deformation, and when the deformation is restored, the extrusion force of the blocking part 402 to the protruding block of the socket 601 is applied. The direction of the extrusion force of the blocking part 402 is shown by the black arrow in the figure, which increases the resistance to pulling out. When it is needed to separate, the deformation direction of the elastic block can be pressed to weaken or eliminate the extrusion force of the elastic block to the protruding block, so as to smoothly complete the separation. In another embodiment, the blocking part 402 can also be provided with other common clamping block and clamping groove matching structure, movable limiting block, or threaded cooperation (as shown in Figure 8 ) and related deformation structures.

[0066] The remaining structures are the same as those of embodiment 2.

[0067] In summary, by arranging the connecting assembly 400, the dense bus can be quickly connected to realize stable power access, and most of the devices used in the market can be matched.

[0068] Embodiment 4

[0069] Referring to Figure 7For the fourth embodiment of the utility model, unlike the previous embodiment, the embodiment provides a charging station, which comprises an automobile charging plug-in box and a dense bus duct 600, and solves the problems of limited number of interfaces of existing charging equipment and poor expansibility.

[0070] Specifically, the automobile charging plug-in box is provided with a plurality of dense bus ducts 600, and a plurality of sockets 601 adapted to the automobile charging plug-in box. A plurality of automobile charging plug-in boxes are respectively connected with a plurality of dense bus ducts 600 to further increase the expansion number of the output port 102 and meet the demand of simultaneous charging of more electric vehicles.

[0071] The remaining structure is the same as that of embodiment 3.

[0072] It should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model and are not limited. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the utility model, and they should be covered in the scope of the claims of the utility model.

Claims

1. An automobile charging docking box, characterized in that: Comprising, a box (100) comprising an inlet (101) and outlets (102) arranged in the direction of power transmission, the outlets (102) are not less than two; and, a power supply module (200) comprising a power supply circuit (201) connected between the inlet (101) and the outlets (102), each outlet (102) is connected in parallel to the power supply circuit (201).

2. The automobile charging docking station of claim 1, wherein: Further comprising an adjusting module (300) for distributing the output power, comprising, a current distributor (301) connected to the main circuit of the power supply circuit (201), for transmitting power to each branch circuit where the outlet (102) is located according to the rated value; and, a current monitor (302) or / and a voltage monitor (303) connected to each branch circuit of the power supply circuit (201), for monitoring the power output state of the outlet (102) in real time.

3. The car charging docking station of claim 1 or 2, wherein: The power supply module (200) further comprises a current protector connected to each branch circuit of the power supply circuit (201).

4. The automobile charging docking station of claim 1 or 2, wherein: Further comprising a heat dissipation module (500), comprising, a heat dissipation groove (501) arranged through the outer wall of the box (100); and, a heat dissipation air duct (502) arranged in the box (100) and communicating with the heat dissipation groove (501), the heat dissipation air duct (502) passes through the power supply circuit (201).

5. The automobile charging docking station of claim 4, wherein: The heat dissipation air duct (502) passes through each branch circuit of the power supply circuit (201).

6. The automobile charging docking station of claim 4, wherein: The heat dissipation groove (501) is provided at least twice, respectively at the top and side of the box (100); The heat dissipation air duct (502) respectively communicates with the two heat dissipation grooves (501) at the top and side of the box (100).

7. The vehicle charging docking station of claim 5 or 6, wherein: The heat dissipation module (500) further comprises a fan arranged in the box (100), and the outlet of the fan communicates with the heat dissipation air duct (502).

8. The automobile charging plug-in box of claim 1, 2, 5 or 6, characterized in that: the inlet (101) is a standard interface adapted to the dense bus duct (600), the dense bus duct (600) conforms to the national standard GB 7251.6-2015; or / and, the outlet (102) is a standard interface adapted to the electric vehicle charging gun, the electric vehicle charging gun conforms to the national standard GB / T 20234.2-2015 for alternating current, or conforms to the national standard GB / T 20234.3-2023 for direct current.

9. The automobile charging docking station of claim 8, wherein: The box (100) is provided with a connecting assembly (400) at the interface side, comprising, a plug-in part (401) arranged at the interface and connected or separated between the interface and the adapted object along the plug-in direction; and, a blocking part (402) blocking the plug-in direction of the plug-in part (401) and movable to deviate from the plug-in direction of the plug-in part (401).

10. A charging station using the automobile charging docking station of any one of claims 1, 2, 5, 6 or 9, characterized by: Comprising, a plurality of the automobile charging plug-in boxes; and, a dense bus duct (600) having a plurality of sockets (601) adapted to the automobile charging plug-in boxes.