Adjustable carrying support frame for photovoltaic flexible and light components

By using an adjustable support frame made of composite materials, the problem of damage to lightweight, flexible photovoltaic modules during transportation and installation is solved, achieving a lightweight and adjustable support effect suitable for modules of various sizes and protecting the modules from damage.

CN223521290UActive Publication Date: 2025-11-07LIANYUNGANG SHENZHOU NEW ENERGY
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Patent Information

Application Number
CN202422336823.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-11-07
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Existing lightweight and flexible photovoltaic modules are prone to deformation and damage during transportation and installation. Existing support frames are heavy, non-adjustable, and easily scratch the modules.

Method used

The adjustable support frame, made of composite materials, includes a long side support, a short side support, and a short side support. It is equipped with adjustable clamps and rubber handles. The support frame is detachable and can be assembled to accommodate components of different sizes. The clamps can secure the components.

Benefits of technology

The support frame is lightweight and adjustable, reducing the risk of damage during transportation, adapting to components of different sizes, facilitating installation and testing, and protecting components from damage.

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Abstract

The utility model discloses an adjustable carrying support frame for a photovoltaic flexible and light component, which comprises a support main body comprising a pair of support long edges and a pair of support short edges, the two ends of the pair of support long edges are aligned and are arranged in parallel at an interval, and the pair of support short edges are symmetrically erected on the pair of support long edges; the fixing assembly comprises a clamping assembly and a supporting assembly, the clamping assembly comprises a clamp body and a clamp control handle, the clamp body is movably arranged in the middles of the long edges of the pair of supports, and the clamp control handle is arranged at one end of the long edges of the supports and connected with the clamp body on the long edges of the supports through a clamp connecting line; the supporting assembly comprises at least two short-edge supports, and the two short-edge supports form a triangular supporting unit between a pair of support long edges. The weight of the supporting frame is reduced by adopting a composite material, and the adjustable supporting frame can be suitable for transportation of photovoltaic flexible assemblies of multiple sizes and can also be used for fixing light and flexible assemblies in a laboratory for vertical testing.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the carrying device technical field of photovoltaic module, especially to a kind of adjustable carrying support frame for photovoltaic flexible, light component. BACKGROUND

[0002] Light component, flexible component can be combined with building, carport, vehicle etc., not only beautiful, but also effectively utilize solar energy resources, provide clean, renewable electric power for human being.Because of the particularity of application scene, light component and flexible component have the remarkable characteristics of "light", "thin", "bendable" etc., are favored by market, installation quantity increases year by year.But in the process of light component and flexible component transportation, installation, worker hand is grabbed or placed on hardboard and is transported, because component is too soft, serious deformation in transportation, the position of grabbing is not standard etc., make internal battery suffer damage, appear battery piece hidden crack, fragmentation etc.Problems, light causes component efficiency to decline, affects power generation, seriously can cause fire.

[0003] The existing light component, flexible component carrying tool still has the following problems:

[0004] 1.Light component, flexible component in laboratory test IV and EL, existing support is semi-fixed type, cannot well fix light, flexible component, prone to component falling, damage component condition, and need to increase staff auxiliary fixation;

[0005] 2.When temporary support frame is formed using aluminum frame, first, aluminum frame is heavy, not conducive to carrying;Second, aluminum frame corner is prone to scratch component surface;Third, cannot be adjusted in size, cannot be applicable to different size components.

[0006] Therefore, it is urgent to seek method to solve the above-mentioned problems encountered in the process of existing light, flexible component carrying. CONTENT OF UTILITY MODEL

[0007] The technical problem to be solved by the present application is that existing light, flexible component is transported using hardboard or aluminum frame support frame, hardboard is heavy, easy to damage, inconvenient to carry, aluminum frame support frame is not adjustable, heavy, prone to scratch component.

[0008] To solve the above technical problems, the application provides an adjustable carrying support frame for a photovoltaic flexible and light component, which comprises a support body, a pair of support long sides and a pair of support short sides, the two ends of the pair of support long sides are aligned and arranged in parallel at intervals, and the pair of support short sides are symmetrically arranged on the pair of support long sides to form a frame body with a rectangular main body; a plurality of fixing holes are uniformly arranged on the support long sides and the support short sides; a fixing assembly, which comprises a clamping assembly and a supporting assembly, the clamping assembly comprises a clamping base and a clamping control handle, the clamping base is movably arranged at the middle part of the pair of support long sides, and the clamping control handle is arranged at one end of the support long side and connected to the clamping base through a clamping connecting line; the supporting assembly comprises at least two short side supports, one end of the two short side supports is crossed at the same point of one support long side, the other end of the two short side supports is spaced apart and detachably arranged on the other support long side, and the two short side supports form a triangular support unit between the pair of support long sides; wherein the clamping base is moved along the fixing holes on the support long side; the clamping connecting line is connected to a spring arranged in the clamping base, when the clamping control handle is pinched, the clamping connecting line is pulled tight, the spring is forced to compress, the clamping base is driven to open outward to facilitate the placement of the photovoltaic component, and when the clamping control handle is released, the spring drives the clamping base to automatically clamp the photovoltaic component.

[0009] According to the embodiment of the application, the two ends of the support long side are provided with rubber handles, and the length of the rubber handle is 100-150 mm.

[0010] According to the embodiment of the application, the clamping control handle is located beside the rubber handle at one end of the support long side, and the two clamping control handles are located on the same side of the support body.

[0011] According to the embodiment of the application, the clamping base is in a V shape, and a rubber pad is fixed on the inner side of the V-shaped clamping base and the component contact part.

[0012] According to the embodiment of the application, the fixing hole is a rectangular hole or a waist-shaped hole.

[0013] According to the embodiment of the application, the clamping base comprises a plurality of adjusting blocks that can slide left and right, and the adjusting blocks are arranged in the rectangular hole opening.

[0014] According to the embodiment of the application, the support short side, the support long side and the short side support all comprise a weather-resistant coating, a first polyurethane layer, a felt layer, a second polyurethane layer and a glass fiber layer arranged in sequence.

[0015] According to the embodiment of the application, the support short side, the support long side and the short side support are detachably connected through bolts and nuts.

[0016] According to the embodiment of the application, the cross section of the support short side and the support long side is L-shaped.

[0017] According to the embodiment of the present application, one end of the two short side supports is fixed to a position of a clamp body, and the other end of the two short side supports is symmetrically located on the two sides of another clamp body.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] 1. The support frame is made of a composite material including a weather-resistant coating, a first polyurethane layer, a felt layer, a second polyurethane layer, and a glass fiber layer, so that the support frame has good bending strength, corrosion resistance, excellent base strength, low density, and light weight, reaching 2g / cm 3 , which is 25% lighter than an aluminum material support frame, thereby reducing the weight of the support frame and facilitating transportation.

[0020] 2. The support frame is assembled by a support short side, a support long side, and a short side support, and can be assembled according to the size of a specific photovoltaic flexible assembly. The support short side, the support long side, and the short side support can be quickly disassembled and assembled, and after the nuts are disassembled, the long rod and the short rod can be bundled and placed, thereby facilitating transportation.

[0021] 3. The support frame body long side and the two side short sides are designed in an L shape, and the long side and the short side are fixed by bolts passing through the fixing holes. The fixing holes are convenient for adjusting the size of the support frame body assembly and are suitable for assemblies of different sizes. The short side support on the support frame body is designed in a flat shape and forms a triangular support unit with the support long side, which is used for supporting the assembly and preventing the support frame from deforming.

[0022] 4. The utility model discloses a design of an adjustable clamp body, which is provided with a rubber pad to more safely and stably fix the assembly. The clamp control handle is installed on the same side, thereby facilitating the operation of workers.

[0023] 5. The support frame long side is provided with rubber handles at both ends to prevent workers from slipping and falling the support frame during transportation, thereby preventing damage to the assembly.

[0024] 6. The design of the clamp and the frame of the utility model can make the assembly vertically placed, thereby facilitating the EL, IV, and other tests on the assembly. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present application, but not limit the present application.

[0026] Figure 1 FIG. 1 is a structural schematic view of an adjustable carrying support frame for a photovoltaic flexible and lightweight assembly according to the utility model.

[0027] Figure 2The utility model discloses an adjustable carrying support frame for photovoltaic flexible and light component's support body's structure schematic view of example.

[0028] Figure 3 The utility model discloses the cross section shape schematic view of example in the support short side and support long side.

[0029] Figure 4 The utility model discloses the carrying state schematic view of example of adjustable carrying support frame for photovoltaic flexible and light component.

[0030] The figure mark is explained as follows:

[0031] 10. support long side, 11. rubber handle, 12. clamp concrete, 20. support short side, 30. short side support, 121. clamp control handle, 122. clamp connecting line. Specific embodiments

[0032] To make the purpose, technical scheme and advantage of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0033] Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the usual meaning of the person skilled in the art to which the present application belongs. The "first", "second" and similar words used in the patent application description and claims of the present application do not represent any order, quantity or importance, but are used to distinguish different components. Similarly, "one" or "a" and similar words do not represent a quantity limit, but represent the existence of at least one.

[0034] As Figures 1 to 4 The utility model discloses an adjustable carrying support frame for photovoltaic flexible and light component's support body's structure schematic view of example, including support body and fixed assembly, relative to prior art defects such as prior art adopts hardboard or aluminum frame support frame to transport light, flexible component, hardboard is heavy, easy to damage, inconvenient to carry, aluminum frame support frame is not adjustable, heavy, easy to scratch component. The aluminum frame support frame is heavy, inconvenient to adjust the size, can not fix light, flexible component, the present application adopts the composite material to reduce the weight of the support frame, and the detachable support body can be suitable for multiple size components, and the designed convenient clamp can fix the component, the clamp handle is placed on one side, the installation personnel is convenient to take and place and transport the component to the installation point, and the light, flexible component can also be used in the laboratory, and fixed vertically for testing.

[0035] In this embodiment, the support body comprises a pair of support long sides 10 and a pair of support short sides 20, the two ends of the pair of support long sides 10 are aligned and arranged in parallel and spaced apart, and the pair of support short sides 20 are symmetrically erected on the pair of support long sides 10, forming a frame body with a rectangular main body; a plurality of fixing holes are uniformly arranged on the support long side 10 and the support short side 20.

[0036] Specifically, the two ends of the support long side 10 are provided with rubber handles 11, the length of the rubber handle 11 is 100-150mm, the rubber handle 11 is convenient for workers to hold and prevent slipping.

[0037] Specifically, a plurality of rectangular holes or waist-shaped holes are uniformly arranged on the support long side 10 and the support short side 20 as fixing holes, and the connection between the support long side 10 and the short side is fixed by using a bolt passing through the fixing hole, and a certain size adjustment can be realized in the rectangular hole or the waist-shaped hole, which is convenient for adjusting the size and suitable for photovoltaic flexible components of different sizes.

[0038] Specifically, the detachable connection between the support short side 20, the support long side 10 and the short side support 30 can be realized by the way of screwing and fixing through the fixing hole and the nut. The detachable connection between the support short side 20, the support long side 10 and the short side support 30 is realized by the bolt and the nut, and the support short side 20, the support long side 10 and the short side support 30 can be mass-produced in the factory, such as Figure 4 As shown, they can be tied together, which is convenient for carrying to the use site for assembly and use, convenient for carrying and convenient for installation.

[0039] Specifically, the cross section of the support short side 20 and the support long side 10 is L-shaped, as shown in Figure 2 、 Figure 3 As shown, the L-shaped design is adopted, the periphery of the support body is provided with a retaining edge, the photovoltaic flexible component can be embedded therein, the component is not bent, and the component is protected.

[0040] Specifically, the length of the support long side 10 is 2600-2800mm, the length of the support short side 20 is 1000-1400mm, and it is suitable for photovoltaic flexible components with a long side of 1700-2400mm and a short side of 700-1350mm.

[0041] In the embodiment, the fixing assembly comprises a clamping assembly and a supporting assembly. The clamping assembly comprises a clamping body 12 and a clamping control handle 121. The clamping body 12 is movably arranged at the middle of the long side 10 of the bracket. The clamping control handle 121 is arranged at one end of the long side 10 of the bracket and connected to the clamping body 12 through a clamping connecting line 122. The supporting assembly comprises at least two short side brackets 30. The two short side brackets 30 are crossed at the same point of the long side 10 of the bracket. The other ends of the two short side brackets 30 are spaced apart and detachably arranged on the other long side 10 of the bracket. The two short side brackets 30 form a triangular supporting unit between the two long sides 10 of the bracket.

[0042] Specifically, the short side bracket 30 adopts a flat design and is used for the supporting assembly. As shown in the figure, the two short side brackets 30 form a triangular supporting unit between the two long sides 10 of the bracket, so that the supporting frame does not deform. Preferably, the two short side brackets 30 are fixed at the position of the clamping body 12. The other ends of the two short side brackets 30 are symmetrically arranged on the two sides of the other clamping body 12. In actual use, the bracket body can be assembled according to the size of the photovoltaic assembly. When the bracket body is relatively large, the short side bracket 30 can be used to install multiple triangular supporting units on the bracket body to support the photovoltaic flexible assembly and prevent the supporting frame from deforming.

[0043] In the embodiment, the long side 10 of the bracket and the short side bracket 30 are detachably connected through bolts and nuts.

[0044] Specifically, the clamping body 12 comprises a clamping base. A plurality of adjusting blocks that can slide left and right are arranged on the clamping base. The adjusting blocks are arranged in the rectangular hole openings, so that the clamping body 12 can move along the fixing holes on the long side 10 of the bracket.

[0045] Specifically, the clamping connecting line 122 is connected to the spring arranged in the clamping body 12. When the clamping control handle 121 is pinched, the clamping connecting line 122 is pulled tight, so that the spring is compressed under stress and drives the clamping body 12 to open outward to facilitate the placement of the photovoltaic assembly. When the clamping control handle 121 is released, the spring drives the clamping body 12 to automatically clamp the photovoltaic assembly, so as to achieve the fixing effect.

[0046] Specifically, the clamping control handle 121 is located beside the rubber handle 11 at one end of the long side 10 of the bracket. The two clamping control handles 121 are located on the same side of the bracket body.

[0047] Specifically, the clamping body 12 can be in a V shape. Rubber pads are fixed on the inner side of the V-shaped clamping body 12 and the part in contact with the assembly. Rubber pads are fixed on the clamping body 12, which is used for the part of the clamping body 12 in contact with the photovoltaic assembly, so as not to scratch the photovoltaic assembly. The specific shape of the clamping body 12 is not limited in the application.

[0048] Specifically, the support short side 20, the support long side 10 and the short side support 30 all comprise weather-resistant coating, first polyurethane layer, felt layer, second polyurethane layer and glass fiber layer arranged in sequence. The composite material is selected as the base material, which is light in weight, reliable, not easy to bend and wear, anti-aging and not easy to scratch the components.

[0049] In the embodiment, the adjustable carrying support frame for the photovoltaic flexible and light component can be used for transporting the light component or the flexible component: the light component or the flexible component is transported to a project site, the component size is determined, the support frame is placed on the ground after the component is unpacked, the size is adjusted and fixed, the worker is on one side of the clamp handle, the clamp is loosened by pinching the handle, the photovoltaic component is placed on the support frame, the component is clamped by loosening the handle, and the two workers respectively hold the rubber handle 11 to lift the support frame and the component and transport them to the installation point.

[0050] In the embodiment, the adjustable carrying support frame for the photovoltaic flexible and light component can be used for carrying out IV, EL testing or other testing on the light component, the flexible component or the frameless component in the laboratory: the component size is determined first, the support frame is placed on the ground, the size of the support frame is adjusted and fixed, the experimenter is on one side of the clamp handle, the clamp is loosened by pinching the handle, the photovoltaic component is placed on the support frame with the front face upward, the clamp is adjusted so that the clamp does not block the battery piece, the two workers respectively hold the rubber handle 11 of the support frame to lift it, and the support frame is fixed on the test table as required and can be placed vertically.

[0051] In summary, the technical scheme of the application has the following beneficial effects:

[0052] 1. The support frame is made of a composite material including weather-resistant coating, first polyurethane layer, felt layer, second polyurethane layer and glass fiber layer, so that the support frame has good bending strength, corrosion resistance, excellent base strength, low density and light weight, reaches 2g / cm 3 , is 25% lighter than the support frame made of aluminum material, and is convenient to carry.

[0053] 2. The support frame is assembled by a support short side, a support long side and a short side support, and can be assembled according to the size of the specific photovoltaic flexible component. The support short side, the support long side and the short side support can be quickly disassembled and assembled, the long rod and the short rod can be bundled and placed after the nuts are disassembled, and transportation is facilitated.

[0054] 3. The utility model discares the long side and both sides short side of support main part adopt L type design, and there is rectangular hole on the side, and the long short side uses bolt to pass through the hole to fix, and the rectangular hole is convenient for adjusting the size of support main body assembly, is suitable for different size assembly, the short side support on support main body adopts flat design, and forms the support unit of triangle with support long side, is used for supporting assembly, makes the support frame not deformation.

[0055] 4. The utility model discloses adjustable clamp concrete, and with rubber pad, can more safely and stably fixed assembly, and clamp control handle is installed on the same side, and convenient for worker operation.

[0056] 5. The utility model discloses the rubber handle of support long side both ends is equipped with, prevents the worker from transporting and slides down support, causes the assembly damage.

[0057] 6. The utility model discloses the clamp and frame design can make assembly vertical placement, and convenient for the EL of assembly, IV etc. Test.

[0058] The above is only the exemplary implementation of the present application, and is not used to limit the protection scope of the present application, and the protection scope of the present application is determined by the appended claims.

Claims

1. An adjustable handling support frame for photovoltaic flexible, lightweight modules, characterized by, The utility model relates to a photovoltaic module fixing support, comprising: a support body including a pair of support long sides and a pair of support short sides which are detachably assembled, the pair of support long sides are aligned and parallelly spaced apart at both ends, and the pair of support short sides are symmetrically arranged on the pair of support long sides to form a frame body with a rectangular main body; a plurality of fixing holes are uniformly arranged on the support long sides and the support short sides; a fixing assembly including a clamping assembly and a supporting assembly, the clamping assembly includes clamping bodies and a clamping control handle, the clamping bodies are movably arranged at the middle portions of the pair of support long sides, respectively, the clamping control handle is arranged at one end of the support long side and connected to the clamping bodies on the support long side through a clamping connecting line; the supporting assembly includes at least two short side supports, one end of the two short side supports is crossed at the same point of one support long side, the other end of the two short side supports is spaced apart and detachably mounted on the other support long side, and the two short side supports form a triangular supporting unit between the pair of support long sides; wherein, the clamping bodies are moved along the fixing holes on the support long sides; the clamping connecting line is connected to a spring arranged in the clamping body, when the clamping control handle is pinched, the clamping connecting line is pulled tight, the spring is forced to compress, the clamping bodies are driven to open outward to facilitate the placement of the photovoltaic module; when the clamping control handle is released, the spring drives the clamping bodies to automatically clamp the photovoltaic module.

2. An adjustable handling support frame for photovoltaic flexible, lightweight modules according to claim 1, characterized in that, Both ends of the support long side are provided with rubber handles, and the length of the rubber handle is 100-150 mm.

3. An adjustable handling support frame for a photovoltaic flexible, lightweight assembly according to claim 2, characterized in that, The clamping control handle is located beside the rubber handle at one end of the support long side, and the two clamping control handles are located on the same side of the support body.

4. An adjustable handling support frame for photovoltaic flexible, lightweight modules according to claim 1, characterized in that, The clamping body is in the shape of a V, and a rubber pad is fixed on the inner side of the V-shaped clamping body which contacts the module.

5. An adjustable handling support frame for photovoltaic flexible, lightweight modules according to claim 1, characterized in that, The fixing hole is a rectangular hole or a waist-shaped hole.

6. An adjustable handling support frame for a photovoltaic flexible, lightweight assembly according to claim 5, characterized in that, The clamping body includes a clamping base, a plurality of adjusting blocks which can slide left and right are arranged on the clamping base, and the adjusting blocks are arranged in the rectangular hole opening.

7. An adjustable handling support frame for photovoltaic flexible, lightweight modules according to claim 1, characterized in that, The support short side, the support long side and the short side support all include a weather-resistant coating, a first polyurethane layer, a felt layer, a second polyurethane layer and a glass fiber layer which are sequentially arranged.

8. An adjustable handling support frame for photovoltaic flexible, lightweight modules according to claim 1, characterized in that, The support short side, the support long side and the short side support are detachably connected through bolts and nuts.

9. An adjustable handling support frame for photovoltaic flexible, lightweight modules according to claim 1, characterized in that, The cross section of the support short side and the support long side is L-shaped.

10. An adjustable handling support frame for photovoltaic flexible, lightweight modules according to claim 1, characterized in that, One end of the two short side supports is fixedly crossed at the position of one clamping body, and the other end of the two short side supports is symmetrically located on both sides of the other clamping body.