Material belt carrier

Abstract

The utility model discloses a material belt carrier which comprises a material belt main body and a carrier body, the carrier body is provided with a plurality of reinforcing ribs extending along the length direction of the carrier body, the reinforcing ribs are arranged at intervals, the carrier body is further provided with a buffering cushion, and the buffering cushion is arranged on the edge of the surface of one side, facing processing equipment, of the carrier body. The multiple reinforcing ribs are arranged in the extending direction of the carrier and continuously extend in the length direction of the carrier, so that it is ensured that the strength requirement is met, the weight is reduced to the maximum extent, stress concentration is avoided, and therefore the overall rigidity and bearing capacity of the carrier are effectively improved. In addition, the edge of the carrier is further provided with the buffering cushion, when the material belt is subjected to impact force in the machining process, the buffering cushion can firstly absorb energy, the direct effect of the impact force on the material belt carrier and the reinforcing ribs is reduced, and therefore the deformation risk caused by instant impact is reduced, and the non-deformability of the carrier is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of material processing, especially a material belt carrier. BACKGROUND

[0002] In the current material processing production process, for the material with the thickness of only 1.0mm, according to the conventional design idea, in order to guarantee the strength of the carrier in the production process, the carrier width is usually designed to 15~20mm. However, such design will lead to relatively low material utilization, causing a certain degree of resource waste and cost increase. In order to improve the material utilization as much as possible, the carrier width needs to be reduced to 10mm in actual design. But this change causes a new problem, that is, due to the narrowing of the carrier width, its strength decreases obviously, and the carrier is prone to deformation in the production process due to the inability to withstand various stresses, which seriously affects the quality and production efficiency of the product, and even may lead to production interruption, increasing the production cost and the scrap rate. SUMMARY

[0003] The utility model aims at at least one of the problems in the related art. To this end, one of the purposes of the utility model is to provide a material belt carrier for improving the strength and stability of the carrier without reducing the material utilization.

[0004] A material belt carrier, comprising a material belt body and a carrier, the carrier is provided with a plurality of reinforcing ribs extending along the length direction of the carrier, the reinforcing ribs are arranged at intervals, and the carrier is further provided with a buffer pad, and the buffer pad is arranged on the edge of the side surface of the carrier facing the processing equipment.

[0005] Further, the cross-sectional shape of the reinforcing rib is arc-shaped.

[0006] Further, the radius of the reinforcing rib ranges from 2mm to 5mm.

[0007] Further, the distance between the two adjacent reinforcing ribs ranges from 3mm to 10mm.

[0008] Further, the material of the reinforcing rib is the same as that of the carrier.

[0009] Further, the reinforcing rib and the carrier are integrally formed by stamping.

[0010] Further, the material of the buffer pad is rubber, silicone or polyurethane.

[0011] Further, the number of the buffer pads is multiple, and the buffer pads are symmetrically arranged on both sides of the extension direction of the carrier.

[0012] Further, the surface of the carrier is coated with a damping material coating.

[0013] The above technical solution provided by the embodiments of the present application has the following advantages compared with the prior art:

[0014] The present application provides a plurality of reinforcing ribs in the extension direction of the carrier, which continuously extend along the length direction of the carrier to ensure that the strength requirement is met while the weight is minimized and stress concentration is avoided, thereby effectively improving the overall rigidity and carrying capacity of the carrier. Moreover, a buffer pad is arranged at the edge of the carrier, which can first absorb energy when the material belt is impacted during processing, reducing the direct effect of the impact force on the material belt carrier and reinforcing ribs, thereby reducing the risk of deformation caused by instantaneous impact and further improving the anti-deformation capability of the carrier. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present application and serve to explain the principles of the present application together with the specification.

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, for those skilled in the art, other drawings can also be obtained based on these drawings without creative labor.

[0017] In the drawings:

[0018] Figure 1 Fig. 1 is a structural schematic view of a material belt carrier according to an embodiment of the present application;

[0019] Figure 2 Fig. 2 is a front view of the material belt carrier according to an embodiment of the present application;

[0020] Figure 3 Fig. 3 is a side view of the material belt carrier according to an embodiment of the present application.

[0021] Reference signs:

[0022] 1. A material belt carrier; 10, carrier; 30, reinforcing rib; 50, buffer pad. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only one of the embodiments of the present application, not all the embodiments.

[0024] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0025] As shown in Figure 1 - Figure 3 The present application provides a kind of material belt carrier 1, carrier 10 is provided with multiple reinforcing ribs 30 extending along the length direction of carrier 10, multiple reinforcing ribs 30 are arranged at intervals, carrier 10 is also provided with buffer pad 50, buffer pad 50 is arranged at the edge of the side surface of the side of carrier 10 towards processing equipment.

[0026] Multiple reinforcing ribs 30 are added in the extension direction of carrier 10 or specific weak parts.Reinforcing rib 30 continuously extends along the length direction of carrier 10, its cross-sectional shape is scientifically optimized according to the stress distribution of carrier 10 and the mechanical properties of the material used, for example, trapezoidal, arc or rectangular shape, to ensure that the strength requirement is met while minimizing weight and avoiding stress concentration.

[0027] The connection mode between reinforcing rib 30 and carrier 10 is crucial, which can be tightly attached to carrier 10 through advanced stamping process to form a firm integrated structure; Or use high-precision extrusion molding technology to ensure uniform distribution and good bonding strength of reinforcing rib 30 on carrier 10; In some specific materials and process conditions, welding process can also be used to firmly connect reinforcing rib 30 to the surface of carrier 10, to ensure that they can efficiently cooperate with stress and jointly resist various complex stresses generated in the production process, including tensile stress, bending stress and shear stress, etc.

[0028] Through this unique reinforcing rib 30 design, it can cleverly guide the material to produce moderate plastic deformation during processing, so that the high strength characteristics of reinforcing rib 30 can be fully transmitted and diffused to the entire carrier 10 structure, thereby effectively improving the overall rigidity and carrying capacity of carrier 10. Through actual testing and verification, under the condition of maintaining 10mm carrier 10 width to ensure high material utilization, the material belt carrier 1 structure of the present application can stably withstand various stresses in the production process, completely avoiding the occurrence of carrier 10 deformation problem, significantly improving the quality consistency and production efficiency of the product.

[0029] Moreover, with the provision of the buffer pad 50, the buffer pad 50 can be made of elastic materials such as rubber, silicone, or polyurethane, with a certain thickness and elastic modulus. When the material belt is subjected to impact force during processing, the buffer pad 50 can first absorb energy, reducing the direct effect of impact force on the material belt carrier 1 and the reinforcing rib 30, thereby reducing the risk of deformation caused by instantaneous impact. At the same time, the presence of the buffer pad 50 can also compensate for the possible gap between the material belt carrier 1 and the processing equipment to some extent, improving processing precision and stability.

[0030] Further, the cross-sectional shape of the reinforcing rib 30 is arc-shaped.

[0031] Specifically, the arc-shaped reinforcing rib 30 can provide a more gentle stress distribution curve, especially suitable for situations where the material belt is subjected to complex bending stress during processing. The arc-shaped design allows the reinforcing rib 30 to better conform to deformation when the material belt is bent, while maintaining support for the carrier 10.

[0032] Alternatively, the cross-sectional shape of the reinforcing rib 30 can also be rectangular. The rectangular reinforcing rib 30 has a large lateral support area, suitable for situations where strong support force is needed in the direction perpendicular to the material belt. For example, when the material belt mainly bears vertical pressure or tension during processing, the rectangular reinforcing rib 30 can effectively disperse stress and prevent the carrier 10 from deforming.

[0033] Alternatively, the cross-sectional shape of the reinforcing rib 30 can also be trapezoidal. The trapezoidal reinforcing rib 30 has the advantage of reducing material usage while maintaining a certain support strength, and has good stress transition performance. The inclined edge of the trapezoid can make the stress more evenly distributed to the material belt carrier 1, avoiding stress concentration at the connection between the reinforcing rib 30 and the carrier 10.

[0034] Further, the radius of the reinforcing rib 30 ranges from 2mm to 5mm.

[0035] Specifically, this design ensures that the reinforcing rib 30 can provide sufficient flexibility and strength to adapt to different processing needs when the material belt is bent. The reinforcing rib 30 with a radius in this range can effectively reduce stress concentration while maintaining the stability and durability of the material belt. In addition, by precisely controlling the radius size, the performance of the material belt during processing can be further optimized to ensure that it remains in the best state under various working conditions.

[0036] Further, the spacing between two adjacent reinforcing ribs 30 ranges from 3mm to 10mm.

[0037] Specifically, such a spacing design allows the tape to have enough space to adapt to different degrees of bending during processing while maintaining the integrity of the structure. Too small spacing can cause unnecessary stress concentration when the tape is bent, while too large spacing can weaken the support of the reinforcing rib 30 to the tape. By optimizing the spacing, it can be ensured that the reinforcing rib 30 can provide uniform support when the tape is subjected to pressure or tension, thereby prolonging the service life of the tape and improving processing efficiency.

[0038] Further, the material of the reinforcing rib 30 is the same as that of the carrier 10.

[0039] Specifically, for a metal tape carrier 1, a metal material of the same material as the carrier 10 can be selected to make the reinforcing rib 30, and its strength can be improved by appropriate heat treatment process, such as aluminum alloy tape can use the reinforcing rib 30 of aluminum alloy after aging treatment; for a plastic tape carrier 1, high-strength engineering plastics such as glass fiber reinforced nylon can be selected as the material of the reinforcing rib 30 to improve its rigidity and anti-deformation ability.

[0040] In addition, the surface treatment of the reinforcing rib 30 is also crucial. For metal reinforcing rib 30, surface treatment can include plating, coating or anodizing process, etc. to enhance its corrosion resistance and wear resistance. For plastic reinforcing rib 30, the surface can be hardened or coated with wear-resistant coating to improve its performance in harsh environments. Through these treatments, the reinforcing rib 30 not only works better with the tape carrier 1, but also protects the tape carrier 1 to some extent, prolonging the service life of the whole.

[0041] Further, the reinforcing rib 30 and the carrier 10 are integrally stamped.

[0042] Specifically, the reinforcing rib 30 is directly stamped on the tape carrier 1 by a stamping die, so that the reinforcing rib 30 and the carrier 10 form an integral whole, which has the advantages of high connection strength and fast production efficiency, and can ensure the seamless connection between the reinforcing rib 30 and the carrier 10, effectively transferring stress. In addition, the integrally formed reinforcing rib 30 and carrier 10 structure can also reduce the use of materials and reduce production costs. In design, such a structure can realize more delicate and complex reinforcing rib 30 layout, thereby improving the stability and carrying capacity of the overall structure without increasing additional weight.

[0043] Optionally, the reinforcing rib 30 and the carrier 10 can also be a welded connection. In some cases, when the reinforcing rib 30 cannot be achieved by stamping integral, or the need for the existing material belt carrier 1 to add reinforcing rib 30 later, the welded connection can be used. For example, for some complex shape or extremely high strength material belt carrier 1, using laser welding or resistance welding to weld the pre-processed reinforcing rib 30 to the carrier 10 can ensure the firmness and stability of the connection, but attention should be paid to control the welding process parameters to avoid heat damage or deformation of the material belt carrier 1.

[0044] Optionally, the reinforcing rib 30 and the carrier 10 can also be a welded connection. In some cases, when the reinforcing rib 30 cannot be achieved by stamping integral, or the need for the existing material belt carrier 1 to add reinforcing rib 30 later, the welded connection can be used. For example, for some complex shape or extremely high strength material belt carrier 1, using laser welding or resistance welding to weld the pre-processed reinforcing rib 30 to the carrier 10 can ensure the firmness and stability of the connection, but attention should be paid to control the welding process parameters to avoid heat damage or deformation of the material belt carrier 1.

[0045] Further, the material of the cushion 50 is rubber, silicone or polyurethane.

[0046] These cushions 50 can be made of elastic materials such as rubber, silicone or polyurethane, with certain thickness and elastic modulus. When the material belt is impacted during processing, the cushion 50 can first absorb energy, reducing the direct effect of impact force on the material belt carrier 1 and the reinforcing rib 30, thereby reducing the risk of deformation caused by instantaneous impact. At the same time, the existence of the cushion 50 can also compensate for the possible gap between the material belt carrier 1 and the processing equipment to some extent, improving the processing precision and stability. For example, in precision stamping processing, the cushion 50 can effectively reduce the impact force generated when the punch contacts the material belt, protecting the reinforcing rib 30 and the material belt carrier 1 from damage, and ensuring that the material belt maintains good shape and dimensional accuracy during continuous stamping.

[0047] Further, the number of the cushion 50 is multiple, and the multiple cushions 50 are symmetrically arranged on both sides of the extension direction of the carrier 10.

[0048] This layout can ensure that when the material belt carrier 1 is impacted, the cushion 50 can evenly disperse the pressure, thereby more effectively protecting the material belt carrier 1. The size and shape of each cushion 50 can be customized according to the actual application requirements to adapt to material belt carriers 1 of different sizes and shapes. In addition, the installation position of the cushion 50 can also be adjusted according to the use environment and processing technology of the material belt carrier 1 to achieve the best buffering effect. In some cases, the cushion 50 can also be designed to be replaceable, so that it can be quickly replaced when the cushion 50 is worn or damaged, ensuring production efficiency and processing quality.

[0049] Further, the surface of the strip carrier 10 is coated with a damping material coating.

[0050] Specifically, a damping material coating, such as a high polymer damping coating or a viscoelastic damping material, is coated on the surface of the strip carrier 1. The coating can convert the vibration energy generated during the machining of the strip into heat energy and dissipate it, thereby effectively suppressing the vibration amplitude of the strip. In combination with the stiffeners 30, the damping coating can reduce the fatigue damage of the stiffeners 30 and the deformation of the strip carrier 1 caused by vibration. In some high-speed cutting or grinding machining, the strip will vibrate due to the friction and fluctuation of the cutting force between the tool and the workpiece. At this time, the damping coating can play an important role in maintaining the stability of the strip, improving the surface quality of the machining, and protecting the integrity of the structure of the stiffeners 30.

[0051] It can be understood that the above embodiments only express the preferred embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the patent of the present application; It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, the above technical features can be freely combined, and some deformations and improvements can be made, which belong to the protection scope of the present application; Therefore, any equivalent transformation and modification within the scope of the claims of the present application shall belong to the scope of the claims of the present application.

Claims

1. A tape carrier including a tape body and a carrier, characterized by, The carrier is provided with a plurality of reinforcing ribs extending along the length direction of the carrier, the reinforcing ribs are arranged at intervals, and the carrier is further provided with a buffer pad arranged at the edge of the side surface of the carrier facing the processing equipment.

2. A tape carrier as claimed in claim 1, wherein, The cross-sectional shape of the reinforcing rib is arc-shaped.

3. A tape carrier as claimed in claim 2, wherein, The radius of the reinforcing rib ranges from 2 mm to 5 mm.

4. A tape carrier as claimed in claim 1, wherein, The distance between two adjacent reinforcing ribs ranges from 3 mm to 10 mm.

5. A tape carrier as claimed in claim 1, wherein, The reinforcing rib and the carrier are made of the same material.

6. A tape carrier according to claim 1, wherein, The reinforcing rib and the carrier are integrally formed by stamping.

7. A tape carrier according to claim 1, wherein The buffer pad is made of rubber, silicone or polyurethane.

8. A tape carrier according to claim 1, wherein, The buffer pad is arranged on both sides of the carrier in a symmetrical manner.

9. A tape carrier according to claim 1, wherein, The surface of the carrier is coated with a damping material coating.

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