Water-saving device for polyester fabric printing
By designing a water-saving device for polyester fabric printing, the wastewater from polyester fabric printing was recycled and the addition of an automatic quantitative treatment agent was achieved. This solved the problem of low efficiency in manually adding treatment agents and improved the automation level and purification efficiency of the device.
Patent Information
- Application Number
- CN202422271172.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-09-18
AI Technical Summary
Existing polyester fabric printing equipment requires manual addition of the treatment agent, making it difficult to achieve automatic quantitative control, which increases the workload of workers and reduces efficiency.
A water-saving device for printing on polyester fabrics was designed, comprising a water-saving mechanism for automatically adding a quantitative treatment agent and a moving mechanism. The device utilizes an electric push rod and a stirring rod to achieve automatic quantitative addition and mixing of the treatment agent. The device's stability and convenience are improved by combining a moving pulley and a vacuum suction cup.
It enables the recycling of wastewater from polyester fabric printing, automatically adds treatment agents in quantitative amounts, reduces the workload of workers, improves the automation level and purification efficiency of the equipment, and enhances the stability and safety of the equipment.
Smart Images

Figure CN223522302U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to face fabric printing technical field, concretely is a kind of water-saving device of terylene fabric printing. BACKGROUND
[0002] With the continuous progress of people's life, people's requirements for clothes and other fabrics are continuously improved. In order to better interpret the style and characteristics of clothes, and better express the performance effect presented by the color and modeling of clothes, it is necessary to carry out printing processing on the fabric.
[0003] Printing is a process of printing a flower pattern with a certain dyeing fastness on a textile fabric using dyes or pigments. Printing requires the use of a printing machine. The existing printing machine generates a large amount of wastewater during operation. If the wastewater is directly discharged, it will cause serious environmental pollution and waste of water resources.
[0004] In order to overcome the above-mentioned defects, the prior art 1 (Chinese patent with publication number CN216997958U and application date of 2021-12-24) provides a printing wastewater recycling treatment equipment. By providing a fixed gear, a rotating gear and a gear ring, the stirring frame B and the second stirring shaft are simultaneously rotated in opposite directions, the stirring plate A and the stirring plate B are simultaneously rotated in opposite directions, the wastewater and the flocculating agent are effectively stirred, the wastewater and the flocculating agent are fully mixed, and the pollutants inside the wastewater are effectively condensed. By providing a threaded cylinder and a threaded rod, the threaded rod drives the scraper to move forward and backward, and the pollutants are scraped off.
[0005] The existing patent 2 (Chinese patent with publication number CN220520183U and application date of 2023-08-04) provides a printing wastewater integrated filtering device. When the treatment agent is put into the wastewater treatment box, the driving motor drives the stirring frame and the connecting rod to start rotating, the two stirring frames drive the connecting rod to start rotating, the stirring plate arranged around the surface of the connecting rod starts rotating in the wastewater treatment box, the treatment agent and the printing wastewater are stirred, the treatment agent and the printing wastewater are fully mixed together, chemical reaction is carried out, the reaction speed of the treatment agent and the printing wastewater is improved, and the reaction time of the treatment agent and the printing wastewater is shortened.
[0006] The prior art 1 and the prior art 2 can treat the printing wastewater, so that the printing wastewater can be reused. However, during use, the treatment agent needs to be manually added, the device cannot automatically add the treatment agent in a quantitative manner, and the workload and efficiency of workers are increased. UTILITY MODEL CONTENT
[0007] The utility model discloses a purpose lies in providing a kind of water-saving device of polyester fabric printing, to solve the problem of manual addition of treating agent required by device in the above background art, treating agent is difficult to be added automatically.
[0008] To achieve the above object, the utility model provides following technical scheme: a kind of water-saving device of polyester fabric printing, including workbench, the middle part of the top of workbench is equipped with cleaning port, workbench top is equipped with working frame, the top of the cavity in working frame is equipped with pressing frame, and the both ends of the bottom of pressing frame are equipped with pressing roll, the bottom of workbench is equipped with cleaning box, and two pressing rolls are located in cleaning box;
[0009] The both sides of the workbench are provided with water-saving mechanism that can automatically add treating agent quantitatively, the water-saving mechanism includes left mounting seat, the left mounting seat is installed on one side of the workbench, the other side of the workbench is provided with right mounting seat, the both ends of one side of the right mounting seat are respectively provided with first blanking box and second blanking box, and the side of the left mounting seat is provided with filter box body.
[0010] The bottom of the workbench is provided with a moving mechanism for facilitating the movement of the management device, the moving mechanism includes a support foot, and the two support feet are respectively installed at the both ends of the bottom of the workbench.
[0011] Further, a stirring rod is installed between the top and the bottom of the cavity in the filter box body, a power motor is installed on the top of the filter box body, the output end of the power motor is connected with the stirring rod, the bottom of the stirring rod penetrates through the bottom of the cavity in the filter box body, an electric push rod is installed on the bottom of the stirring rod, a driving gear disc is installed on the bottom of the electric push rod, and a long mounting rod and a short mounting rod are respectively installed at the both ends of the bottom of the filter box body.
[0012] Further, an auxiliary gear disc is installed on the bottom of the long mounting rod and the short mounting rod, a first power shaft is installed on the bottom of the auxiliary gear disc of the long mounting rod, a second power shaft is installed on the bottom of the auxiliary gear disc of the short mounting rod, a first moving screw and a second moving screw are respectively installed between the top and the bottom of the cavity in the first blanking box and the second blanking box.
[0013] Further, a pushing plate is placed on the bottom of the cavity in the first blanking box and the second blanking box, a moving screw hole is formed in the middle of the top of each pushing plate, the first moving screw and the second moving screw are respectively sleeved in the moving screw hole, a first power shaft is installed on the bottom of the first moving screw, a second power shaft is installed on the bottom of the second moving screw, a first belt is sleeved between the two first power shafts, a second belt is sleeved between the two second power shafts, the top of the first blanking box and the second blanking box is connected with one end of a conveying pipe, and the other end of each conveying pipe is connected with the both ends of the top of the filter box body.
[0014] Further, the top and bottom between the two support foot bases are provided with connecting rods, the upper part of the connecting rods is provided with auxiliary sliding blocks, the lower part between the two ends of the two support foot bases is provided with assembly horizontal rods, the top of the two assembly horizontal rods is provided with assembly vertical rods, the top of the assembly vertical rods is rotatably connected to the two ends of the bottom of the assembly horizontal rods, and the two assembly horizontal rods are arranged above the two ends of the two support foot bases.
[0015] Further, the side of the two assembly horizontal rods is provided with side supporting plates, the bottom of the side supporting plates is provided with vacuum suction cups, the bottom of the two ends of the two support foot bases is provided with moving pulleys, the two assembly horizontal rods are provided with linkage plates, and the top of the linkage plates and the bottom of the cleaning box are provided with adjusting push rods.
[0016] Further, the side cavity of the filter box body is provided with a filter plate, the side of the filter box body is provided with an auxiliary cover body, the side of the auxiliary cover body is provided with a water pump, one end of the water pump is provided with a communication pipe between the lower part of the side of the cleaning box, one end of the bottom of the filter box body is provided with a drainage pump, the bottom of the drainage pump is provided with a connecting water pipe between the lower part of the other side of the cleaning box, the two ends of the filter box body are provided with assembly frame bodies, the two ends of the cavities of the two assembly frame bodies are provided with displacement screws, one end of the outer side of the two displacement screws is provided with a displacement sliding block, the top of the two displacement sliding blocks is provided with an upper L connector, the upper end of the side of the upper L connector is connected to the upper part of the two ends of the auxiliary cover body, the bottom of the two displacement sliding blocks is provided with a lower L connector, and the lower end of the side of the lower L connector is connected to the lower part of the two ends of the auxiliary cover body.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] 1. The water used for cleaning the polyester fabric can be recycled by the water-saving device, the utilization rate of water resources is improved, the water-saving device can automatically add a treatment agent to treat the water of the polyester fabric in a quantitative manner, the workload of workers is greatly reduced, and the automation degree of the device is improved.
[0019] 2. The electric push rod drives the driving gear to select and engage with the auxiliary gear of the first and second discharge boxes, so as to select and control the entry of different treatment agents, the cooperation of different treatment agents improves the purification degree of the water of the polyester fabric, and the cooperation of the electric push rod and other parts improves the convenience of the device.
[0020] 3. The moving mechanism can be used to control the position of the device, facilitate the movement and management of the device by the user, improve the stability and anti-toppling performance of the device during work, and greatly enhance the safety of the device during use.
[0021] 4. The cooperation of parts such as mobile pulley makes the device easy to move and manage, and the cooperation of side support plate and vacuum chuck ensures the stability and anti-toppling performance of the device.
[0022] 5. The cooperation of parts such as displacement slider makes the auxiliary cover body movable to open the filter plate, which facilitates the cleaning of the filter plate and avoids the blockage of the filter plate by a large amount of waste, thereby affecting the filtration of the printing water. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a whole three-dimensional structure schematic view of the utility model;
[0024] Figure 2 It is a workbench three-dimensional structure schematic view of the utility model;
[0025] Figure 3 It is a push plate three-dimensional structure schematic view of the utility model;
[0026] Figure 4 It is a filter box three-dimensional structure schematic view of the utility model;
[0027] Figure 5 It is a driving gear disc three-dimensional structure schematic view of the utility model;
[0028] Figure 6 It is a support foot stand three-dimensional structure schematic view of the utility model;
[0029] Figure 7 It is an auxiliary cover body three-dimensional structure schematic view of the utility model;
[0030] Figure 8 It is an upper L connector three-dimensional structure schematic view of the utility model.
[0031] In the diagram: 1. Workbench; 2. Cleaning port; 3. Working frame; 4. Pressing frame; 5. Pressing roller; 6. Left mounting base; 7. Right mounting base; 8. First feeding box; 9. Second feeding box; 10. Filter box; 11. Support feet; 12. Stirring rod; 13. Power motor; 14. Electric push rod; 15. Drive gear plate; 16. Long mounting rod; 17. Short mounting rod; 18. Auxiliary gear plate; 19. First power shaft; 20. Second power shaft; 21. First moving screw; 22. Second moving screw; 23. Push plate; 24. Moving screw port; 25. 26. First belt; 27. Second belt; 28. Conveying pipe; 29. Connecting rod; 30. Auxiliary slider; 31. Assemble crossbar; 32. Assemble vertical bar; 33. Install crossbar; 34. Side support plate; 35. Vacuum suction cup; 36. Moving pulley; 37. Linkage plate; 38. Adjusting push rod; 39. Filter plate; 40. Auxiliary cover; 41. Water pump; 42. Connecting pipe; 43. Drain pump; 44. Connecting water pipe; 45. Assemble frame; 46. Displacement screw; 47. Displacement slider; 48. Upper L connector; 49. Lower L connector; 40. Cleaning box. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Please see Figures 1-8 The present invention provides the following technical solution: a water-saving device for printing polyester fabric, including a workbench 1, a cleaning port 2 opened in the middle of the top of the workbench 1, a work frame 3 installed on the top of the workbench 1, a pressing frame 4 installed on the top of the cavity of the work frame 3, and pressing rollers 5 installed at both ends of the bottom of the pressing frame 4, and a cleaning box 49 installed at the bottom of the workbench 1, with the two pressing rollers 5 located inside the cleaning box 49;
[0034] Example 1: As Figures 1-5 As shown, this equipment utilizes a water-saving mechanism to automatically add a quantitative amount of treatment agent to treat wastewater from polyester fabric printing, as detailed below:
[0035] The workbench 1 is provided with water-saving mechanisms for automatically adding treatment agent in a quantitative manner on both sides, the water-saving mechanisms comprising a left mounting seat 6 mounted on one side of the workbench 1, a right mounting seat 7 mounted on the other side of the workbench 1, a first discharging box 8 and a second discharging box 9 mounted on both ends of one side of the right mounting seat 7, a filter box 10 mounted on one side of the left mounting seat 6, a stirring rod 12 mounted between the top and the bottom of the cavity of the filter box 10, a power motor 13 mounted on the top of the filter box 10 and connected with the stirring rod 12 at the output end, the bottom of the stirring rod 12 penetrating through the bottom of the cavity of the filter box 10 and being provided with an electric push rod 14 mounted at the bottom, a driving gear disc 15 mounted at the bottom of the electric push rod 14, and a long mounting rod 16 and a short mounting rod 17 mounted at both ends of the bottom of the filter box 10;
[0036] The bottom of each of the long mounting rod 16 and the short mounting rod 17 is provided with an auxiliary gear disc 18, the bottom of the auxiliary gear disc 18 of the long mounting rod 16 is provided with a first power shaft 19, the bottom of the auxiliary gear disc 18 of the short mounting rod 17 is provided with a second power shaft 20, and the cavity of each of the first discharging box 8 and the second discharging box 9 is provided with a first moving screw 21 and a second moving screw 22 mounted between the top and the bottom thereof;
[0037] The bottom of each of the first discharging box 8 and the second discharging box 9 is placed with a pushing plate 23, the top of each of the two pushing plates 23 is provided with a moving screw hole 24 in the middle, the first moving screw 21 and the second moving screw 22 are respectively sleeved in the moving screw holes 24, the bottom of the first moving screw 21 is provided with the first power shaft 19, the bottom of the second moving screw 22 is provided with the second power shaft 20, the first power shaft 19 is sleeved with a first belt 25 between the two first power shafts 19, the second power shaft 20 is sleeved with a second belt 26 between the two second power shafts 20, the top of each of the first discharging box 8 and the second discharging box 9 is connected with one end of a conveying pipe 27, and the other end of each of the two conveying pipes 27 is connected with the top of the filter box 10;
[0038] The power motor 13 drives the stirring rod 12 to rotate, so that the treatment agent can be more quickly and better mixed with the wastewater, the electric push rod 14 is used to make the driving gear disc 15 selectively engage with the auxiliary gear disc 18 of the long mounting rod 16 or the auxiliary gear disc 18 of the short mounting rod 17, after engagement, the stirring rod 12 drives the first moving screw 21 or the second moving screw 22 to rotate, so that the pushing plate 23 pushes the treatment agent to automatically enter the filter box 10, and the engagement time of the auxiliary gear disc 18 and the driving gear disc 15 can control the amount of the treatment agent entering.
[0039] Embodiment two: as shown in Figure 1 and Figure 6 The device uses a moving mechanism to facilitate the movement of the management device, and the specific implementation is as follows:
[0040] The bottom of the workbench 1 is provided with a moving mechanism for facilitating the movement of the management device. The moving mechanism comprises support foot bases 11, two of which are respectively installed at the two ends of the bottom of the workbench 1. A connecting rod 28 is installed between the top and the bottom of the cavity at the lower end of each of the two support foot bases 11. An auxiliary sliding block 29 is sleeved on the upper end of the connecting rod 28. An assembly horizontal rod 30 is installed between the lower ends of the two support foot bases 11. An assembly vertical rod 31 is installed at the top of each of the two assembly horizontal rods 30. The top of each of the assembly vertical rods 31 is rotatably connected to the two ends of the bottom of an installation horizontal rod 32. Two installation horizontal rods 32 are respectively sleeved between the upper ends of the two support foot bases 11.
[0041] A side support plate 33 is arrayed on one side of each of the two installation horizontal rods 32. A vacuum suction cup 34 is installed at the bottom of each of the side support plates 33. A moving pulley 35 is installed at the bottom of each of the two support foot bases 11. A linkage plate 36 is installed between the two assembly horizontal rods 30. An adjusting push rod 37 is installed between the top of the linkage plate 36 and the bottom of a cleaning box 49.
[0042] The position of the device is facilitated to move by the moving pulley 35. After the device is moved to a suitable position, the linkage plate 36 is lowered with the assembly horizontal rods 30 by the adjusting push rod 37, so that the assembly vertical rods 31 are lowered with the installation horizontal rods 32. The side support plates 33 and the vacuum suction cups 34 are lowered to the ground to work, thereby stabilizing the device.
[0043] As shown in Figure 7 and Figure 8 , the device facilitates the cleaning of the filter plate 38 by the cooperation of the auxiliary cover 39 and other parts. Specifically, the device comprises the following components:
[0044] A filter plate 38 is installed in the cavity on one side of a filter box 10. An auxiliary cover 39 is placed on one side of the filter box 10. A water suction pump 40 is installed on one side of the auxiliary cover 39. A communication pipe 41 is installed between one end of the water suction pump 40 and the lower end of one side of a cleaning box 49. A water drainage pump 42 is installed at one end of the bottom of one side of the filter box 10. A connecting water pipe 43 is installed between the bottom of the water drainage pump 42 and the lower end of the other side of the cleaning box 49. Assembly frame bodies 44 are installed at the two ends of the filter box 10. Displacement screws 45 are installed between the two ends of the cavities of the two assembly frame bodies 44. Displacement sliding blocks 46 are sleeved on one end of the outer sides of the two displacement screws 45. Upper L connectors 47 are installed at the top of each of the two displacement sliding blocks 46. The upper ends of one side of the upper L connectors 47 are respectively connected to the upper ends of the two ends of the auxiliary cover 39. Lower L connectors 48 are installed at the bottom of each of the two displacement sliding blocks 46. The lower ends of one side of the lower L connectors 48 are respectively connected to the lower ends of the two ends of the auxiliary cover 39.
[0045] The filter plate 38 can be used to filter the wastewater entering the filter box 10, and the solid impurities in the wastewater are removed in the first step. After long-term use, the displacement screw 45 is rotated to make the displacement sliding block 46 cooperate with the upper L connector 47 and the lower L connector 48, move the auxiliary cover body 39, expose the filter plate 38, and make the worker clean the filter plate 38 to avoid the filter plate 38 from being blocked.
[0046] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can make modifications to the technical solutions recorded in the foregoing embodiments or make equivalent replacements to part of the technical features, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A water-saving device for printing polyester fabric, comprising a workbench (1), a cleaning opening (2) is formed in the middle of the top of the workbench (1), a work frame (3) is installed on the top of the workbench (1), a pressing frame (4) is installed on the top of the cavity of the work frame (3), pressing rollers (5) are installed at both ends of the bottom of the pressing frame (4), a cleaning box (49) is installed on the bottom of the workbench (1), and the two pressing rollers (5) are located in the cleaning box (49). characterized in that A water-saving mechanism for automatically adding a treatment agent in a certain amount is arranged on both sides of the workbench (1), the water-saving mechanism comprises a left mounting seat (6) installed on one side of the workbench (1), a right mounting seat (7) is installed on the other side of the workbench (1), a first discharging box (8) and a second discharging box (9) are installed at both ends of one side of the right mounting seat (7), and a filter box (10) is installed on one side of the left mounting seat (6). A moving mechanism for conveniently moving a management device is arranged on the bottom of the workbench (1), the moving mechanism comprises support foot seats (11) installed at both ends of the bottom of the workbench (1).
2. A water saving device for printing on polyester fabric as claimed in claim 1, wherein: A stirring rod (12) is installed between the top and the bottom of the cavity of the filter box (10), a power motor (13) is installed on the top of the filter box (10), the output end of the power motor (13) is connected with the stirring rod (12), the bottom of the stirring rod (12) penetrates through the bottom of the cavity of the filter box (10), an electric push rod (14) is installed on the bottom of the stirring rod (12), a driving gear disc (15) is installed on the bottom of the electric push rod (14), long mounting rods (16) and short mounting rods (17) are installed at both ends of the bottom of the filter box (10).
3. The water-saving device for printing polyester fabric according to claim 2, characterized in that: Auxiliary gear discs (18) are installed on the bottoms of the long mounting rods (16) and the short mounting rods (17), a first power shaft (19) is installed on the bottom of the auxiliary gear disc (18) of the long mounting rod (16), a second power shaft (20) is installed on the bottom of the auxiliary gear disc (18) of the short mounting rod (17), and first moving screws (21) and second moving screws (22) are installed between the top and the bottom of the cavities of the first discharging box (8) and the second discharging box (9).
4. The water-saving device for printing polyester fabric according to claim 3, characterized in that: The first blanking box (8) and the second blanking box (9) cavity bottom are placed with a pushing plate (23), the top of the two pushing plates (23) is provided with a moving screw hole (24), the first moving screw rod (21) and the second moving screw rod (22) are respectively sleeved in the moving screw hole (24), the bottom of the first moving screw rod (21) is provided with a first power shaft (19), the bottom of the second moving screw rod (22) is provided with a second power shaft (20), the first power shaft (19) is sleeved with a first belt (25), the second power shaft (20) is sleeved with a second belt (26), the top of the first blanking box (8) and the second blanking box (9) is connected with one end of the conveying pipe (27), the other end of the two conveying pipes (27) is connected with the top of the filter box (10).
5. The water-saving device for printing polyester fabric according to claim 1, characterized in that: The top and bottom of the cavity between the two ends of the supporting foot base (11) are provided with a connecting rod (28), the upper side of the connecting rod (28) is sleeved with an auxiliary sliding block (29), the lower side between the two ends of the supporting foot base (11) is sleeved with an assembled horizontal rod (30), the top of the two assembled horizontal rods (30) is provided with an assembled vertical rod (31), and the top of the assembled vertical rod (31) is rotatably connected with the bottom of the two ends of the mounting horizontal rod (32), and the two mounting horizontal rods (32) are sleeved between the upper side of the two supporting foot bases (11).
6. The water-saving device for printing polyester fabric according to claim 5, characterized in that: The side of the two mounting horizontal rods (32) is arrayed with a side supporting plate (33), and the bottom of the side supporting plate (33) is provided with a vacuum suction cup (34), the bottom of the two supporting foot bases (11) is provided with a moving pulley (35), a linkage plate (36) is installed between the two assembled horizontal rods (30), and an adjusting push rod (37) is installed between the top of the linkage plate (36) and the bottom of the cleaning box (49).
7. A water saving device for printing on polyester fabric as claimed in claim 1, wherein: The filter box (10) is installed with a filter plate (38) in one side cavity, one side of the filter box (10) is placed with an auxiliary cover (39), one side of the auxiliary cover (39) is installed with a water pump (40), and one end of the water pump (40) and the lower side of the cleaning box (49) are installed with a communication pipe (41), one end of the bottom of the filter box (10) is installed with a drainage pump (42), and the bottom of the drainage pump (42) and the lower side of the other side of the cleaning box (49) are installed with a connecting water pipe (43), both ends of the filter box (10) are installed with an assembled frame (44), and both ends of the two assembled frame (44) cavities are installed with a displacement screw (45), one end of the outer side of the two displacement screw (45) is sleeved with a displacement sliding block (46), the top of the two displacement sliding blocks (46) is installed with an upper L connector (47), and the upper end of one side of the upper L connector (47) is connected with the upper side of both ends of the auxiliary cover (39) respectively, the bottom of the two displacement sliding blocks (46) is installed with a lower L connector (48), and the lower end of one side of the lower L connector (48) is connected with the lower side of both ends of the auxiliary cover (39) respectively.
Citation Information
Patent Citations
Printing wastewater integrated filtering device
CN220520183U