Spring stress annealing treatment device
By designing an inverted T-shaped moving frame and carrier plate structure, combined with a sliding rod, ceramic ring, and rotating mechanism, the problems of unstable limiting and uneven heating of springs during annealing are solved, achieving efficient spring annealing and improving the annealing rate and ease of removal.
Patent Information
- Application Number
- CN202423003725.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In the prior art, the spring cannot effectively limit the position during the annealing process, resulting in unstable placement. The fixed position makes it difficult to heat evenly, affecting the annealing rate, and it is also inconvenient to remove.
A spring stress annealing device is designed, which adopts an inverted T-shaped moving frame and a carrier plate structure, combined with a sliding rod, ceramic ring, angle adjustment mechanism and rotation mechanism to achieve spring limiting and uniform heating, and drives the carrier plate to rotate by a rotary motor to improve gas flow and ensure annealing effect and rate.
This design achieves stable spring positioning and uniform heating, improves annealing effect and rate, and facilitates quick spring removal, thus enhancing the practicality of the device.
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Figure CN223522608U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an annealing device, in particular to a spring stress annealing device, belongs to spring processing technical field. BACKGROUND
[0002] Spring stress annealing is an important process in spring manufacturing process, and the main purpose is to eliminate the internal stress generated in the processing of spring, to stabilize the size of spring, improve its performance and service life, in the prior art such as the utility model discloses a spring steel wire stress relief annealing production device of claim no.
[0003] The current application still has the following problems:
[0004] During the storage of the spring, the spring cannot be limited, which affects the stability of the spring, and the position of the spring is fixed during the annealing process, which is not convenient for uniform heating, and affects the annealing rate, and in addition, the spring after annealing is inconvenient to take out.
[0005] Therefore, a spring stress annealing device is designed to optimize the above problems. Utility model content
[0006] The main purpose of the utility model is to provide a spring stress annealing device to solve the problems in the background art.
[0007] The purpose of the utility model can be achieved by adopting the following technical scheme:
[0008] A spring stress annealing device, comprising a tempering furnace, a movable frame is installed inside the tempering furnace, the movable frame is in inverted T shape, and the bottom end of the movable frame is provided with universal wheels, a load plate is installed between the two movable frames, an angle adjusting mechanism is arranged on the movable frame to control the rotation of the load plate in the vertical plane, a rotating mechanism is arranged below the load plate to control the rotation of the load plate in the horizontal plane, and a slide rod is vertically installed on the top of the load plate.
[0009] Preferably, the slide rods are arranged in a ring array on the top of the carrier plate, and the adjacent slide rods have the same spacing.
[0010] Preferably, ceramic rings are uniformly slidably installed on the slide rods, and the inner sides of the ceramic rings are fixedly provided with elastic sheets, and the inner sides of the elastic sheets are attached to the surfaces of the slide rods.
[0011] Preferably, the angle adjusting mechanism comprises a driving box, a worm wheel, a worm, a rotating rod and vertical plates, the driving box is fixed to the top of the outer side of the moving frame, the worm wheel is rotatably installed in the driving box, the worm is meshingly installed on the top of the worm wheel and extends to the outer side of the driving box, the rotating rod is fixed to the middle position of the side of the worm wheel, the vertical plates are arranged in two groups and are rotatably connected to the top of the inner side of the annealing furnace, one end of the rotating rod is fixed to the vertical plate, and the carrier plate is located between the bottoms of the two groups of vertical plates.
[0012] Preferably, one end of the worm outside the driving box is fixedly provided with an adjusting wheel, and the surface of the adjusting wheel is provided with anti-skid lines.
[0013] Preferably, the rotating mechanism comprises a fixed ring, an annular sliding groove, a driven gear, a rotating motor, a shaft and a driving gear, the fixed ring is fixed between the bottoms of the two groups of vertical plates, the annular sliding groove is formed in the inner side of the fixed ring, the driven gear is installed at the middle position of the bottom of the carrier plate, the rotating motor is installed on the side of the annealing furnace, the output end of the rotating motor is provided with the shaft extending into the annealing furnace, and the end of the shaft is provided with the driving gear meshing with the driven gear.
[0014] Preferably, the outer side of the bottom of the carrier plate is uniformly rotatably provided with a plurality of ball bearings, and the bottoms of the ball bearings are attached to the bottom of the annular sliding groove.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1. The utility model discloses a slide rod is vertically and uniformly installed on the top of the carrier plate, can position the position of spring in the process of using, and utilizes the ceramic ring of sliding arrangement on the slide rod, can form the isolation effect between the spring, avoids mutual adhesion after spring heating, in addition, the carrier plate is rotatably installed to the inside of the fixed ring, and utilizes driven gear, rotating motor, shaft, driving gear transmission assembly and drives, can control spring to rotate in the process of annealing, not only can accelerate the flow of gas, simultaneously guarantees the uniform heating of spring, improves the annealing effect.
[0017] 2. The utility model discloses a moving frame is provided with the angle adjusting mechanism that driving box, worm wheel, worm, rotating rod, vertical plate constitute, can adjust the angle of slide rod after annealing, to facilitate the spring of fast taking down, the practicality is higher. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the front view of the utility model;
[0019] Figure 2 It is the angle adjusting mechanism view of the utility model;
[0020] Figure 3 It is the fixed ring sectional view of the utility model;
[0021] Figure 4 It is the backfire furnace side sectional view of the utility model.
[0022] In the drawing: 1, backfire furnace;
[0023] 2, mobile frame;
[0024] 3, load plate;
[0025] 4, slide pole; 401, ceramic ring;
[0026] 5, rotating mechanism; 501, fixed ring; 502, annular slide; 503, driven gear; 504, rotating motor; 505, shaft; 506, driving gear;
[0027] 6, angle adjusting mechanism; 601, driving box; 602, worm wheel; 603, worm; 604, rotating rod; 605, vertical plate; 606, adjusting wheel. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.
[0029] Therefore, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the utility model.
[0030] It should be noted that the embodiments in the utility model and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0031] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0032] In the description of the utility model, it is necessary to explain that the position or position relation indicated by the terms "upper", "lower" and the like is the position or position relation shown based on the drawing, or the position or position relation of the usual placement when the product of the application is used, or the position or position relation commonly understood by the person skilled in the art, and such terms are only for the convenience of describing the utility model and simplifying the description, and are not indicative or suggestive of the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model.In addition, the terms "first", "second" and the like are only used for differentiation in description and cannot be understood as indicative or suggestive of relative importance.
[0033] Embodiment 1
[0034] As Figure 1 , Figure 2 , Figure 3 and Figure 4 indicated, the present embodiment proposes a spring stress annealing treatment device, comprising a tempering furnace 1, a moving frame 2 is installed inside the tempering furnace 1, the shape of the moving frame 2 is inverted T-shaped, and universal wheels are installed at the bottom end of the moving frame 2, a load plate 3 is installed at the bottom between the two groups of moving frames 2, an angle adjusting mechanism 6 is arranged on the moving frame 2 to control the rotation of the load plate 3 in the vertical plane, a rotating mechanism 5 is arranged below the load plate 3 to control the rotation of the load plate 3 in the horizontal plane, and slide poles 4 are uniformly and vertically installed on the top of the load plate 3.
[0035] Before use, the moving frame 2 and the load plate 3 are pulled out from the inside of the tempering furnace 1, and the angle adjusting mechanism 6 is used to control the load plate 3 and the slide pole 4 to be inclined towards the staff placing side, so as to load the spring, then the spring is placed along the slide pole 4, after the spring is placed, the slide pole 4 is adjusted to be vertical, the moving frame 2 is pushed into the inside of the tempering furnace 1, the door of the tempering furnace 1 is closed, heating is carried out inside, and in the process of heating, the rotating mechanism 5 is used to control the rotation of the load plate 3 and the spring on the top thereof, so as to improve the flow rate of the gas, so as to ensure the uniformity of the temperature inside the tempering furnace 1, improve the annealing effect and rate, after the annealing is completed, the moving frame 2 is taken out again, at this time, the bottom end of the slide pole 4 is inclined downward by using the angle adjusting mechanism 6, so as to quickly take out the spring.
[0036] Embodiment 2
[0037] The scheme in embodiment 1 will be further introduced in combination with the specific working mode, and details are described below:
[0038] As Figure 1 indicated, as a preferred embodiment, on the basis of the above-mentioned mode, further, the slide poles 4 are arranged in a ring array on the top of the load plate 3, and the spacing of adjacent slide poles 4 is the same;
[0039] By using multiple sets of equally spaced slide rods 4, not only is the number of springs that can be annealed in a single process increased, but the adhesion between adjacent springs can also be effectively avoided.
[0040] like Figure 1 As shown, in a preferred embodiment, based on the above method, ceramic rings 401 are evenly slidably installed on each of the slide rods 4, and spring pieces are fixedly inclined on the inner side of each ceramic ring 401, and the inner side of each spring piece is in contact with the surface of the slide rod 4.
[0041] Each time the spring is slid into the slide rod 4, a set of ceramic rings 401 are also slid into the slide rod 4 to form a certain barrier between the upper and lower springs, preventing the ends of the springs from connecting.
[0042] like Figure 2 As shown, in a preferred embodiment, based on the above method, the angle adjustment mechanism 6 further includes a drive box 601, a worm gear 602, a worm 603, a rotating rod 604, and a vertical plate 605. The drive box 601 is fixed to the top of the outer side of a set of movable frames 2. The worm gear 602 is rotatably installed inside the drive box 601. The worm 603 is meshed on the top of the worm gear 602, and the end of the worm 603 extends to the outer side of the drive box 601. The rotating rod 604 is fixed at the middle position of the side of the worm gear 602. Two sets of vertical plates 605 are provided, and both sets of vertical plates 605 are rotatably connected to the top of the inner side of the tempering furnace 1. One end of the rotating rod 604 is fixedly connected to the vertical plate 605. The carrier plate 3 is located between the bottom of the two sets of vertical plates 605.
[0043] When adjusting the angle of the slide rod 4, the worm gear 603 is rotated to drive the worm wheel 602 to rotate. The rotation of the worm wheel 602 will drive the vertical plate 605 to rotate, thereby adjusting the tilt angle between the carrier plate 3 and the slide rod 4 between the vertical plates 605, which facilitates loading and unloading.
[0044] like Figure 2 As shown, in a preferred embodiment, based on the above method, the worm gear 603 is further provided with an adjusting wheel 606 at one end located outside the drive box 601, and the surface of the adjusting wheel 606 is provided with anti-slip texture.
[0045] When controlling the rotation of the worm gear 603, manual adjustment is conveniently possible due to the setting of the adjusting wheel 606.
[0046] like Figure 1 , Figure 3 and Figure 4As shown, in a preferred embodiment, based on the above method, the rotating mechanism 5 further includes a fixed ring 501, an annular groove 502, a driven gear 503, a rotary motor 504, a shaft 505, and a driving gear 506. The fixed ring 501 is fixed between the bottoms of the two sets of vertical plates 605. An annular groove 502 is provided on the inner side of the fixed ring 501. The carrier plate 3 is rotatably installed inside the annular groove 502. The driven gear 503 is installed at the middle position of the bottom of the carrier plate 3. The rotary motor 504 is installed on the side of the tempering furnace 1. The output end of the rotary motor 504 is equipped with a shaft 505 extending into the interior of the tempering furnace 1. The end of the shaft 505 is equipped with a driving gear 506 that meshes with the driven gear 503.
[0047] After the carrier plate 3 is horizontally pushed into the tempering furnace 1, the driven gear 503 will mesh with the driving gear 506. During the annealing process, the rotary motor 504 can be started to drive the carrier plate 3 to rotate. The carrier plate 3 rotates inside the fixed ring 501.
[0048] like Figure 3 As shown, in a preferred embodiment, based on the above method, a ball bearing is evenly and rotatably mounted on the outer side of the bottom of the carrier plate 3, and the bottom of the ball bearing is in contact with the bottom of the annular groove 502.
[0049] The use of ball bearings can reduce the resistance when the carrier plate 3 rotates inside the annular groove 502, thereby reducing the wear of the carrier plate 3.
[0050] Example 3
[0051] The solutions in Embodiments 1 and 2 will be further described below with reference to their specific working methods.
[0052] Before use, the moving frame 2 and the carrier plate 3 are extracted from the inside of the annealing furnace 1, the worm 603 is rotated to drive the worm gear 602 to rotate, the rotation of the worm gear 602 drives the vertical plate 605 to rotate, thereby adjusting the inclination angle of the carrier plate 3 and the slide rod 4 between the vertical plates 605, the top end of the slide rod 4 is directed to the side where the spring is placed by the staff, then the spring is slid along the slide rod 4, and after each group of springs is slid in, a group of ceramic rings 401 is also slid onto the slide rod 4, forming a certain barrier between the upper and lower springs, after the installation of all the springs is completed, the carrier plate 3 is adjusted to be horizontal, then the moving frame 2 and the carrier plate 3 are horizontally pushed into the inside of the annealing furnace 1, after the carrier plate 3 is horizontally pushed into the inside of the annealing furnace 1, the driven gear 503 is engaged with the driving gear 506, during the annealing process, the rotation motor 504 is started to drive the rotation of the carrier plate 3, the carrier plate 3 rotates in the inside of the fixed ring 501, the carrier plate 3 and the spring on the top thereof rotate, the flow rate of the gas is improved, so as to ensure the uniformity of the temperature in the inside of the annealing furnace 1, improve the annealing effect and rate, after the annealing is completed, the moving frame 2 is extracted again, at this time, the worm 603 is rotated again to drive the worm gear 602 to rotate, the top end of the slide rod 4 on the top of the carrier plate 3 is inclined downward, so as to take down the spring.
[0053] The above merely illustrates the further embodiments of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the disclosed range, which all belong to the protection scope of the present application.
Claims
1. A spring stress annealing installation comprising a tempering furnace (1), characterized in that: The inside of the tempering furnace (1) is internally provided with moving frames (2), the moving frames (2) are in inverted T-shaped, the bottom end of the moving frame (2) is provided with universal wheels, the bottom between the two groups of moving frames (2) is provided with a load plate (3), the moving frame (2) is provided with an angle adjusting mechanism (6) for controlling the rotation of the load plate (3) in the vertical plane, the bottom of the load plate (3) is provided with a rotating mechanism (5) for controlling the rotation of the load plate (3) in the horizontal plane, and the top of the load plate (3) is uniformly and vertically provided with slide poles (4).
2. A spring stress relieving apparatus as defined in claim 1, wherein: The slide poles (4) are arranged in an annular array on the top of the load plate (3), and the adjacent slide poles (4) have the same spacing.
3. A spring stress relieving apparatus as defined in claim 2 wherein: The slide poles (4) are uniformly and slidably provided with ceramic rings (401), the inner side of the ceramic ring (401) is fixedly provided with an elastic sheet, and the inner side of the elastic sheet is in close contact with the surface of the slide pole (4).
4. A spring stress relieving apparatus as defined in claim 1 wherein: The angle adjusting mechanism (6) comprises a drive box (601), a worm wheel (602), a worm (603), a rotating rod (604) and a vertical plate (605), the drive box (601) is fixed to the top of the outer side of one group of moving frames (2), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is 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the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is rotatably arranged in the drive box (601), the worm wheel (602) is 5. A spring stress relieving apparatus as defined in claim 4 wherein: 6. A spring stress annealing apparatus as defined in claim 5, wherein: 7. A spring stress annealing apparatus as defined in claim 6, wherein:
Citation Information
Patent Citations
Spring steel wire stress relief annealing production device
CN211921627U