Dacron low-temperature cation water-saving dyeing device

Abstract

The utility model discloses a polyester low-temperature cation water-saving dyeing device, which relates to the technical field of polyester processing, and comprises a box body and a water tank, an intermittent reciprocating assembly is arranged in the box body, the intermittent reciprocating assembly comprises a motor arranged on the inner wall of the box body, one end of the motor is connected with a crank, and one end of the crank far away from the motor is connected with a first rotating shaft; the outer wall of the sliding rod is slidably connected with a shaking disc, a second rotating shaft is installed at the bottom end of the shaking disc, the top end of the shaking disc is connected with the second rotating shaft, and limiting blocks are installed on the two sides of the top end of the shaking disc correspondingly. The top end of the bent rack is connected with a gear. A third rotating shaft is installed in the middle of the gear. According to the utility model, the intermittent reciprocating assembly can realize finer and more uniform dye distribution in the dyeing process.

Description

TECHNICAL FIELD

[0001] The utility model relates to polyester processing technical field, concretely to a polyester low temperature cation water saving dyeing device. BACKGROUND

[0002] Polyester fiber, also known as "polyester" in common, is a kind of synthetic fiber made by organic diacid and dihydric alcohol through chemical polycondensation, it belongs to a kind of high molecular compound. Its invention can be traced back to the 1930s, and now it is the most important one of synthetic fibers. Polyester fiber has many advantages. First of all, it has excellent wrinkle resistance and shape retention, and the clothes are not easy to wrinkle in the wearing process, and can keep the original shape of the clothes. Secondly, polyester fiber has high strength and elastic recovery ability, so that the woven fabric is firm and durable, and can quickly recover to the original state. In addition, polyester fiber also has the characteristics of anti-wear and no hair sticking, etc., which makes the fabric look more neat.

[0003] In the prior art, the existing polyester and dyeing agent usually tend to be in a stationary state, and in the stationary state, the distribution of polyester fabric in the dyeing liquid is relatively fixed, which may lead to uneven penetration and distribution of dye on the fabric, and it is difficult for dye molecules to adhere uniformly to the fibers, thereby producing color difference and uneven dyeing phenomenon, and in order to ensure the dyeing effect, more dyeing liquid may be used for stationary dyeing, and it is difficult to realize the recycling of the dyeing liquid in the dyeing process, which not only increases the dyeing cost, but also causes unnecessary burden to the environment. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at providing a kind of polyester low temperature cation water saving dyeing device to solve the problems raised in the above background.

[0005] To solve the above technical problems, the utility model provides a kind of polyester low temperature cation water saving dyeing device, which comprises a box body and a water tank, and the inside of the box body is provided with an intermittent reciprocating assembly, the intermittent reciprocating assembly comprises a motor installed on the inner wall of the box body, one end of the motor is connected with a crank, the end of the crank away from the motor is connected with a first rotating shaft, the outer wall of the first rotating shaft is connected with a connecting rod, the end of the connecting rod away from the first rotating shaft is connected with a sliding rod, the outer wall of the sliding rod is slidably connected with a wobble plate, the bottom end of the wobble plate is installed with a second rotating shaft, the top end of the wobble plate is installed with a limiting block on both sides respectively, the top end of the wobble plate is connected with a curved rack, the top end of the curved rack is connected with a gear, and the middle part of the gear is installed with a third rotating shaft.

[0006] Further, a circulating purification assembly is installed in the box body, the circulating purification assembly comprises a water outlet installed on the inner wall of one side of the box body, the bottom end of the water outlet is installed with a water storage pump, the inside of the water storage pump is slidably connected with a piston, one end of the piston is fixedly connected with a hydraulic cylinder, and the side of the water storage pump away from the water outlet is connected with a water inlet.

[0007] Further, the outer wall of the third rotating shaft is fixedly connected with a placing rack, a plurality of clamping jaws are installed on the outer wall of the placing rack, the number of the clamping jaws is four, and the four clamping jaws are in a rectangular shape on the outer wall of the placing rack.

[0008] Further, a thermometer is installed at the top end of the box body and is in communication with the inner wall of the water tank, a control panel is installed on one side of the outer wall of the box body, a plurality of control buttons are installed on the outer wall of the control panel, and the control panel is electrically connected with the intermittent reciprocating assembly and the circulating purification assembly.

[0009] Further, the motor is fixedly connected with the crank, the first rotating shaft is fixedly connected with the crank, the first rotating shaft is rotationally connected with the connecting rod, and the end, away from the first rotating shaft, of the connecting rod is rotationally connected with the sliding rod.

[0010] Further, the second rotating shaft is fixedly connected with the wobble plate, the second rotating shaft is fixedly connected with the inner wall of the box body, the curved rack is slidingly connected with the top end of the wobble plate, the two limiting blocks are fixedly connected with the top end of the wobble plate, and the curved rack is meshingly connected with the gear.

[0011] Further, the inner wall of the water outlet is in communication with the inner wall of the water storage pump, the inner wall of the water inlet is in communication with the inner wall of the water storage pump, and a plurality of purification filter screens are connected with the inner wall of the water outlet.

[0012] Compared with the prior art, the beneficial effects of the present application are that the intermittent reciprocating assembly can realize more precise and uniform dye distribution during the dyeing process, the dye has more sufficient time for penetration and diffusion on the surface and inside of the fiber through intermittent stop and start, thereby improving the uniformity and color fastness of dyeing, and the traditional continuous reciprocating motion can cause greater mechanical stress on the fiber, which can be reduced through intermittent stop to protect the structural integrity of the fiber and avoid fiber damage and breakage. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of a polyester low-temperature cationic water-saving dyeing device;

[0014] Figure 2 It is a top view of a polyester low-temperature cationic water-saving dyeing device;

[0015] Figure 3 It is a whole structure schematic view of an intermittent reciprocating assembly in a polyester low-temperature cationic water-saving dyeing device;

[0016] Figure 4 It is a front view schematic view of an intermittent reciprocating assembly in a polyester low-temperature cationic water-saving dyeing device;

[0017] Figure 5 It is a structure diagram of circulating purification component of polyester low-temperature cation water-saving dyeing device.

[0018] In the figure:

[0019] 1, box;

[0020] 2, intermittent reciprocating component; 201, motor; 202, crank; 203, first rotating shaft; 204, connecting rod; 205, sliding rod; 206, wobble plate; 207, second rotating shaft; 208, curved rack; 209, gear; 210, third rotating shaft; 211, limiting block;

[0021] 3, placing rack;

[0022] 4, circulating purification component; 401, water outlet; 402, water storage pump; 403, hydraulic cylinder; 404, water inlet;

[0023] 5, thermometer; 6, control panel; 7, water tank; 8, supporting leg. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Please refer to Figure 1 - Figure 5 The present application provides a polyester low-temperature cation water-saving dyeing device technical scheme:

[0026] In the embodiments of the present application, please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5, including the box 1 and the sink 7, the inside of the box 1 is installed with intermittent reciprocating assembly 2, intermittent reciprocating assembly 2 includes the motor 201 installed in the inner wall of the box 1, one end of the motor 201 is connected with the crank 202, the end away from the motor 201 of the crank 202 is connected with the first rotating shaft 203, the outer wall of the first rotating shaft 203 is connected with the connecting rod 204, one end away from the first rotating shaft 203 of the connecting rod 204 is connected with the slide bar 205, the outer wall of the slide bar 205 is connected with the wobble plate 206, the bottom end of the wobble plate 206 is installed with the second rotating shaft 207, the top end of the wobble plate 206 is installed with the limiting block 211 respectively, the top end of the wobble plate 206 is connected with the curved rack 208, the top end of the curved rack 208 is connected with the gear 209, the middle part of the gear 209 is installed with the third rotating shaft 210.

[0027] It should be noted that: through the adjustment of the slide bar 205, the amplitude of the connecting rod 204 pushing the wobble plate 206 can be changed, the wobble plate 206 is rotatably connected with the inner wall of the box 1 through the second rotating shaft 207, so it can rotate under the pushing of the connecting rod 204.

[0028] Referring to Figure 5 , the inside of the box 1 is installed with circulating purification assembly 4, the circulating purification assembly 4 includes the water outlet 401 installed in the inner wall of one side of the box 1, the bottom end of the water outlet 401 is installed with the water storage pump 402, the inside of the water storage pump 402 is connected with the piston, one end of the piston is fixedly connected with the hydraulic cylinder 403, one side of the water storage pump 402 away from the water outlet 401 is connected with the water inlet 404.

[0029] It should be noted that: the purification filter screen in the inner wall of the water outlet 401 can filter out solid particles and other impurities in the dyeing agent, if these impurities are not removed, they may deposit on the polyester fabric during the dyeing process, resulting in uneven dyeing or color spots, through the purification filter screen, the purity of the dye solution can be ensured, thereby improving the quality and consistency of dyeing, and the purification filter screen can reduce the amount of wastewater generated during dyeing, playing a role in water saving.

[0030] Referring to Figure 1 , Figure 2 , the outer wall of the third rotating shaft 210 is fixedly connected with the placing rack 3, the outer wall of the placing rack 3 is installed with a plurality of clamping jaws, the number of clamping jaws is four, the four clamping jaws are arranged in a rectangle on the outer wall of the placing rack 3.

[0031] It should be noted that: the non-closed design of the placing rack 3 allows the dye solution to flow and distribute more freely, while the four clamping jaws ensure that the polyester fabric remains stable during the dyeing process, through the movement of the intermittent reciprocating assembly 2, the polyester fabric is constantly turned over and moved in the sink 7, which helps to break the air bubbles that may form, allowing the dye to penetrate deeper into the fibers, thereby enhancing the dyeing effect.

[0032] Referring to Figure 1 The top end of the box body 1 is provided with a thermometer 5, which is in communication with the inner wall of the water tank 7. A control panel 6 is installed on one side of the outer wall of the box body 1. A plurality of control buttons are installed on the outer wall of the control panel 6. The control panel 6 is electrically connected to the intermittent reciprocating assembly 2 and the circulating purification assembly 4. Four supporting legs 8 are installed at the bottom end of the box body 1.

[0033] It should be noted that the dyeing process can be adjusted according to specific needs to achieve the best dyeing effect by adjusting the control panel 6. The appropriate speed and intermittent stop time of the intermittent reciprocating assembly 2 can reduce the dyeing cycle and improve production efficiency.

[0034] Working principle: After the staff starts the motor 201 by using the control panel 6, the crank 202 fixedly connected with the motor 201 starts to rotate. When the crank 202 starts to rotate, the first rotating shaft 203 fixedly connected with one side of the outer wall of the crank 202 pushes the connecting rod 204 rotationally connected with the outer wall. The connecting rod 204 is rotationally connected with the sliding rod 205, and the sliding rod 205 is electrically connected with the control panel 6. By adjusting the sliding rod 205, the sliding rod 205 can move on the sliding groove on the outer wall of the shaking disc 206. The movement of the sliding rod 205 can change the amplitude of the shaking disc 206 pushed by the connecting rod 204, so that the staff can adjust the amplitude and intermittent time of the shaking disc 206 pushed by the connecting rod 204 according to the different characteristics between the polyester and the dyeing agent. When the shaking disc 206 starts to shake, the curved rack 208 slidingly connected with the top end of the shaking disc 206 can drive the gear 209 to rotate. The third rotating shaft 210 is fixedly connected with the gear 209, and the third rotating shaft 210 will drive the placement rack 3 to start reciprocating rotation according to the rotation of the gear 209. When the curved rack 208 slides at the top end of the shaking disc 206, the two limiting blocks 211 come into contact with the curved rack 208, which also ensures the stability of the assembly during operation. When the curved rack 208 comes into contact with the limiting block 211, the gear 209 can rotate smoothly.

Claims

1. A polyester low temperature cationic water saving dyeing device comprising a box (1) and a water tank (7), characterized in that: The inside of the box (1) is internally mounted with intermittent reciprocating assembly (2), intermittent reciprocating assembly (2) includes the motor (201) installed in the inner wall of the box (1), one end of the motor (201) is connected with the crank (202), the end of the crank (202) away from the motor (201) is connected with the first rotating shaft (203), the outer wall of the first rotating shaft (203) is connected with the connecting rod (204), the end of the connecting rod (204) away from the first rotating shaft (203) is connected with the slide bar (205), the outer wall of the slide bar (205) is connected with the wobble plate (206), the bottom end of the wobble plate (206) is mounted with the second rotating shaft (207), the top of the wobble plate (206) is mounted with the limit block (211), the top of the wobble plate (206) is connected with the curved rack (208), the top of the curved rack (208) is connected with the gear (209), the middle of the gear (209) is mounted with the third rotating shaft (210).

2. A polyester low temperature cationic water saving dyeing apparatus as claimed in claim 1, wherein: The inside of the box (1) is internally mounted with circulating purification assembly (4), the circulating purification assembly (4) includes the water outlet (401) installed in the inner wall of the box (1), the bottom end of the water outlet (401) is mounted with the water storage pump (402), the inside of the water storage pump (402) is connected with the piston, one end of the piston is fixedly connected with the hydraulic cylinder (403), one side of the water storage pump (402) away from the water outlet (401) is connected with the water inlet (404).

3. A polyester low temperature cationic water saving dyeing apparatus as claimed in claim 2, wherein: The outer wall of the third rotating shaft (210) is fixedly connected with the rack (3), the outer wall of the rack (3) is mounted with a plurality of clamping jaws, the number of clamping jaws is four, and the four clamping jaws are arranged in a rectangle on the outer wall of the rack (3).

4. A polyester low temperature cationic water saving dyeing apparatus as claimed in claim 3, wherein: The top of the box (1) is mounted with the thermometer (5), the thermometer (5) is connected with the inner wall of the water tank (7), one side of the outer wall of the box (1) is mounted with the control panel (6), the outer wall of the control panel (6) is mounted with a plurality of control buttons, the control panel (6) is electrically connected with the intermittent reciprocating assembly (2) and the circulating purification assembly (4), and the bottom of the box (1) is mounted with four supporting legs (8).

5. A polyester low temperature cationic water saving dyeing apparatus as claimed in claim 4, wherein: The motor (201) is fixedly connected with the crank (202), the first rotating shaft (203) is fixedly connected with the crank (202), the first rotating shaft (203) is rotatably connected with the connecting rod (204), and the end of the connecting rod (204) away from the first rotating shaft (203) is rotatably connected with the slide bar (205).

6. A polyester low temperature cationic water saving dyeing apparatus as claimed in claim 5, wherein: The second rotating shaft (207) is fixedly connected with the wobble plate (206), the second rotating shaft (207) is fixedly connected with the inner wall of the box (1), the curved rack (208) is slidably connected with the top of the wobble plate (206), the two limit blocks (211) are fixedly connected with the top of the wobble plate (206), and the curved rack (208) is meshedly connected with the gear (209).

7. A polyester low temperature cationic water saving dyeing apparatus as claimed in claim 6, wherein: The inner wall of the water outlet (401) is communicated with the inner wall of the water storage pump (402), the inner wall of the water inlet (404) is communicated with the inner wall of the water storage pump (402), and the inner wall of the water outlet (401) is connected with a plurality of purification filter screens.

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