Power winch clutch handle steering mechanism
By designing positioning through holes and push rod screw slots on the housing of the power winch reducer, the problem of fixed clutch handle position is solved, enabling flexible adjustment and simplified replacement of the clutch handle, thus improving operational convenience and safety.
Patent Information
- Application Number
- CN202520103691.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2035-01-16
AI Technical Summary
The clutch handle of conventional power winches is fixed in position and cannot be flexibly adjusted, which makes it inconvenient to operate in different installation positions and poses safety hazards. Moreover, changing the position is cumbersome and affects the response efficiency in emergencies.
At least two positioning holes are made on the surface of the deceleration device housing of the power winch, and the clutch handle can be selectively inserted into one of them. The position can be adjusted by the design of the push rod and the screw hole groove, simplifying the replacement process.
It enables flexible adjustment of the clutch handle position, improves the ease of operation and safety of the power winch in different installation positions, and simplifies the position change process.
Smart Images

Figure CN223524266U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a power winch clutch handle steering mechanism, especially a power winch clutch handle steering mechanism which can adjust the setting position of the clutch handle at any time according to requirements, so that the installation and use mode of the power winch is more wide and various.
BACKGROUND
[0002] A power winch is a power machine tool which is arranged to hang heavy objects or pull loads. For example, a "hoisting winch" used for vertical lifting of goods on a high-rise building is a power winch. For another example, a cable winch tool installed on a jeep or an off-road vehicle is also a power winch, which is used to tow another vehicle or move out of danger. Figure 1 As shown in the prior art, a power source 11 (for example, a power motor) is arranged on one side to output forward or reverse transmission power. A reduction device 12 is arranged on the other side. The power source 11 and the reduction device 12 are connected by a transmission shaft (not shown in the figure) to transmit power. The power source 11 and the reduction device 12 are connected and supported by a support frame 13. The inside space of the support frame 13 is provided with a cable wheel 14. The transmission shaft passes through the inside of the cable wheel 14. Therefore, the power provided by the power source 11 is transmitted to the reduction device 12 through the transmission shaft. After being appropriately reduced, the reduction device 12 drives the cable wheel 14 to rotate (forward or reverse) to release or retract a cable. The front end of the cable is hooked to a load (heavy object, another vehicle, or another object) by a hammer hook to move the load.
[0003] Since the power winch is arranged to release or retract the cable by using power, the speed of releasing or retracting the cable is inevitably not too fast due to the necessity of step-by-step reduction of the reduction device 12. Therefore, when used in an emergency situation (for example, rescuing a vehicle or a person in danger), the speed of releasing the cable by power often does not meet the expectation. Therefore, a clutch is arranged on the prior art power winch. The only thing that can be seen on the outside of the power winch is a clutch handle 15. The main components of the clutch are hidden inside the housing of the reduction device 12. When the clutch handle 15 is operated to make the clutch in the "disengaged" state, the power between the reduction device 12 and the cable wheel 14 is disconnected (OPEN). At this time, the cable wheel 14 is not affected by power, so that the cable on the cable wheel 14 can be directly and quickly pulled out by manpower, and the hooking to the vehicle to be rescued or the heavy object to be lifted is performed early. Then, when the clutch handle 15 is operated to make the clutch return to the "engaged" state, the power of the reduction device 12 is transmitted to the cable wheel 14 again (CLOSE), so that the cable and the heavy object are retracted by power.
[0004] The clutch of the power winch has various compositions and operation modes. The applicant has obtained the following patents: Taiwan New Patent Nos. 186419, 188404, M291421, M344336, M449152, M540860, M542645; Taiwan Utility Model Patent Nos. ZL01204721.X, ZL200520145068.5, ZL200820128343.6, 201220610649.1; and US Patent Nos. 7648125, 8973902, 10189686, 10138099.
[0005] Referring to Figure 1 As shown in the drawings, the power source 11, the reduction device 12 and the clutch handle 15 in the conventional power winch have a fixed impression. In particular, the clutch handle 15 is arranged above the housing of the reduction device 12, which is a fixed impression that cannot be changed. It is generally believed that the clutch handle 15 arranged above the housing of the reduction device 12 is the most easily contacted position and thus the best operation position. The conventional power winch is mostly installed (fastened) at the bottom of the front end of a vehicle, fixed above the front end of a chassis or fixed on a front bumper. Later, the user developed a use mode of installing (fastening) the power winch at the bottom of the rear end of a vehicle, fixed above the rear end of a chassis or fixed on a rear bumper. Even a use mode of installing the power winch on an additional frame above a vehicle body was developed. In these installation modes, the clutch handle is upward, so the user can easily operate it without any difficulty. Recently, the user of a vehicle popularly hides the wind and likes various devices arranged outside the vehicle body to be hidden as much as possible in normal times. Therefore, the user developed a use mode of installing (fastening) the power winch at a position below the front of a vehicle body or below the rear of a vehicle body. However, the clutch handle is downward in this case, which causes difficulty in operation in an emergency. In addition, the downward clutch handle is likely to collide with other objects when the vehicle is running at high speed. These are the fixed positions of the clutch handle (cannot be changed), which causes the lack of convenience in use.
[0006] In the conventional power winch, if the clutch handle 15 is intended to be turned, for example, the clutch handle 15 is intended to be turned from the original upward direction to the front direction, the outer housing of the reduction device 12 and the reduction mechanism and brake mechanism arranged inside the housing must be disassembled. Then, the round housing of the clutch handle 15 is turned together with the clutch handle 15 and reassembled. The disassembly and reassembly of the components and operations are very complicated. Therefore, the user cannot handle it by himself / herself and must be handled by the manufacturer or assembler according to the customer's needs. Thus, the timeliness and operation are not convenient. The above problems need to be improved. UTILITY MODEL CONTENTS
[0007] The utility model discloses a power winch clutch handle steering mechanism which can be adjusted and changed as required.
[0008] To achieve the above object, the utility model discloses a power winch clutch handle steering mechanism, which is supported by a support frame body, a power source, a reduction device and a cable reel. The power source provides power, which is transmitted to the cable reel after being reduced by the reduction device, so that the cable reel rotates in the forward and reverse directions. The reduction device includes a housing, a reduction mechanism and a clutch handle. The housing is connected with the support frame body. The surface of the housing is provided with a positioning hole. The reduction mechanism is composed of an inner tooth ring and a planetary gear set. The outer wall of the inner tooth ring is provided with a plurality of positioning holes. The inner tooth ring is accommodated in the housing. The planetary gear set is accommodated in the inner tooth ring and is connected with the inner tooth ring to reduce the speed. The clutch handle is inserted into the positioning hole of the housing. The clutch handle is provided with a stop rod. The stop rod is controlled by the clutch handle to move up or down. When the stop rod moves down, it is inserted into the positioning hole of the inner tooth ring, so that the power transmission between the reduction device and the cable reel is connected. When the stop rod moves up, it is withdrawn from the positioning hole of the inner tooth ring, so that the power transmission between the reduction device and the cable reel is disconnected. The surface of the housing is provided with at least two positioning holes. One of the positioning holes is located on the upper wall of the housing, and the other is located on the front wall of the housing. The clutch handle can be selectively inserted into the positioning hole on the upper wall of the housing or the positioning hole on the front wall of the housing.
[0009] In the power winch clutch handle steering mechanism, the housing includes an intermediate housing and an outer housing. The intermediate housing is connected with the support frame body. The outer housing is connected with the intermediate housing. The positioning hole is provided on the surface of the intermediate housing. The intermediate housing is provided with a circular space on the side facing the support frame body. The inner tooth ring is accommodated in the circular space of the intermediate housing.
[0010] In the power winch clutch handle steering mechanism, the intermediate housing is provided with a longitudinal screw hole corresponding to each of the two positioning holes. The screw hole extends to the corresponding positioning hole. The clutch handle includes a stop block, which can enter the corresponding screw hole to tightly contact the clutch handle.
[0011] In the power winch clutch handle steering mechanism, the positioning hole can be covered by a cover.
[0012] The utility model discloses the advantages and beneficial effects lie in: the utility model discloses mainly on the casing surface of the speed reducer of power winch is provided with at least two location perforations, one of the location perforations is located on the upper wall of the casing, and the other location perforation is located on the front wall of the casing, and the clutch handle of the power winch can be selectively positioned in one of the location perforations, and the clutch handle of the power winch is conveniently selected one of the location perforations and is positioned, so that the installation and use mode of the power winch is more wide and various. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 Fig. 1 shows the appearance perspective view of the conventional power winch.
[0014] Figure 2 Fig. 2 shows the appearance perspective view of the embodiment of the utility model.
[0015] Figure 3 Fig. 3 shows the three-dimensional exploded view of the main parts of the embodiment of the utility model.
[0016] Figure 4 Fig. 4 shows the combined sectional view of the main parts of the embodiment of the utility model.
[0017] Figure 5 Fig. 5 shows the three-dimensional exploded view of the characteristic parts of the embodiment of the utility model.
[0018] Figure 6 Fig. 6 shows the appearance perspective view of the embodiment of the utility model changing the clutch handle position.
[0019] Figure 7 Fig. 7 shows the three-dimensional exploded view of the embodiment of the utility model changing the clutch handle position.
[0020] The figure mark explanation is as follows:
[0021] Power source 11 Speed reducer 12 Support frame body 13 Cable pulley 14
[0022] Clutch handle 15 Power source 20 Transmission shaft 21 Speed reducer 30
[0023] Intermediate casing 31 Location perforation 311 Circular space 312 Screw hole groove 313
[0024] Cover body 314 Outer casing 32 Segment shaft 321 Gear ring 322
[0025] Brake ring disc 323 Speed reduction mechanism 33 Internal gear ring 331 Location hole groove 3311
[0026] Planetary gear set 332 Support frame body 40 Left side frame 41 Right side frame 42
[0027] Rack plate 43 Cable drum 50 Clutch handle 60 Lever 61
[0028] Stop block 62 [DETAILED DESCRIPTION]
[0029] The embodiment of the utility model is a power winch as a whole, please refer to Figure 2 , the appearance structure has a power source 20 (for example power motor) on one side, which can output positive or reverse transmission power, and the other side is provided with a speed reducer 30, the power source 20 and the speed reducer 30 are connected by a transmission shaft 21 (such as Figure 3 , Figure 4 ) to transmit power, the power source 20 and the speed reducer 30 are connected and supported by a support frame body 40, the support frame body 40 includes a left side frame 41, a right side frame 42 and a rack plate 43, the left side frame 41 is used for the side surface of the power source 20, the right side frame 42 is used for the side surface of the speed reducer 30, then the rack plate 43 is supported between the left side frame 41 and the right side frame 42 to define an internal space, a cable drum 50 is arranged in the internal space of the support frame body 40, the cable drum 50 is wound with a rope, the cable drum 50 is not connected with the left side frame 41 and the right side frame 42, the transmission shaft 21 passes through the inside of the cable drum 50 without contact, therefore the power provided by the power source 20 is transmitted to the speed reducer 30 through the transmission shaft 21, and the speed reducer 30 drives the cable drum 50 to rotate (forward or reverse) after appropriate speed reduction, so as to release or retract the rope.
[0030] Please refer to Figure 3 And Figure 4 , the speed reducer 30 includes an intermediate housing 31, an outer housing 32, a speed reduction mechanism 33 and a clutch handle 60, wherein the intermediate housing 31 and the outer housing 32 can be connected and integrated into a housing, and are still distinguished as the intermediate housing 31 and the outer housing 32 in disassembly, the intermediate housing 31 can be connected with the right side frame 42, at least two positioning holes 311 are formed on the surface of the intermediate housing 31, such as Figure 3As shown in the drawings, one of the positioning holes 311 is located on the upper wall of the middle casing 31, i.e. the positioning hole 311 faces upward, and the other positioning hole 311 is located on the front wall of the middle casing 31, i.e. the positioning hole 311 faces forward. The middle casing 31 is internally provided with a circular space 312 on the side facing the right side frame 42. The middle casing 31 is internally provided with a longitudinal screw hole 313 corresponding to each of the two positioning holes 311, which leads to the corresponding positioning hole 311. The positioning hole 311 can be selectively covered by a cover 314. The speed reduction mechanism 33 is composed of an inner ring 331 and a planetary gear set 332. The outer wall of the inner ring 331 is provided with a plurality of positioning holes 3311. The inner ring 331 is accommodated in the circular space 312 of the middle casing 31. The planetary gear set 332 is a multi-stage planetary gear set, which can be at least two stages, and is preferably three stages, Figure 3The planetary gear set 332 is a three-stage planetary gear set, in which the first two stages (stages 1 and 2) of planetary gears are of the same size and can be accommodated in the inner tooth ring 331 and meshed with the teeth of the inner tooth ring 331, and the third stage (stage 3) of planetary gears is larger in size and is accommodated in the right side frame 42 when the intermediate housing 31 is assembled with the right side frame 42, and the right side frame 42 is provided with a corresponding inner tooth ring for accommodating the stage 3 planetary gears and meshing, and the stage 3 planetary gears and the corresponding inner tooth ring are accommodated in the adjacent right side frame 42 under the requirement of reducing the volume, but the stage 3 planetary gears and the corresponding inner tooth ring still belong to the composition and function of the planetary gear set 332; the outer housing 32 is connected with the intermediate housing 31, and the outer housing 32 is provided with a bearing assembly on the side facing the intermediate housing 31, and a shaft 321 is interposed, the shaft 321 is used for inserting and fixing the end of the transmission shaft 21 and receiving the transmission of the transmission shaft 21, and then the gear ring 322 of the shaft 321 is meshed with the first stage planetary gear of the planetary gear set 332 to achieve transmission, a brake ring 323 is fixed on the shaft 321, and the brake ring 323 is in contact with the brake mechanism arranged in the intermediate housing 31 to achieve the stopping function when needed; the clutch handle 60 is selectively inserted into the positioning hole 311, and the clutch handle 60 is a component of a clutch mechanism, which is partially arranged in the intermediate housing 31 of the speed reducer 30 and extends upward, and only the clutch handle 60 is exposed from the outside, and other components are combined and hidden in the clutch handle 60, the clutch handle 60 is provided with a stop rod 61, which can be controlled by the clutch handle 60 to rise or fall, and when the stop rod 61 falls, it enters the corresponding positioning hole 3311 and resists the inner tooth ring 331, so that the inner tooth ring 331 cannot rotate, and vice versa, when the stop rod 61 rises, it is separated from the positioning hole 3311, and it does not affect the rotation of the inner tooth ring 331, and the clutch handle 60 includes a set of stop blocks 62, which have external threads and can be screwed into the corresponding screw hole 313 to move.
[0031] According to the above configuration, the inner gear ring 331 is accommodated inside the circular space 312 of the middle housing 31 during assembly, and then the front two-stage planetary gears of the planetary gear set 332 are accommodated inside the inner gear ring 331 and meshed with the teeth of the inner gear ring 331, and then the middle housing 31 is joined and fixed with the right side frame 42, for example, by a plurality of screws and corresponding screw holes. At this time, the rear-stage planetary gears of the planetary gear set 332 enter the inner gear ring provided in the right side frame 42 and mesh, and then the shaft segment 321 and the brake ring disc 323 are assembled inside the middle housing 31, so that the shaft segment 321 is inserted and fixed with the end of the transmission shaft 21, and the gear ring 322 of the shaft segment 321 meshes with the first-stage planetary gears of the planetary gear set 332 for transmission, and then the clutch handle 60 is selectively inserted and positioned in the positioning hole 311, and then the abutting block 62 is screwed into movement along the corresponding screw hole slot 313 until the front end of the abutting block 62 tightly abuts against the wall of the positioning hole 311 in which the clutch handle 60 is inserted, and finally the outer housing 32 is brought together with the middle housing 31, and the outer housing 32 is joined and fixed with the middle housing 31, for example, by a plurality of screws and corresponding screw holes.
[0032] The surface of the middle housing 31 is provided with at least two positioning holes 311, one of which is upward and the other of which is forward, so that the clutch handle 60 can be selectively inserted and positioned in the positioning hole 311. As shown in Figure 2 、 Figure 3 、 Figure 5 , the clutch handle 60 is inserted and positioned in the upward positioning hole 311, which is suitable for the use mode in which the power winch is installed and fixed above the front end of the chassis or the front bumper, or above the rear end of the chassis or the rear bumper, because in these use modes, the clutch handle 60 is operated from above, so that the clutch handle 60 is inserted and positioned in the upward positioning hole 311 for convenient operation, and the positioning hole 311 in the front is idle and is covered by the cover 314. As shown in Figure 6 、 Figure 7 , the clutch handle 60 is inserted and positioned in the forward positioning hole 311, which is suitable for the use mode in which the power winch is installed and fixed below the front of the vehicle body or below the rear of the vehicle body, at this time, because the power winch is installed downward, the clutch handle 60 is changed to be forward, which greatly improves the convenience of operation, and the positioning hole 311 above is idle and is also covered by the cover 314.
[0033] When the clutch handle 60 is originally inserted into one of the positioning holes 311, and then needs to be changed to another positioning hole 311, first, the locking state between the outer shell 32 and the intermediate shell 31 is released, for example, the majority (four) of the screws are unscrewed from the corresponding screw holes, then the outer shell 32 is first removed from the intermediate shell 31, then the abutting block 62 abutting against the clutch handle 60 is unscrewed, then the clutch handle 60 is slowly pulled out of the original positioning hole 311, and then inserted into another positioning hole 311, then the abutting block 62 is screwed against the clutch handle 60, and finally the outer shell 32 and the intermediate shell 31 are locked again, which is very convenient to operate. As long as the four screws between the outer shell 32 and the intermediate shell 31 are removed, and the abutting block 62 is removed, the clutch handle 60 can be pulled out and changed position, and the intermediate shell 31 does not need to be turned over during the process. Finally, the abutting block 62 is locked in reverse and the outer shell 32 and the intermediate shell 31 are locked, which can be easily completed by the user who is not afraid of mechanical assembly and operation.
[0034] As can be seen from the above description, the main point of the utility model is that at least two positioning holes are provided on the surface of the housing of the power winch, one of which is located on the upper wall of the housing of the reduction device, and the other is located on the front wall of the housing of the reduction device. The clutch handle of the power winch can be selectively inserted into one of the positioning holes. The clutch handle of the power winch can be conveniently selected and inserted into one of the positioning holes, which makes the installation and use of the power winch more diverse and wide-ranging, and fully achieves the intended purpose of the utility model. It must be pointed out that there are many types of clutch handles for power winches, including horizontal push type, T type, horizontal pull type, pneumatic type, electric type, etc. Since they are all used to operate the clutch of the reduction device of the power winch, they all belong to the "clutch handle" defined in this case. Therefore, any clutch handle for power winch that can change the setting position is included in this case.
Claims
1. A clutch handle steering mechanism for a power winch, wherein the power winch comprises a power source, a reduction gear, and a sheave supported by a support frame; the power source provides power, which is reduced in speed by the reduction gear and then transmitted to the sheave, causing the sheave to rotate in both directions; the reduction gear includes a housing, a reduction mechanism, and a clutch handle; the housing is engaged with the support frame, and positioning holes are formed on the surface of the housing; the reduction mechanism consists of an internal gear ring and a planetary gear set; the outer wall of the internal gear ring has a plurality of positioning slots; the internal gear ring... The ring is housed inside the housing, and the planetary gear set is housed inside the internal gear ring and meshes with the internal gear ring to reduce speed. The clutch handle is inserted into the positioning hole of the housing, and a stop rod is provided inside the clutch handle. The stop rod is controlled by the clutch handle to move up or down. When the stop rod moves down, it abuts into the positioning hole groove of the internal gear ring, connecting the power transmission between the reduction device and the sheave. When the stop rod moves up, it disengages from the positioning hole groove of the internal gear ring, disconnecting the power transmission between the reduction device and the sheave. The characteristic feature is: The shell has at least two positioning holes, one of which is located on the upper wall of the shell, and the other of which is located on the front wall of the shell. The clutch handle is selectively inserted into the positioning hole on the upper wall of the shell or the positioning hole on the front wall of the shell.
2. A power winch clutch handle steering mechanism according to claim 1 wherein: The shell comprises an intermediate shell and an outer shell. The intermediate shell is connected to the support frame, and the outer shell is connected to the intermediate shell. The positioning holes are located on the surface of the intermediate shell. The intermediate shell has a circular space on the side facing the support frame. The inner ring is accommodated in the circular space of the intermediate shell.
3. A power winch clutch handle steering mechanism according to claim 2, characterised in that: The intermediate shell has two longitudinal screw hole grooves on the side opposite to the two positioning holes. The screw hole grooves are connected to the corresponding positioning holes. The clutch handle comprises a stopper. The stopper enters the corresponding screw hole groove to tightly contact the clutch handle.
4. The power winch clutch handle steering mechanism of claim 2, wherein: The positioning holes are covered by a cover.
Citation Information
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CN202924650U
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