Adjustable multipurpose bottom plate for assembling condenser core
The design of the adjustable and multi-purpose base plate solves the problem of frequent base plate replacement in the production of air conditioner condensers, achieving cost savings, efficiency improvement, and enhanced safety.
Patent Information
- Application Number
- CN202423014399.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-07
AI Technical Summary
In the production of air conditioner condensers, it is necessary to frequently change assembly base plates of different widths, which leads to high production costs, large space occupation, inconvenient handling, and safety hazards, seriously affecting production efficiency.
An adjustable multi-purpose base plate is adopted, including a fixed base plate and detachable first and second assembly groups. The condenser core can be assembled with any combination of sizes between 200-860mm by adjusting the combination base plate strips on both sides of the fixed base plate.
It reduced the cost of purchasing base plates and the footprint of tooling racks, improved production efficiency, reduced replacement time and safety hazards, and shortened the development cycle.
Smart Images

Figure CN223525651U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of condenser core assembly, in particular to an adjustable multi-purpose bottom plate for condenser core assembly. BACKGROUND
[0002] For different vehicle models, the length / width dimensions of air conditioner condenser cores are different, so there are many types of condensers, and in the production process of the air conditioner condenser, an important process is required to assemble the core assembly on a condenser assembly machine.
[0003] However, when producing products with different widths (more than 20 mm different), the corresponding width assembly bottom plate needs to be replaced to produce the products, so the manufacturer needs to prepare many assembly bottom plates with different width specifications, the cost of outsourcing processing is high, and more tool racks are required to store the assembly bottom plates, which occupies a large production site, and the assembly bottom plate is a metal piece and is relatively heavy, so it is inconvenient to carry, has safety problems, and seriously affects the production efficiency. CONTENT OF THE UTILITY MODEL
[0004] The application provides an adjustable multi-purpose bottom plate for condenser core assembly to improve the following technical problems:
[0005] When producing condensers with different widths, the corresponding width assembly bottom plate needs to be replaced to produce the products, so the manufacturer needs to prepare many assembly bottom plates with different width specifications, which occupies a large production site, and the assembly bottom plate is a metal piece and is relatively heavy, is inconvenient to carry, has safety problems, and seriously affects the production efficiency.
[0006] The application provides an adjustable multi-purpose bottom plate for condenser core assembly, which adopts the following technical scheme:
[0007] An adjustable multi-purpose bottom plate for condenser core assembly, comprising a fixed mother plate, a first assembly group and a second assembly group, the first assembly group and the second assembly group are respectively detachably assembled on both sides of the fixed mother plate, the first assembly group and the second assembly group each comprise a plurality of combined bottom plate strips with different widths, the width of the combined bottom plate strip is between 15-40 mm, and the width of the combined bottom plate strip is a multiple of 5 mm, and the width of the adjustable multi-purpose bottom plate for condenser core assembly can be any combined size between 200-860 mm at intervals of 5 mm.
[0008] In an achievable technical scheme of the application, the combined bottom plate strip has at least the following several width types: 15 mm wide, 20 mm wide, 25 mm wide, 30 mm wide, 35 mm wide, and 40 mm wide.
[0009] In an implementation of the present application, the fixed base plate has a width of 180-220 mm.
[0010] In an implementation of the present application, the fixed base plate is provided with a plurality of bolt holes for screwing fixed bolts to lock the fixed base plate to the workbench of the condenser assembling machine.
[0011] In an implementation of the present application, the back of the fixed base plate, the first assembling group and the second assembling group is provided with assembling grooves corresponding in the width direction, the assembling grooves are connected with first and second fixed pin bars, the first fixed pin bar is located between the bottom of the fixed base plate and the bottom of part of the fixed pin bars and is fixed by a plurality of first locking bolts, and the second fixed pin bar is located between the bottom of the remaining part of the fixed pin bars and is fixed by a plurality of second locking bolts.
[0012] In an implementation of the present application, the assembling grooves have four, two of which are arranged at intervals and located on one side of the adjustable multi-purpose bottom plate for assembling the condenser core, and the first and second fixed pin bars are located in the above two assembling grooves respectively; the remaining two assembling grooves are arranged at intervals and located on the other side of the adjustable multi-purpose bottom plate for assembling the condenser core, and the first and second fixed pin bars are located in the above two assembling grooves respectively.
[0013] In an implementation of the present application, the front of the adjustable multi-purpose bottom plate for assembling the condenser core is provided with countersunk bolt holes, and the first locking bolt and the cap of the first locking bolt are embedded in the countersunk bolt holes.
[0014] In an implementation of the present application, the cross section of the assembling groove is dovetail-shaped or T-shaped, and the cross section of the first and second fixed pin bars is dovetail-shaped or T-shaped.
[0015] In summary, the present application has at least one of the following beneficial technical effects:
[0016] The fixed base plate with fixed width can be fixed on the condenser assembling machine all the time, and when assembling condensers of any size, the fixed base plate does not need to be replaced, and other parts on the assembling machine do not need to be disassembled. Only the first and second assembling groups need to be added on both sides of the fixed base plate according to the approximate width size of the product, which is very convenient and fast to adjust. Through the combination of the combination type bottom plate strips with different widths, any combination size with an interval of 5 mm between 200-860 mm can be achieved, which meets the requirement of the size of the bottom plate when assembling condenser cores of any width.
[0017] The adjustable multi-purpose base plate of the present application can replace nearly one hundred old fixed size special base plates used in the workshop at present, greatly saving the base plate procurement cost, and the tooling frame investment cost is less than one tenth of the original, and the floor area is smaller (about 1 square meter can be used) ;
[0018] The width size is very convenient and fast to adjust, the replacement time is reduced from more than half an hour / time to less than 3 minutes / time, the production efficiency is improved, and the safety hidden danger is reduced to the minimum, and the development cycle is shortened. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0020] Fig. 1 is a structural schematic view of the front of the adjustable multi-purpose base plate for assembling the condenser core body of the present application.
[0021] Fig. 2 is a structural schematic view of the back of the adjustable multi-purpose base plate for assembling the condenser core body of the present application.
[0022] EXPLANATION OF REFERENCE NUMERALS:
[0023] 1, fixed base plate; 11, bolt hole;
[0024] 2, first assembly group;
[0025] 3, second assembly group;
[0026] 4, first fixed pin;
[0027] 5, second fixed pin;
[0028] 6, first locking bolt;
[0029] 7, second locking bolt;
[0030] 100, combined base plate strip; 200, assembly groove; 300, countersunk bolt hole. DETAILED DESCRIPTION
[0031] In order to make the technical problems, technical solutions and beneficial effects of the present application more clearly understood, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.
[0032] It is to be noted that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or indirectly on the other element with intervening elements present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element with intervening elements present.
[0033] It is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, specify relative positions or orientations based on the orientations or positions shown in the drawings, and are used only for the purpose of ease of description and simplification of description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be construed as limiting the present application.
[0034] In addition, the terms "first", "second", "third", etc. are used only for descriptive purposes and are not to be construed as indicating or implying relative importance or an indicated number of features so defined. Thus, features defined with "first", "second" can include one or more such features explicitly or implicitly. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise expressly and specifically limited.
[0035] The following will be described in detail below with reference to the accompanying drawings. Figs. 1-2 The present application is further described in detail.
[0036] The present application discloses a kind of adjustable multipurpose bottom plate for condenser core assembly. Refer to Figs. 1-2 The adjustable multipurpose bottom plate for condenser core assembly includes fixed mother plate 1, first assembly group 2 and second assembly group 3, first assembly group 2 and second assembly group 3 are respectively detachably assembled on the two sides of fixed mother plate 1, and first assembly group 2 and second assembly group 3 all include a plurality of combined bottom plate strips 100 with different widths, the width of combined bottom plate strip 100 is between 15-40 millimeters, and the width of combined bottom plate strip 100 is multiple of 5 millimeters, and the width of adjustable multipurpose bottom plate for condenser core assembly can be any combined size between 200-860 millimeters at intervals of 5 millimeters.
[0037] In the embodiment, combined bottom plate strip 100 has at least the following several width types: 15 millimeters wide, 20 millimeters wide, 25 millimeters wide, 30 millimeters wide, 35 millimeters wide, 40 millimeters wide, so first assembly group 2 and second assembly group 3 are respectively composed of at least 6 combined bottom plate strips 100.
[0038] And the width of fixed mother plate 1 is between 180-220 millimeters (the width of fixed mother plate 1 in the embodiment is preferably 200 millimeters).
[0039] In order to improve the installation firmness of the fixed base plate 1, a plurality of bolt holes 11 are arranged on the fixed base plate 1, and the bolt holes 11 are used to threadedly assemble fixing bolts to lock the fixed base plate 1 on the workbench of the condenser assembling machine.
[0040] In the premise of ensuring the flatness of the back of the base plate, in order to facilitate the assembly of the first assembly group 2 and the second assembly group 3, the back of the fixed base plate 1, the first assembly group 2 and the second assembly group 3 are correspondingly provided with assembly grooves 200 along the width direction, and the assembly grooves 200 are clamped with the first fixed pin strip 4 and the second fixed pin strip 5, the first fixed pin strip 4 is located between the bottom of the fixed base plate 1 and the bottom of part of the fixed pin strip and is fixed by a plurality of first locking bolts 6, and the second fixed pin strip 5 is located between the bottom of the remaining part of the fixed pin strip and is fixed by a plurality of second locking bolts 7.
[0041] The assembly groove 200 has four, two of which are arranged at intervals and located on one side of the adjustable multi-purpose base plate for condenser core assembly, and the first fixed pin strip 4 and the second fixed pin strip 5 are located in the above-mentioned two assembly grooves 200 respectively; the remaining two assembly grooves 200 are arranged at intervals and located on the other side of the adjustable multi-purpose base plate for condenser core assembly, and the first fixed pin strip 4 and the second fixed pin strip 5 are located in the above-mentioned two assembly grooves 200 respectively.
[0042] The combined assembly mode of the above design can also improve the structural strength of the first assembly group 2 and the second assembly group 3 after connection, and the assembly is also very fast and convenient.
[0043] In order to avoid the flatness of the front of the base plate not enough to affect the assembly of the condenser core, the front of the adjustable multi-purpose base plate for condenser core assembly is provided with a countersunk bolt hole 300, and the first locking bolt 6 and the cap of the first locking bolt 6 are embedded in the countersunk bolt hole 300.
[0044] In the embodiment, the cross section of the assembly groove 200 is dovetail-shaped, and the cross section of the first fixed pin strip 4 and the second fixed pin strip 5 is dovetail-shaped, and in other embodiments, the above-mentioned dovetail shape can be replaced by T shape.
[0045] The beneficial technical effects of the adjustable multi-purpose base plate for condenser core assembly of the embodiment are as follows:
[0046] The fixed width plate is the fixed mother plate 1, which can be fixed on the condenser assembling machine all the time, and when assembling condensers of any size, the fixed mother plate 1 does not need to be replaced, other parts on the assembling machine do not need to be disassembled, and only the first assembling group 2 and the second assembling group 3 on both sides of the fixed mother plate 1 need to be added according to the approximate width size of the product, so that the adjustment is very convenient and fast, the combined bottom plate strip 100 of different widths is combined and connected, any combined size with an interval of 5mm between 200-860mm is achieved, and the requirement for the size of the bottom plate when assembling the core body of the condenser of any width is met;
[0047] The adjustable multi-purpose bottom plate of the present application can replace nearly one hundred old fixed size special purpose bottom plates used in the workshop at present, greatly saves the bottom plate procurement cost, and the tooling frame investment cost is less than one tenth of the original, the occupied area is smaller (about 1 square meter can be used), and the like;
[0048] When the width size is adjusted, it is very convenient and fast, the replacement time is reduced from more than half an hour / once to less than 3 minutes / once, the production efficiency is improved, the whole heavy bottom plate does not need to be carried back and forth, the safety hidden danger is reduced to the minimum, and the development cycle is shortened.
[0049] The above only describes the preferred embodiments of the present application, and does not limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the application should be included in the protection scope of the present application.
Claims
1. An adjustable multipurpose base plate for assembling a condenser core, characterized by, The adjustable multi-purpose bottom plate for condenser core assembly comprises a fixed base plate (1), a first assembly group (2) and a second assembly group (3), the first assembly group (2) and the second assembly group (3) are detachably assembled on the two sides of the fixed base plate (1), the first assembly group (2) and the second assembly group (3) each comprise a plurality of combined bottom plate strips (100) with different widths, the width of the combined bottom plate strip (100) is between 15-40 mm, and the width of the combined bottom plate strip (100) is a multiple of 5 mm, the width of the adjustable multi-purpose bottom plate for condenser core assembly can be any combined size between 200-860 mm at intervals of 5 mm.
2. The adjustable multipurpose base plate for condenser core assembly according to claim 1, wherein The combined bottom plate strip (100) has at least the following width types: 15 mm, 20 mm, 25 mm, 30 mm, 35 mm and 40 mm.
3. The adjustable multipurpose base plate for condenser core assembly according to claim 1, wherein The width of the fixed base plate (1) is between 180-220 mm.
4. The adjustable multipurpose base plate for condenser core assembly according to claim 1, wherein A plurality of bolt holes (11) are arranged on the fixed base plate (1), the bolt holes (11) are used for threadedly assembling fixing bolts to lock the fixed base plate (1) on the workbench of a condenser assembly machine.
5. The adjustable multipurpose base plate for condenser core assembly according to claim 1, wherein The back of the fixed base plate (1), the first assembly group (2) and the second assembly group (3) is correspondingly provided with assembly grooves (200) in the width direction, the assembly grooves (200) are clamped with a first fixed pin strip (4) and a second fixed pin strip (5), the first fixed pin strip (4) is located between the bottom of the fixed base plate (1) and the bottom of part of the fixed pin strip and is fixed by a plurality of first locking bolts (6), and the second fixed pin strip (5) is located between the bottom of the remaining part of the fixed pin strip and is fixed by a plurality of second locking bolts (7).
6. The adjustable multipurpose base plate for condenser core assembly according to claim 5, wherein The assembly grooves (200) have four, two of which are arranged at intervals and located on one side of the adjustable multi-purpose bottom plate for condenser core assembly, and the first fixed pin strip (4) and the second fixed pin strip (5) are located in the above two assembly grooves (200) respectively; the remaining two assembly grooves (200) are arranged at intervals and located on the other side of the adjustable multi-purpose bottom plate for condenser core assembly, and the first fixed pin strip (4) and the second fixed pin strip (5) are located in the above two assembly grooves (200) respectively.
7. The adjustable multipurpose base plate for condenser core assembly according to claim 5, wherein The front of the adjustable multi-purpose bottom plate for condenser core assembly is provided with countersunk bolt holes (300), and the first locking bolt (6) and the cap of the first locking bolt (6) are embedded in the countersunk bolt holes (300).
8. The adjustable multipurpose base plate for condenser core assembly according to claim 5, wherein The cross section of the assembly groove (200) is dovetail-shaped or T-shaped, and the cross section of the first fixed pin strip (4) and the second fixed pin strip (5) is dovetail-shaped or T-shaped.