Hydrogen production control device and system

By introducing edge computing gateways and server devices into the hydrogen production system, the problems of data loss and slow transmission have been solved, enabling real-time monitoring and intelligent control of the hydrogen production process, improving system efficiency and security, and reducing operating costs.

CN223526657UActive Publication Date: 2025-11-07CHANGCHUN GREEN DRIVE HYDROGEN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422944692.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-07
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In existing technologies, proton exchange membrane (PEM) water electrolysis hydrogen production systems suffer from problems such as easy data loss and slow transmission, which makes it impossible to perform hydrogen production control in a timely and effective manner. This is especially true in remote and dispersed wind and solar power plant environments, where maintenance and repair are difficult.

Method used

By employing a hydrogen production control device and combining it with edge computing technology, data processing and storage are performed through edge computing gateways and server devices, reducing reliance on the cloud and ensuring the immediacy and security of data transmission. The edge computing gateway 202 and server device 204 are integrated for local data processing and analysis, improving data transmission efficiency and accuracy.

Benefits of technology

It enables real-time monitoring and intelligent control of the hydrogen production process, improving hydrogen production efficiency and safety, reducing maintenance costs, enhancing the system's environmental adaptability and user-friendliness, and reducing reliance on a central server.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a hydrogen production control device and system. The device comprises a hydrogen production device 100 and an edge control device 200, the hydrogen production device is connected with the edge control device, the hydrogen production device comprises an electrolysis box body 102 and a control box body 104, and the electrolysis box body is connected with the control box body; the control box body comprises an upper computer and control equipment; the control equipment comprises a transformer, a rectifier cabinet and a programmable logic controller; the upper computer is connected with the control equipment, the transformer is connected with the rectifier cabinet, and the electrolytic cells are connected with the rectifier cabinet; the edge control device 200 comprises an edge computing gateway 202 and a server device 204, and the edge computing gateway is connected with the server device. According to the utility model, the technical problem that the hydrogen production control cannot be timely and effectively executed because the data is easy to lose and the data transmission is slow when the hydrogen production control is carried out in the prior art is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electrolytic water hydrogen production device field, specifically, relate to a kind of hydrogen production control device and system. BACKGROUND

[0002] Proton exchange membrane PEM electrolytic water hydrogen production product as a new industry, some key technologies have not been fully verified, operation data accumulation is insufficient, relevant reliability and safety data are relatively lack, with the number of electrolytic cell products input into market increasing, effectively monitoring and early warning the relevant data of electrolytic cell also become the urgent needs of production enterprises and users, and electrolytic cell is generally installed in wind, light electric plant, the location is relatively scattered remote, simultaneously, PEM electrolytic system single product value is high, accessory, for product input into market, maintenance work in the process of running brings huge challenge. When carrying out hydrogen production control in the related art, there are technical problems that data is easy to lose, data transmission is slow, which leads to unable to timely and effectively execute hydrogen production control.

[0003] For the above problems, no effective solution has been proposed so far. UTILITY MODEL CONTENT

[0004] The utility model embodiment provides a kind of hydrogen production control device and system, to at least solve the technical problems that data is easy to lose, data transmission is slow when carrying out hydrogen production control in the related art, which leads to unable to timely and effectively execute hydrogen production control.

[0005] According to an aspect of an embodiment of the present application, a hydrogen production control device is provided, comprising: a hydrogen production device 100 and an edge control device 200, wherein the hydrogen production device 100 is connected with the edge control device 200, the hydrogen production device 100 comprises: an electrolysis box 102 and a control box 104, the electrolysis box 102 is connected with the control box 104, the electrolysis box 102 comprises a plurality of electrolytic cells, and the plurality of electrolytic cells are used for hydrogen production; the control box 104 comprises an upper computer, a control device, the control device comprises: a transformer, a rectifier cabinet and a programmable logic controller, the upper computer is used for acquiring hydrogen production data of the control device and the plurality of electrolytic cells, and sending the hydrogen production data to the edge control device 200, the transformer is used for converting first alternating current of a power grid into second alternating current, the rectifier cabinet is used for converting the second alternating current into direct current to provide the direct current for the plurality of electrolytic cells; the upper computer is connected with the control device, the transformer is connected with the rectifier cabinet, and the plurality of electrolytic cells are connected with the rectifier cabinet; the edge control device 200 comprises an edge computing gateway 202 and a server device 204, the edge computing gateway 202 is used for receiving the hydrogen production data, and determining a control instruction according to the hydrogen production data to perform hydrogen production control, and the server device 204 is used for storing data related to a processing process of the edge computing gateway 202, and the edge computing gateway 202 is connected with the server device 204.

[0006] Optionally, the electrolysis box 102 further comprises a water-oxygen separation device, wherein the plurality of electrolytic cells are connected with the water-oxygen separation device, and the water-oxygen separation device is used for separating hydrogen and oxygen generated by electrolysis.

[0007] Optionally, the control box 104 further comprises a global data storage device, wherein the programmable logic controller is connected with the global data storage device, and the global data storage device is used for storing global data in a hydrogen production process.

[0008] Optionally, the control box 104 further comprises a rotating device, wherein the rotating device comprises a fan, and the fan is used for heat dissipation of the control box 104.

[0009] Optionally, the control box 104 further comprises a frequency conversion cabinet, wherein the frequency conversion cabinet is connected with the rotating device, and the frequency conversion cabinet is used for controlling a rotating parameter of the rotating device.

[0010] Optionally, the edge control device 200 further comprises a firewall device, wherein the hydrogen production device 100 is connected with the firewall device through the programmable logic controller, and the firewall device is connected with the edge computing gateway 202.

[0011] Optionally, the server device 204 further comprises a virtualization platform, a computing cluster of a distributed computing framework, wherein the virtualization platform is connected with the computing cluster.

[0012] Optionally, the programmable logic controller is configured with a security module.

[0013] Optionally, the hydrogen production device 100 and the edge control device 200 communicate through a predetermined network technology, wherein the predetermined network technology comprises any one of the following: industrial Ethernet, fieldbus technology.

[0014] According to an aspect of an embodiment of the present application, a hydrogen production control system is provided, comprising: the hydrogen production control device described above, and a terminal device, wherein the hydrogen production control device is connected with the terminal device.

[0015] In the embodiment of the present application, the hydrogen production control device is a water electrolysis hydrogen production system combined with modern edge computing technology. The hydrogen production device 100 is composed of an electrolysis box body 102 and a control box body 104. The electrolysis box body 102 contains multiple electrolytic cells for generating hydrogen by electrolyzing water. The control box body 104 contains necessary equipment for controlling the hydrogen production process, such as an upper computer, a transformer, and a rectifier cabinet, etc. The upper computer collects operation data of the hydrogen production device 100 through the PLC, such as current, voltage, pressure, etc., and then sends these data to the edge control device 200. The edge computing gateway 202 in the edge control device 200 receives the data, performs preliminary processing and analysis, and determines the control instructions according to the analysis results, which are used to adjust the parameters of the hydrogen production process, such as current size, electrolytic cell temperature, etc., to achieve the best hydrogen production efficiency and safety. The server device 204 is used to store and further analyze the data processed by the edge computing gateway 202, providing support for monitoring, fault diagnosis, and optimized operation.

[0016] In particular, the edge computing gateway 202 is deployed in the hydrogen production control device. The edge computing gateway 202 can ensure the transmission of critical data and improve the efficiency and accuracy of data transmission in the case of unstable network or weak signal. The local processing capability of the edge computing gateway 202 reduces the dependence on the cloud or server, thereby reducing the probability of data transmission failure caused by network problems. The problem of easy data loss and slow data transmission in related technologies, which leads to the inability to timely and effectively perform hydrogen production control, is solved. BRIEF DESCRIPTION OF DRAWINGS

[0017] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 is a structural block diagram of a hydrogen production control device according to an embodiment of the present application;

[0019] Figure 2 is a first connection schematic diagram provided by an optional embodiment of the present application;

[0020] Figure 3 is a second connection schematic diagram provided by an optional embodiment of the present application. DETAILED DESCRIPTION

[0021] In order to make the person skilled in the art better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the scope of protection of the present application.

[0022] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a system, product or device including a series of units does not have to be limited to those units clearly listed, but can include other units not clearly listed or inherent to these products or devices.

[0023] The terms related to the present application are introduced:

[0024] Apache Hadoop: Apache Hadoop, usually referred to as Hadoop. It is an open source distributed computing framework for processing and storing large-scale data sets. Hadoop includes core components such as HDFS (Hadoop Distributed FileSystem) and MapReduce (a distributed data processing model), which can support data parallel processing of thousands of servers and is very suitable for big data analysis.

[0025] Apache Spark: Apache Spark, often simply referred to as Spark. It is also an open-source distributed computing framework, but unlike Hadoop, Spark adopts an in-memory computing approach, which can store intermediate results in memory during data processing, greatly improving computing speed. Spark supports SQL, stream processing, machine learning, graph computing and other data processing modes, and is a comprehensive big data analysis and processing platform.

[0026] Embodiment 1

[0027] According to the embodiment of the utility model, an embodiment of hydrogen production control is provided, and it should be noted that, Figure 1 is the structure diagram of the hydrogen production control device according to the embodiment of the utility model, as Figure 1 The device comprises:

[0028] Hydrogen production equipment 100 and edge control equipment 200,

[0029] Among them, the hydrogen production equipment 100 is connected with the edge control equipment 200, and optionally, the hydrogen production equipment 100 is connected with the edge control equipment 200 through a programmable logic controller,

[0030] The hydrogen production equipment 100 comprises an electrolysis box body 102 and a control box body 104, and the electrolysis box body 102 is connected with the control box body 104,

[0031] The electrolysis box body 102 comprises a plurality of electrolytic cells, and the plurality of electrolytic cells are used for hydrogen production;

[0032] The control box body 104 comprises an upper computer, a control device, and the control device comprises a transformer, a rectifier cabinet and a programmable logic controller, the upper computer is used for acquiring hydrogen production data of the control device and the plurality of electrolytic cells, and sending the hydrogen production data to the edge control equipment 200, the transformer is used for converting first alternating current of a power grid into second alternating current, and the rectifier cabinet is used for converting the second alternating current into direct current to provide direct current for the plurality of electrolytic cells; the upper computer is connected with the control device, the transformer is connected with the rectifier cabinet, and the plurality of electrolytic cells are connected with the rectifier cabinet;

[0033] The edge control equipment 200 comprises an edge computing gateway 202 and a server device 204, the edge computing gateway 202 is used for receiving hydrogen production data, and determining a control instruction according to the hydrogen production data to execute hydrogen production control, and the server device 204 is used for storing data involved in the processing process of the edge computing gateway 202, and the edge computing gateway 202 is connected with the server device 204.

[0034] In this embodiment, a hydrogen production device 100 is involved, which refers to a device that produces hydrogen gas through the process of electrolysis of water or other chemical reactions. It involves at least two parts: an electrolysis box 102 and a control box 104, and optionally, other boxes. The hydrogen production device 100 can efficiently and safely produce hydrogen gas.

[0035] Among them, the edge control device 200 is also involved, which refers to a computing device deployed near the source of data generation, capable of directly processing and controlling field devices, including edge computing gateway 202 and server device 204. The edge control device 200 reduces data transmission delay and improves control response speed, while data preprocessing can reduce the load of the central server and enhance data security.

[0036] Among them, the programmable logic controller (PLC) is also involved, which is a microprocessor controller used for industrial automation control, capable of performing logic operations, sequential control, timing, arithmetic operations, etc. It can control the operation of various industrial equipment and achieve automation control through pre-programmed logic instructions. PLC has high reliability, flexibility and real-time performance, can quickly respond to changes in the field, and realize automatic and intelligent control of the hydrogen production device 100.

[0037] Among them, the electrolysis box 102 is involved, which is a container containing electrolytic cells. The electrolysis of water occurs inside the electrolytic cells, producing hydrogen and oxygen. Using multiple electrolytic cells can improve hydrogen production efficiency and yield, and the electrolysis box 102 provides a stable working environment to protect the electrolytic cells from external environmental influences.

[0038] Among them, the control box 104 is involved, which contains a series of devices for controlling the hydrogen production process, such as the host computer, transformer, rectifier cabinet and PLC, used to control the safety and efficiency of the entire hydrogen production process. Centralized control ensures the coordination and consistency of the entire hydrogen production process, improves the overall performance and safety of the system, and reduces human errors.

[0039] Among them, the host computer is involved, which is a computer at a higher level in the control system, responsible for data collection, analysis and control instruction generation, and usually communicates with the lower computer (such as PLC).

[0040] Among them, the control device is involved: including transformer, rectifier cabinet, PLC, etc., used to control and adjust the operating parameters of the hydrogen production device 100.

[0041] Among them, the transformer is used to change the voltage of alternating current, realize the conversion of voltage level. The transformer is used to change the voltage of alternating current, adapt to the working voltage demand of electrolytic cell. These power conversion equipment ensures that the electrolytic cell obtains suitable power, improves the hydrogen production efficiency, and reduces the power loss and operation cost.

[0042] Among them, the rectifier cabinet is used to convert alternating current into direct current, and provide stable current for the electrolytic cell.

[0043] Among them, the edge computing gateway 202 is a device that integrates computing, storage, communication and control functions, located at the edge of the network, and can perform preliminary processing and control decision on field data. The edge computing gateway 202 reduces the dependence on the central server, speeds up the data processing speed, reduces the network transmission cost, and enhances the security and privacy of data.

[0044] Among them, the server device 204 refers to a high-performance computer system used for processing, storing and managing data. In the hydrogen production control device, it mainly stores and analyzes the data transmitted by the edge computing gateway 202. The server device 204 can provide deep data insight through big data analysis and machine learning technology, realize fault prediction, performance optimization and other functions, and improve the intelligent level of the hydrogen production process.

[0045] In the device provided in this embodiment, the hydrogen production control device is an electrolytic water hydrogen production system combined with edge computing technology. The hydrogen production device 100 is composed of an electrolysis box body 102 and a control box body 104. The electrolysis box body 102 contains multiple electrolytic cells for generating hydrogen gas by electrolyzing water. The control box body 104 contains necessary equipment for controlling the hydrogen production process, such as host computer, transformer and rectifier cabinet, etc. The host computer collects the running data of the hydrogen production device 100 through PLC, such as current, voltage, pressure, etc., and then sends these data to the edge control device 200. The edge computing gateway 202 in the edge control device 200 receives the data, performs preliminary processing and analysis, and determines the control instruction according to the analysis result, which is used to adjust the parameters of the hydrogen production process, such as current size, electrolytic cell temperature, etc., to achieve the best hydrogen production efficiency and safety. The server device 204 is used to store and further analyze the data processed by the edge computing gateway 202.

[0046] In particular, the edge computing gateway 202 is deployed in the hydrogen production control device. The edge computing gateway 202 can ensure the transmission of critical data in unstable network or weak signal conditions, improve the efficiency and accuracy of data transmission. The local processing capability of the edge computing gateway 202 reduces the dependence on the cloud or server, thereby reducing the probability of data transmission failure caused by network problems. It solves the problem of data loss and slow data transmission in related technologies, which leads to the inability to timely and effectively perform hydrogen production control.

[0047] In summary, the present embodiment can achieve at least the following beneficial effects: instant data processing and feedback of edge computing gateway 202 and PLC, ensuring real-time monitoring and intelligent control of the hydrogen production process, improving hydrogen production efficiency and safety. The edge control device 200 can preprocess and encrypt data locally, reducing the security risks of data in the transmission process and protecting the operation data privacy of the hydrogen production system. Data storage and analysis of the server device 204 make it possible to monitor and maintain the hydrogen production device 100, reducing maintenance costs and the need for manual intervention. Big data analysis and machine learning capabilities can identify potential faults and performance degradation of the device, enabling predictive maintenance, reducing downtime, and improving system availability. Through data analysis, power usage can be optimized to reduce energy waste, and electrolytic cell operating parameters can be adjusted to achieve optimal hydrogen production and purity. Automation control and monitoring reduce the need for on-site maintenance personnel, and edge computing reduces dependence on central servers, reducing overall hydrogen production costs and operating expenses. The deployment of edge devices makes the system more flexible and adaptable to different hydrogen production environments, such as industrial sites, remote areas or mobile environments, enhancing the environmental adaptability of the hydrogen production device 100. Through the user interface of the server device 204, even non-professionals can easily understand and operate the hydrogen production process, improving the user-friendliness and popularity of the system.

[0048] As an optional embodiment, the electrolysis tank 102 further comprises a water-oxygen separation device, wherein the plurality of electrolytic cells are connected with the water-oxygen separation device, and the water-oxygen separation device is used for separating hydrogen and oxygen generated by electrolysis.

[0049] In this embodiment, it is explained that the electrolysis tank 102 further comprises a water-oxygen separation device. The water-oxygen separation device is a device used for separating hydrogen and oxygen in the process of electrolytic hydrogen production, which separates hydrogen and oxygen based on the physical or chemical properties of the hydrogen-oxygen mixed gas generated by the electrolytic cell to provide hydrogen and oxygen with higher purity. The plurality of electrolytic cells are connected with the water-oxygen separation device, which means that the hydrogen-oxygen mixed gas generated by the electrolytic cell will be directly transported to the water-oxygen separation device for separation. This direct connection design ensures the efficiency and continuity of the gas from generation to separation process, reducing the loss or pollution that may occur during transmission.

[0050] In this embodiment, the structure of the electrolysis box 102 is further optimized, not only containing multiple electrolytic cells for water electrolysis, but also integrating a set of water-oxygen separation equipment. The electrolytic cells decompose water into hydrogen and oxygen through electrolysis, and the generated hydrogen-oxygen mixed gas directly enters the water-oxygen separation equipment, which separates the gas according to its physical or chemical properties (such as boiling point, adsorption) to obtain high-purity hydrogen and oxygen. This design effectively integrates the hydrogen production and separation processes, reduces the space occupied by the equipment, simplifies the operation process, and improves the overall efficiency of the system.

[0051] As an optional embodiment, the control box 104 further comprises a global data storage device, wherein the programmable logic controller is connected with the global data storage device, and the global data storage device is used to store global data in the hydrogen production process.

[0052] In this embodiment, it is illustrated that the control box 104 further comprises a global data storage device. The global data storage device is a device used for long-term storage and management of all data generated during the operation of the hydrogen production equipment 100, including but not limited to current, voltage, temperature, pressure, flow, electrolytic cell working state, etc. The global data storage device can be a dedicated database server, or a device with large capacity storage function, such as NAS (Network Attached Storage) or SAN (Storage Area Network).

[0053] The programmable logic controller (PLC) is connected with the global data storage device, which means that all the hydrogen production process data collected by the PLC will be sent and stored in the global data storage device in real time. This design ensures the integrity and timeliness of the data, providing a basis for subsequent data analysis and equipment management.

[0054] The global data storage device is added in the control box 104, forming a close data collection and storage relationship with the PLC. The global data storage device can store all data in the hydrogen production process, including real-time running parameters, historical running records, fault and alarm information, etc. By storing these data for a long time, detailed information basis can be provided for the analysis of the running state of the equipment, fault diagnosis and prediction, and performance optimization.

[0055] As an optional embodiment, the control box 104 further comprises a rotating device, wherein the rotating device comprises a fan, and the fan is used to cool the control box 104.

[0056] In this embodiment, it is illustrated that the control box 104 further comprises a rotating device. Rotating devices generally refer to mechanical devices that need to rotate during operation, including various types of pumps, fans, mixers, etc. In the hydrogen production system, the rotating device mainly refers to the fan used for air circulation, gas delivery or cooling and heat dissipation.

[0057] Among them, the fan is a device for air circulation or airflow generation, which can force air flow to achieve heat exchange and cool the equipment. In the control box 104, the fan is mainly used to reduce the heat generated by the equipment during operation, and to maintain the temperature in the box within a safe and suitable range.

[0058] The fan is integrated into the control box 104 as a rotating device designed to control the heat dissipation inside the box 104. Since the PLC, server and other electronic devices contained in the control box 104 generate a large amount of heat during operation, if not effectively cooled, it may cause overheating of the equipment, affecting the stability and service life of the operation. By deploying a fan in the control box 104, hot air can be forced out and cold air can be introduced for circulation, thereby maintaining the stability of the temperature inside the box and providing a good working environment for the equipment.

[0059] As an optional embodiment, the control box 104 further comprises a frequency conversion cabinet, wherein the frequency conversion cabinet is connected with the rotating device, and the frequency conversion cabinet is used to control the rotating parameters of the rotating device.

[0060] In this embodiment, it is illustrated that the control box 104 further comprises a frequency conversion cabinet. The frequency conversion cabinet is a device specially used to control the speed and torque of the motor, which adjusts the running speed by changing the frequency of the power supply to the motor. The frequency conversion cabinet integrates frequency converters, circuit protection devices and control circuits, etc., which can automatically adjust the speed of the motor according to actual needs, achieve energy saving, improve equipment efficiency and prolong equipment life.

[0061] The frequency conversion cabinet is connected with the rotating device, which means that the frequency conversion cabinet will directly control the speed and torque of these devices. For example, in the control box 104, the fan is used for heat dissipation, and the frequency conversion cabinet can adjust the speed of the fan according to real-time temperature data, so as to accurately control the heat dissipation effect and avoid excessive heat dissipation or insufficient heat dissipation.

[0062] In this embodiment, the frequency conversion cabinet is integrated into the control box 104 and connected with the rotating devices such as the fan, which is used to dynamically adjust the speed and operating parameters of these devices. Through the temperature, pressure and other sensor data collected by the PLC, the frequency conversion cabinet can intelligently adjust the speed of the fan to ensure that the temperature inside the control box 104 is maintained at an optimal level. At the same time, the use of the frequency converter can also reduce energy consumption and improve the overall energy efficiency of the system.

[0063] As an optional embodiment, the edge control device 200 further comprises a firewall device, wherein the hydrogen production device 100 is connected with the firewall device through the programmable logic controller, and the firewall device is connected with the edge computing gateway 202.

[0064] In this embodiment, it is illustrated that the edge control device 200 also includes a firewall device. The firewall device is a network security device that monitors and controls data communication between networks to prevent unauthorized access while allowing legitimate communication. The firewall checks information such as the source address, target address, port number and protocol type of the data packet to decide whether to allow the data packet to pass through, and is the first line of defense for network security.

[0065] In the hydrogen production device 100, the connection relationship of the edge control device 200 is as follows: first, various sensors and actuators in the hydrogen production device 100 collect and send data through the PLC, which is the core of the control system, preprocesses the data and controls the device in real time according to the preset control logic. Subsequently, the PLC transmits the data to the firewall device through a secure network connection. The firewall device, as the protector of the network, checks the data packets sent from the PLC to ensure that only legitimate data can pass through and reach the edge computing gateway 202. Finally, the edge computing gateway 202 collects and processes the data filtered by the firewall, executes more advanced data analysis and device control strategies, and at the same time, encrypts and formats the data that needs to be uploaded to the central server to ensure safe transmission and efficient processing of the data.

[0066] In this embodiment, the deployment of the firewall device is the key to the network security of the hydrogen production system. The firewall device is located between the programmable logic controller and the edge computing gateway 202, ensuring the security and integrity of the data during transmission. Through the firewall device, external malicious attacks and internal data leaks can be prevented, and at the same time, the firewall can also filter and optimize the passing data to improve the efficiency of data transmission.

[0067] As an optional embodiment, the server device 204 further includes a virtualization platform and a computing cluster of a distributed computing framework, wherein the virtualization platform is connected with the computing cluster.

[0068] In this embodiment, it is illustrated that the server device 204 further comprises a virtualization platform and a computing cluster of a distributed computing framework. The virtualization platform is a technology that enables server resources (such as processors, memory, storage, network) to be shared in multiple virtual environments. It creates multiple virtual machines (VMs) by running virtualization software such as virtual machine software (VMware), kernel-based virtual machine (KVM), Hyper-V (Hyper-V), etc. on a physical server, each of which can independently run an operating system and application, as if they were running on an independent physical server. The virtualization platform improves the utilization of server resources, simplifies the management of servers, and reduces hardware costs. The distributed computing framework is a software architecture that can handle large-scale data sets, which distributes data processing tasks to multiple computing nodes for parallel execution to improve computing performance and data processing speed. Common distributed computing frameworks include Apache Hadoop, Apache Spark, etc., which provide distributed storage and computing capabilities for data, supporting big data analysis and machine learning. The computing cluster is a group of computers connected by a network to perform computing tasks together. Each computer (node) in the cluster can perform part of the computing task, and the results are finally aggregated to achieve large-scale data processing and high-performance computing. The computing cluster is the basis for implementing the computing capabilities of the distributed computing framework, and can provide linearly scalable computing resources.

[0069] In the server device 204, the virtualization platform is closely connected with the computing cluster of the distributed computing framework. The virtualization platform is responsible for creating and managing virtual machines, while the computing cluster runs distributed computing frameworks such as Hadoop or Spark on these virtual machines. The virtualization platform provides independent computing and storage resources for each virtual machine through virtualization technology, ensuring that each node in the computing cluster can run efficiently. At the same time, the virtualization platform can dynamically allocate resources according to the load of the computing cluster, optimizing the use of resources.

[0070] In this embodiment, the server device 204 uses a combination of virtualization platforms and computing clusters to provide powerful computing and storage capabilities for the monitoring system. The virtualization platform creates multiple virtual machines, each of which runs a node of the distributed computing framework. The data uploaded by the edge computing gateway 202 is first stored in the virtualized storage resources, and then the computing cluster distributes data processing tasks to each node for parallel execution, such as big data analysis, machine learning model training, etc. This design not only enables the processing of large-scale data sets and improves data processing speed, but also enables flexible allocation and management of resources, reduces hardware costs, and improves the utilization and stability of the server device 204.

[0071] As an optional embodiment, the programmable logic controller is configured with a security module.

[0072] In this embodiment, it is illustrated that the programmable logic controller is configured with a safety module, which is a specially designed hardware component in the programmable logic controller (PLC) for improving the safety of industrial control systems. It can execute safety-related control logic, such as emergency shutdown, fault detection and diagnosis, etc., to ensure that industrial equipment can safely stop running or enter a predetermined safe state when an abnormal situation occurs.

[0073] In the hydrogen production equipment 100, the programmable logic controller (PLC) is configured with a safety module, which means that the PLC integrates functions specifically for safety control. The safety module is closely integrated with the control logic of the PLC and can monitor multiple safety-critical parameters in real time during the hydrogen production process, such as temperature, pressure, gas concentration, etc. When any abnormal situation that may threaten the safe operation of the equipment is detected, the safety module will immediately start the corresponding safety program, such as emergency shutdown or closing the hydrogen pipeline, to prevent accidents and ensure the safety of personnel and equipment.

[0074] As an optional embodiment, the hydrogen production equipment 100 and the edge control equipment 200 communicate through a predetermined network technology, which includes any one of the following: industrial Ethernet, fieldbus technology.

[0075] In this embodiment, it is illustrated that the hydrogen production equipment 100 and the edge control equipment 200 communicate through a predetermined network technology.

[0076] Among them, industrial Ethernet is a network technology used in the field of industrial automation, which is based on standard Ethernet technology, but optimized in terms of reliability and real-time performance. Standard Ethernet hardware (such as network switches, network cables, connectors, etc.) and devices are used. Industrial Ethernet can provide high-speed and stable network connections, enabling the hydrogen production equipment 100 and the edge control equipment 200 to quickly and accurately transmit data. Fieldbus technology is a network communication protocol used in automated production sites, which supports direct data exchange between the hydrogen production equipment 100 and the edge control equipment 200 without the intervention of a central computer. Fieldbus technology can reduce communication delay and improve the reliability and security of data transmission. Common fieldbus technologies include Process Field Bus (PROFIBUS), Ethernet Control Automation Bus (EtherCAT), etc.

[0077] In the monitoring system, the hydrogen production equipment 100 and the edge control equipment 200 communicate by using industrial Ethernet or fieldbus technology, which means that the system uses high-speed and reliable network technology to ensure data transmission. Hardware such as fieldbus network cables, connectors, network devices, etc. are involved. Specifically, the sensors and actuators in the hydrogen production equipment 100 are connected to the PLC of the edge control equipment 200 through industrial Ethernet or fieldbus technology, and the PLC can collect and process these data in real time, and perform preliminary control logic such as temperature and pressure regulation. At the same time, the PLC uploads the data to the edge computing gateway 202 through industrial Ethernet or fieldbus technology, and the edge computing gateway 202 performs more complex data analysis and processing.

[0078] Based on the above embodiments and optional embodiments, an optional implementation is provided, which will be described in detail below.

[0079] For the deficiencies of the hydrogen production control equipment in the related art: first, the RS232 interface is used, the transmission speed is slow, and it is not suitable for long-distance communication; second, the 3G network has been eliminated, especially for the skid-mounted hydrogen production equipment, the transmission equipment is stored in the container, and the data transmission packet loss is serious; third, only temperature, pressure and gas concentration data are collected, and the equipment running state and equipment failure prediction cannot be comprehensively reflected; fourth, only remote monitoring function can be provided, and no autonomous data analysis capability is provided.

[0080] Based on the above content, the PEM electrolytic hydrogen production equipment monitoring system provided in the optional implementation of the utility model, Figure 2 is the first connection schematic diagram provided by the optional implementation of the utility model, Figure 3 is the second connection schematic diagram provided by the optional implementation of the utility model, as Figure 2 , 3 shown, which will be introduced below.

[0081] To address the aforementioned shortcomings, such as the limited number of data collection points and slow interface transmission speed, the optional implementation of this utility model employs an industrial edge computing smart gateway (edge ​​computing gateway) as the front-end unit in the data acquisition module. This gateway supports isolation gateway functionality (ensuring data can only flow from one network to another, and not in the reverse direction, thus preventing malicious attacks or viruses from spreading from external networks to internal networks), guaranteeing the independence of device-side data. It also supports time-series databases (referring to databases on servers) and local data parsing, reducing the load on the cloud. Furthermore, it supports unified collection of massive amounts of data, capable of transmitting all inspection data from the host computer to the physical server, including current, voltage, pressure, temperature, flow rate, liquid level, valve opening, gas concentration, etc. The collected data undergoes preliminary data cleaning at the edge gateway before being transmitted to the server via 5G signals. In response to the aforementioned limited data processing capabilities, this utility model patent provides users with a fully managed Hadoop / Spark computing cluster service based on a big data platform (the main function of this service is to improve data processing speed, implemented in software and deployed on a server). It supports a rich set of open-source big data components, shields users from the complexities of creating, managing, and maintaining big data clusters, and provides a visual cluster creation and management interface. In addition, the platform is also capable of being used on multiple devices, sharing a database, allowing users to monitor the operating status and parameters of the electrolysis system anytime, anywhere on personal computers and mobile devices.

[0082] Moreover, the purpose of the optional embodiments of this utility model is to provide a PEM hydrogen production equipment remote monitoring platform that is universal for both personal computers and mobile devices based on a big data platform, which can meet the functions of full data collection and intelligent fault analysis, while solving the problems mentioned in the background art.

[0083] To achieve the above objectives, this utility model provides the following technical solution: a remote monitoring system for PEM electrolysis hydrogen production equipment, comprising at least an edge computing gateway, a physical server, monitoring platform software, and device terminals. The input end of the edge computing gateway is connected to the host computer of the hydrogen production system via a network port under firewall protection. The output end of the edge computing gateway, through a 5G communication module, reports processed data at pre-set time intervals. The server receives data sent out by the edge computing gateway, and the monitoring platform software service is also deployed within the server. Device terminals include personal computers, tablets, and mobile devices capable of accessing the server, allowing users to access the remote monitoring platform software.

[0084] That is, a PEM electrolytic hydrogen production equipment remote monitoring system, comprising an edge computing gateway, an input end of the edge computing gateway is connected with an industrial firewall, ensuring information security of data transmission, an input end of the industrial firewall is connected with an upper computer of a hydrogen production site engineer station, the upper computer collects all operation data of the hydrogen production system, including voltage and current values of a hydrogen production power supply, voltage values of electrolytic cells inside electrolytic cells, pressure, temperature, flow, liquid level, valve opening degree and gas concentration information in the hydrogen production system, data transmission between the edge computing gateway and the upper computer adopts network connection, network transmission protocol complies with a software application program (OPC server), the edge computing gateway temporarily stores, screens and distributes data, and sends the data to a physical server through a 5G communication module carried by the edge computing gateway, to perform unified storage management and data analysis. The physical server is deployed with platform software services, the services include real-time data display functions, accident playback functions, report analysis functions and fault reporting functions, and a big data base is also deployed on the server, analyzes collected operation data, and can make a prediction before a fault occurs of equipment through training of an established model. Various terminal devices can access the physical server through the Internet, users can not only monitor real-time operation states of PEM hydrogen production equipment, but also obtain report and data analysis conclusions, and equipment suppliers can also see scenes when events occur, the monitoring platform also has an active push function, forms a work order of the occurred fault, and directly assigns the work order to an equipment person in charge, to form a closed loop of delivery and after-sales.

[0085] Optionally, the edge computing gateway and the upper computer are connected through a network port, and an OPC server is adopted as a protocol.

[0086] Optionally, the edge computing gateway and the physical server are connected through wireless network, wired network and optical fiber communication in addition to 5G signals.

[0087] Optionally, the software services support large-screen display and mobile terminal applet display in addition to traditional computer (PC) display, and password authentication is required for platform login.

[0088] The optional embodiment of the utility model relies on a skid-mounted PEM electrolytic water hydrogen production equipment, the electrolytic water hydrogen production equipment is composed of two or three containers to form a system, the optional embodiment only takes two containers as an example for display, and the two containers are connected through a pipeline Figure 3As shown, the electrolytic cell is a reaction vessel for electrolysis, and by the action of direct current, pure water is decomposed into hydrogen and oxygen at the cathode and anode, the produced hydrogen is connected with the pipeline and gas-liquid separation purification device, the impurities (water, oxygen, etc.) in the hydrogen are removed, and the purity of the hydrogen is improved; the frequency conversion cabinet is connected with rotating equipment (including pumps, fans, etc.), which can play a regulating control role. The first box body is in physical connection with the second box body, the rectifier cabinet is connected with the electrolytic cell through wires, and the PLC is connected with all control equipment in the box body 2 through wires. The fan circulates the air in the container, adjusts the temperature in the container, and is not connected with other systems. The transformer converts the input power of different voltage levels into the output power required by the electrolytic cell, and outputs to the rectifier cabinet. The rectifier cabinet converts alternating current into direct current and supplies it to the electrolytic cell. The PLC is the core of the control system, which is connected with pressure, temperature, liquid level and other sensors, can collect real-time operation data and complete control of the whole hydrogen production system, and realizes automatic operation. The GDS is a global data system connected with the PLC, which can collect the data transmitted back by the PLC together. The hydrogen production power is in the rectifier cabinet, the electrolytic cell chamber is in the electrolytic cell, and the hydrogen production system mainly refers to water supply and oxygen separation device. These data are collected by the PLC into the GDS and then uploaded to the upper computer.

[0089] The running data of the PEM hydrogen production electrolytic cell and electrolytic system distributed in each project land is effectively collected and transmitted to the remote monitoring center, real-time query of product monitoring data, storage backup of data information, timely notification of fault alarm, data statistical analysis and product health degree analysis and other functions are realized, the use and maintenance cost is reduced, and the equipment capacity is improved.

[0090] The above-mentioned embodiment serial numbers of the utility model only serve for description, and do not represent the advantages and disadvantages of the embodiments.

[0091] In the above-mentioned embodiments of the utility model, the description of each embodiment has its own emphasis, and the parts not described in detail in a certain embodiment can be referred to the related description of other embodiments.

[0092] In several embodiments provided in the present application, it should be understood that the disclosed technical content can be realized by other ways. Among them, the above-mentioned device embodiments are only schematic, for example, the division of units can be a logical function division, and actual implementation can have another division way, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or direct coupling or communication connection between the displayed or discussed each other can be through some interface, indirect coupling or communication connection between units or modules, which can be electrical or other forms.

[0093] The units described as separate components may or may not be physically separate, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple units. Part or all of the units can be selected according to actual needs to achieve the purpose of the embodiment scheme.

[0094] In addition, each functional unit in each embodiment of the present application can be integrated into one processing unit, or each unit can exist physically alone, or two or more units can be integrated into one unit. The integrated unit can be realized in the form of hardware or in the form of a software functional unit.

[0095] The integrated unit, if realized in the form of a software functional unit and sold or used as an independent product, can be stored in a computer-readable storage medium. Based on this understanding, the technical scheme of the present application essentially or the part that contributes to the prior art or the whole or part of the technical scheme can be embodied in the form of a software product. The computer software product is stored in a storage medium, including a plurality of instructions for causing a computer device (which can be a personal computer, a server or a network device, etc.) to execute various embodiments of the present application. The aforementioned storage medium includes: a U disk, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), a mobile hard disk, a magnetic disk or an optical disk, and various program code storage media.

[0096] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be considered as the protection scope of the present application.

Claims

1. A hydrogen production control device, characterized in that, The application relates to a hydrogen production device (100) and an edge control device (200), wherein the hydrogen production device (100) is connected with the edge control device (200), The hydrogen production device (100) comprises an electrolysis box body (102) and a control box body (104), the electrolysis box body (102) is connected with the control box body (104), The electrolysis box body (102) comprises a plurality of electrolytic cells for hydrogen production, The control box body (104) comprises an upper computer, a control device, the control device comprises a transformer, a rectifier cabinet and a programmable logic controller, the upper computer is used for acquiring hydrogen production data of the control device and the plurality of electrolytic cells and sending the hydrogen production data to the edge control device (200), the transformer is used for converting first alternating current of a power grid into second alternating current, and the rectifier cabinet is used for converting the second alternating current into direct current to provide the direct current for the plurality of electrolytic cells, The upper computer is connected with the control device, the transformer is connected with the rectifier cabinet, and the plurality of electrolytic cells are connected with the rectifier cabinet, The edge control device (200) comprises an edge computing gateway (202) and a server device (204), the edge computing gateway (202) is used for receiving the hydrogen production data and determining a control instruction according to the hydrogen production data to perform hydrogen production control, and the server device (204) is used for storing data related to a processing process of the edge computing gateway (202), The edge computing gateway (202) is connected with the server device (204). The electrolysis box body (102) further comprises a water-oxygen separation device, wherein the plurality of electrolytic cells are connected with the water-oxygen separation device, and the water-oxygen separation device is used for separating hydrogen and oxygen generated by electrolysis.

2. The apparatus of claim 1, wherein, The control box body (104) further comprises a global data storage device, wherein the programmable logic controller is connected with the global data storage device, and the global data storage device is used for storing global data in a hydrogen production process.

3. The apparatus of claim 1, wherein, The control box body (104) further comprises a rotating device, wherein the rotating device comprises a fan, and the fan is used for heat dissipation of the control box body (104).

4. The apparatus of claim 1, wherein, The control box body (104) further comprises a frequency conversion cabinet, wherein the frequency conversion cabinet is connected with the rotating device, and the frequency conversion cabinet is used for controlling a rotating parameter of the rotating device.

5. The apparatus of claim 4, wherein, The edge control device (200) further comprises a firewall device, 6. The apparatus of claim 1, wherein, The hydrogen production device (100) is connected with the firewall device through the programmable logic controller, and the firewall device is connected with the edge computing gateway (202). The server device (204) further comprises a virtualization platform and a computing cluster of a distributed computing framework, wherein the virtualization platform is connected with the computing cluster.

7. The apparatus of claim 1, wherein, The programmable logic controller is configured with a security module.

8. The apparatus of claim 1, wherein, ​ 9. The apparatus of any one of claims 1 to 8, wherein, The hydrogen production equipment (100) and the edge control equipment (200) communicate through a predetermined network technology, wherein the predetermined network technology includes any one of the following: industrial Ethernet, fieldbus technology.

10. A hydrogen production control system, characterized by, Comprise: The hydrogen production control device of claim 1, a terminal device, wherein the hydrogen production control device is connected with the terminal device.