Variable-pitch wire clamp
The variable pitch wire clamp design solves the problem of equidistant arrangement of multiple terminal wires, achieving precise clamping and efficient twisting of the terminal wires, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423047652.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Traditional stranding equipment struggles to achieve equidistant arrangement of multiple terminal wires when stranding them, resulting in slow stranding speed and low efficiency.
A variable-pitch wire clamp was designed. The movement of the upper and lower pressure plates is controlled by a variable-pitch cylinder and an opening and closing mechanism. In conjunction with the clamping claw variable-pitch mechanism, the upper and lower clamping claws can be opened and closed precisely and slide axially, ensuring that multiple terminal wires are arranged at equal intervals and clamped accurately.
It achieves precise equidistant arrangement and clamping of multiple terminal wires, improves stranding efficiency, reduces product defects caused by uneven stranding, and enhances production efficiency and product quality.
Smart Images

Figure CN223526920U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to terminal wire processing technical field, specifically relates to a variable distance wire clamp. BACKGROUND
[0002] In the terminal crimping production, the terminal wire is a common operation, the traditional crimping equipment is usually equipped with only one crimping jaw, and each time only one terminal wire can be crimped, and when facing the task of crimping multiple terminal wires, the operation can only be carried out one by one, and the first terminal wire is crimped, and then the next one is processed, which greatly limits the crimping speed and leads to low overall working efficiency. In order to realize the crimping of multiple terminal wires at the same time, a group of crimping jaws are usually arranged on the crimping equipment, each group contains multiple crimping jaws, multiple terminal wires are clamped and conveyed at the same time, each crimping jaw simultaneously grips one terminal wire, and then the crimping is rotated synchronously, so that the batch crimping of terminal wires is realized. However, this scheme faces a key technical challenge. Since each crimping jaw has a certain diameter and size, and the crimping jaws must maintain a certain gap and spacing, in order to ensure that each crimping jaw can accurately grip the corresponding terminal wire, multiple terminal wires also need to be arranged equidistantly as multiple crimping jaws. However, in actual operation, it is very difficult to simultaneously clamp and convey multiple terminal wires while equidistantly separating these terminal wires, therefore, there is a high practicality in providing a variable distance wire clamp that can adapt to multiple crimping jaws for clamping wires. CONTENT OF THE UTILITY MODEL
[0003] The utility model aims at providing a variable distance wire clamp, which aims at solving the above technical problems.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a variable distance wire clamp, including support base plate, the back surface fixed mounting of support base plate has first connecting plate, the top fixed mounting of first connecting plate has support seat, the top installation of support seat has installation box, one end installation of installation box has variable distance pneumatic cylinder, the upper pressing plate and lower pressing plate are connected through opening and closing mechanism respectively, a plurality of upper clamping jaws and a plurality of lower clamping jaws are clamped and connected between the upper pressing plate and the lower pressing plate, the upper clamping jaw hinged seat and the lower clamping jaw hinged seat opposite in position are staggered, and the hinged seat of a plurality of upper clamping jaws and lower clamping jaws is connected with the rotating shaft, both ends of the rotating shaft are sleeved with rotating shaft support plate, one side of rotating shaft support plate is fixedly connected with the front surface of support base plate, the front surface of support base plate is also installed with the clamping jaw distance changing mechanism that drives adjacent upper clamping jaw and lower clamping jaw slide in the rotating shaft axial direction and realizes distance change.
[0005] As a preferred of the utility model, the opening and closing mechanism includes the cylinder joint connected with the telescopic end of the variable distance cylinder, the upper swing arm and the lower swing arm are rotatably connected in the U-shaped groove of one end of the cylinder joint through the pin, the upper swing arm and the lower swing arm rotatably connect the upper cam arm and the lower cam arm through the pin respectively, the upper cam arm and the lower cam arm middle part are equipped with the toothing groove meshing connection, one end of the upper cam arm and the lower cam arm is fixedly connected with the upper pressing plate and the lower pressing plate respectively through the installation box.
[0006] As a preferred of the utility model, the installation box's middle part is connected with the stop lever, and the stop lever is located at the toothing groove side of the upper cam arm and the lower cam arm.
[0007] As a preferred of the utility model, the bottom of the upper pressing plate and the top of the lower pressing plate are equipped with the arc-shaped groove, and the two arc-shaped grooves are clamped and connected with the arc-shaped hook head of one end of the upper clamp jaw and the lower clamp jaw respectively.
[0008] As a preferred of the utility model, the clamp jaw variable distance mechanism includes a plurality of second connecting plates located at the bottom of the upper clamp jaw and the lower clamp jaw, one end of the second connecting plate is fixedly connected with the upper clamp jaw or the lower clamp jaw through the fixed pin, the sliding groove on the surface of the second connecting plate is slidingly connected with the adjacent upper clamp jaw or the adjacent lower clamp jaw through the connecting pin, the bottom of the lower clamp jaw at the end is connected with the telescopic cylinder through the connecting seat, and the middle part of the telescopic cylinder is fixedly connected with the front surface of the supporting bottom plate through the cylinder mounting plate.
[0009] Compared with the prior art, the utility model has the advantages that:
[0010] 1) When a plurality of terminal wires are prepared and conveyed in front of the utility model, the variable distance cylinder controls the movement of the upper pressing plate and the lower pressing plate through the opening and closing mechanism, the cooperation of various components in the opening and closing mechanism accurately realizes the linkage of the upper pressing plate and the lower pressing plate, thereby stably controlling the opening and closing action of the upper clamp jaw and the lower clamp jaw, clamping the conveyed terminal wire, then enabling the adjacent clamp jaw to slide in the axial direction to realize variable distance through the clamp jaw variable distance mechanism, and enabling the terminal wire to accurately align the corresponding stranding claw, effectively solving the problem that a plurality of terminal wires are difficult to equidistantly arrange in the prior art, providing guarantee for simultaneously stranding a plurality of terminal wires by a plurality of stranding claws, reducing product defects caused by uneven stranding, and greatly improving the stranding efficiency of the terminal wire. BRIEF DESCRIPTION OF DRAWINGS
[0011] The drawings are used to provide further understanding of the utility model, and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model.
[0012] Figure 1 It is the structural schematic diagram of the utility model;
[0013] Figure 2 It is one of structural schematic views of the utility model;
[0014] Figure 3 It is a structural schematic view of the opening and closing mechanism of the utility model;
[0015] Figure 4 It is a structural schematic view of the clamping jaw distance changing mechanism of the utility model.
[0016] In the figure: 100, support base plate; 110, first connecting plate; 120, support seat; 200, mounting box; 210, distance changing air cylinder; 220, stop lever; 300, opening and closing mechanism; 310, air cylinder joint; 311, U-shaped groove; 320, upper swing arm; 330, lower swing arm; 340, upper cam arm; 350, lower cam arm; 400, upper pressing plate; 410, upper clamping jaw; 500, lower pressing plate; 510, lower clamping jaw; 600, rotating shaft; 610, rotating shaft support plate; 700, clamping jaw distance changing mechanism; 710, second connecting plate; 720, connecting seat; 730, telescopic air cylinder; 740, air cylinder mounting plate; 800, arc-shaped groove; 810, arc-shaped hook head. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described in connection with the drawings in the embodiments of the utility model. EMBODIMENT
[0018] Please refer to Figures 1-4 The utility model provides the following technical scheme: a distance changing wire clamp, including support base plate 100, the back surface fixed mounting of support base plate 100 has first connecting plate 110, the top fixed mounting of first connecting plate 110 has support seat 120, the top installation of support seat 120 has mounting box 200, one end of mounting box 200 is installed with distance changing air cylinder 210, and distance changing air cylinder 210 is connected with upper pressing plate 400 and lower pressing plate 500 respectively through opening and closing mechanism 300, and a plurality of upper clamping jaws 410 and a plurality of lower clamping jaws 510 are clamped and connected between upper pressing plate 400 and lower pressing plate 500, and the hinged seat of position opposite upper clamping jaw 410 and lower clamping jaw 510 hinged seat is staggered, and the hinged seat of a plurality of upper clamping jaws 410 and lower clamping jaws 510 is connected with rotating shaft 600, and both ends of rotating shaft 600 are all sleeved with rotating shaft support plate 610, and one side of rotating shaft support plate 610 is fixedly connected with the front surface of support base plate 100, and the front surface of support base plate 100 is also installed with clamping jaw distance changing mechanism 700 that drives adjacent upper clamping jaw 410 and lower clamping jaw 510 to slide in the axial direction of rotating shaft 600 and realizes distance changing.
[0019] Specifically, the support base plate 100 can be fixedly installed with the terminal crimping production equipment. When the terminal wires need to be clamped and the distance needs to be changed, the distance changing cylinder 210 starts to work. The extension and retraction of the distance changing cylinder 210 is transmitted to the upper pressing plate 400 and the lower pressing plate 500 through the opening and closing mechanism 300. The upper pressing plate 400 and the lower pressing plate 500 are close to each other, which drives the plurality of upper clamping jaws 410 and the plurality of lower clamping jaws 510 to close, thereby clamping the plurality of terminal wires.
[0020] Then, according to the arrangement and distance of the crimping jaws, the adjacent upper clamping jaws 410 and lower clamping jaws 510 are driven to slide axially on the rotating shaft 600 by the clamping jaw distance changing mechanism 700, so as to accurately adjust the distance between the adjacent clamping jaws, so that the terminal wires can be aligned with the corresponding crimping jaws, and the equidistant arrangement and clamping operation of the plurality of terminal wires are realized, thereby ensuring that each crimping jaw can accurately correspond to a terminal wire for crimping, and improving the production efficiency and product quality.
[0021] In the embodiment, the opening and closing mechanism 300 includes a cylinder joint 310 connected with the extension end of the distance changing cylinder 210. The cylinder joint 310 is rotatably connected with an upper swing arm 320 and a lower swing arm 330 through a pin in a U-shaped groove 311. The upper swing arm 320 and the lower swing arm 330 are rotatably connected with an upper cam arm 340 and a lower cam arm 350 through pins. The upper cam arm 340 and the lower cam arm 350 are connected with each other through a tooth groove. The upper cam arm 340 and the lower cam arm 350 are fixedly connected with the upper pressing plate 400 and the lower pressing plate 500 through the installation box 200.
[0022] Specifically, when the terminal wires need to be clamped, the extension end of the distance changing cylinder 210 is extended and retracted, so that the cylinder joint 310 drives the upper swing arm 320 and the lower swing arm 330 to swing. The swinging upper swing arm 320 and the lower swing arm 330 drive the upper cam arm 340 and the lower cam arm 350 to rotate. The upper cam arm 340 and the lower cam arm 350 are connected with each other through the tooth groove, so that the upper swing arm 320 and the lower swing arm 330 can drive the upper pressing plate 400 and the lower pressing plate 500 to be closed synchronously, thereby enabling the upper clamping jaws 410 and the lower clamping jaws 510 at the corresponding positions to clamp the terminal wires at the corresponding positions.
[0023] In the embodiment, the installation box 200 is connected with a stop lever 220 at the middle part. The stop lever 220 is located on one side of the tooth groove of the upper cam arm 340 and the lower cam arm 350.
[0024] Specifically, the stop lever 220 can prevent the tooth groove of the upper cam arm 340 and the lower cam arm 350 from being excessively offset when the upper cam arm 340 and the lower cam arm 350 are synchronously rotated, thereby ensuring the accuracy and stability of the movement of the upper cam arm 340 and the lower cam arm 350.
[0025] In the embodiment, the bottom of the upper pressing plate 400 and the top of the lower pressing plate 500 are provided with arc-shaped grooves 800, which are respectively clamped and connected with the arc-shaped hook heads 810 provided at one end of the upper clamping jaw 410 and the lower clamping jaw 510.
[0026] Specifically, when clamping the terminal wires, the upper pressing plate 400 and the lower pressing plate 500 are close to each other, and the arc-shaped grooves 800 and the arc-shaped hook heads 810 are clamped and connected, so as to drive the upper clamping jaw 410 and the lower clamping jaw 510 to close, thereby stably clamping the terminal wires; when the terminal wires need to be loosened, the upper pressing plate 400 and the lower pressing plate 500 are reversely moved, and the upper clamping jaw 410 and the lower clamping jaw 510 are opened, thereby ensuring the accuracy and stability of the clamping and loosening operations of the terminal wires in the production process.
[0027] In the embodiment, the clamping jaw distance changing mechanism 700 includes a plurality of second connecting plates 710 located at the bottom of the upper clamping jaw 410 and the lower clamping jaw 510. One end of the second connecting plate 710 is fixedly connected with the upper clamping jaw 410 or the lower clamping jaw 510 through a fixed pin. The sliding groove on the surface of the second connecting plate 710 is slidably connected with the adjacent upper clamping jaw 410 or the adjacent lower clamping jaw 510 through a connecting pin. The bottom of the lower clamping jaw 510 at the end is connected with a telescopic air cylinder 730 through a connecting seat 720. The middle part of the telescopic air cylinder 730 is fixedly connected with the front surface of the supporting bottom plate 100 through an air cylinder mounting plate 740.
[0028] Specifically, when the clamped terminal wires need to be arranged at equal distances, the telescopic air cylinder 730 is extended and contracted to drive one of the lower clamping jaws 510 to move. Since the adjacent upper clamping jaws 410 and the lower clamping jaws 510 are connected through the second connecting plates 710, the movement of the lower clamping jaw 510 at the end is transmitted to the adjacent clamping jaws through the sliding groove on the surface of the second connecting plate 710 and the connecting pin, so that the adjacent upper clamping jaws 410 and the lower clamping jaws 510 slide in the axial direction of the rotating shaft 600, thereby accurately adjusting the distance between the adjacent clamping jaws, achieving the equal-distance arrangement and clamping operation of the terminal wires, and ensuring that the terminal wires can be aligned with the corresponding twisting claws, meeting the requirement that multiple twisting claws simultaneously twist multiple terminal wires in the production process, and improving the production efficiency and product quality.
[0029] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application is disclosed in the preferred embodiment, it is not intended to limit the present application. Any skilled person in the art can make some changes or modifications to the above-mentioned technical content without departing from the technical solution of the present application, and any equivalent embodiment with equivalent changes is equivalent to the above-mentioned technical content. Any simple modification, equivalent change and modification of the above-mentioned embodiment within the scope of the technical solution of the present application are within the scope of the technical solution of the present application.
Claims
1. A variable pitch clamp, characterized by: The utility model provides a support base (100) is provided with first connecting plate (110) on the back, the top of first connecting plate (110) is fixedly installed with support seat (120), the top of support seat (120) is installed with installation box (200), one end of installation box (200) is installed with variable distance air cylinder (210), and variable distance air cylinder (210) is connected with upper pressing plate (400) and lower pressing plate (500) respectively through opening and closing mechanism (300), a plurality of upper clamping jaw (410) and a plurality of lower clamping jaw (510) are clamped and connected between upper pressing plate (400) and lower pressing plate (500), and the hinge seat of opposite upper clamping jaw (410) and lower clamping jaw (510) is staggered, and the hinge seat of a plurality of upper clamping jaw (410) and lower clamping jaw (510) is connected with the shaft (600) of interspersing, and the both ends of shaft (600) are all sleeved with the shaft support plate (610) of interspersing, one side of shaft support plate (610) is fixedly connected with the front of support base (100), and the front of support base (100) is also installed with the clamping jaw variable distance mechanism (700) of driving adjacent upper clamping jaw (410) and lower clamping jaw (510) to slide on the shaft (600) axial and realizes variable distance.
2. A variable pitch clamp according to claim 1, wherein: The opening and closing mechanism (300) includes the air cylinder joint (310) connected with the telescopic end of variable distance air cylinder (210), the U type groove (311) of one end of air cylinder joint (310) is rotatably connected with upper swing arm (320) and lower swing arm (330) through a pin, upper swing arm (320) and lower swing arm (330) are rotatably connected with upper cam arm (340) and lower cam arm (350) through a pin respectively, the middle part of upper cam arm (340) and lower cam arm (350) is provided with tooth groove engagement connection, and one end of upper cam arm (340) and lower cam arm (350) penetrates installation box (200) and is fixedly connected with upper pressing plate (400) and lower pressing plate (500) respectively.
3. A variable pitch clamp according to claim 1, wherein: The middle part of installation box (200) is connected with the stop lever (220) of interspersing, and the stop lever (220) is located on the tooth groove side of upper cam arm (340) and lower cam arm (350).
4. The variable distance wire clamp of claim 1, wherein: The bottom of upper pressing plate (400) and the top of lower pressing plate (500) are provided with arc groove (800), and the both ends of arc groove (800) are clamped and connected with the arc hook (810) provided with upper clamping jaw (410) and lower clamping jaw (510) respectively.
5. The variable distance wire clamp of claim 1, wherein: The jaw distance changing mechanism (700) comprises a plurality of second connecting plates (710) located at the bottom of the upper jaw (410) and the lower jaw (510), one end of the second connecting plate (710) is fixedly connected with the upper jaw (410) or the lower jaw (510) through a fixed pin, and the sliding groove on the surface of the second connecting plate (710) is slidingly connected with the adjacent upper jaw (410) or the adjacent lower jaw (510) through a connecting pin, the bottom of the lower jaw (510) at the end is connected with a telescopic air cylinder (730) through a connecting seat (720), and the middle part of the telescopic air cylinder (730) is fixedly connected with the front face of the supporting bottom plate (100) through an air cylinder mounting plate (740).