Powder coating raw material stirrer
By introducing a metering valve and a deflection structure into the powder coating mixer, the problem of inaccurate material feeding was solved, enabling precise feeding and uniform mixing of powder coatings and improving processing quality.
Patent Information
- Application Number
- CN202422716284.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing powder coating mixers cannot accurately control the amount of material fed during the feeding process.
A powder coating raw material mixer was designed, comprising a mixing tank, a mixing mechanism, a metering valve, and a deflection structure. The deflection structure controls the opening and closing of the discharge pipe to achieve metered feeding, and the drive component drives the mixing component to rotate for mixing, thereby enhancing the uniformity of mixing.
It enables precise control of powder feed amount and uniform mixing, thereby improving the processing quality of powder coatings.
Smart Images

Figure CN223530357U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder mixing technology, and more specifically, to a powder coating raw material mixer. Background Technology
[0002] Powder coatings are primarily used to coat the surface of objects, isolating the surface from the external environment and thus providing protection against oxidation and corrosion, while also enhancing the object's appearance. In the field of surface coating, powder coatings are an industrial product characterized by being harmless, highly efficient, resource-saving, and environmentally friendly. During the production process, raw materials must be thoroughly stirred to ensure uniform mixing, thereby improving product quality.
[0003] In the prior art, such as a mixer with publication number CN103721588A, there is a support frame and a stirring drum. Four support frames are provided on the outer walls of both ends of the stirring drum, and the support frames are fixed together by a fixing frame. A motor bracket is connected to one end of the support frame of the stirring drum through a connecting frame. A motor support seat is provided on the motor support seat, and a transmission device is provided on the motor support seat. The transmission device is connected to the stirring shaft. The stirring shaft passes through the stirring drum and is fixed to the bearing seat bracket through a bearing seat. The bearing seat bracket is fixed to one end of the stirring drum.
[0004] However, the above-mentioned mixer has shortcomings. After the raw materials are mixed evenly in the hopper, it is often impossible to accurately control the amount of raw materials to be fed. Utility Model Content
[0005] Based on this, in order to solve the problem of inaccurate control of the feeding amount when discharging powder, this utility model provides a powder coating raw material mixer, the specific technical solution of which is as follows:
[0006] A powder coating raw material mixer includes a mixing tank and a mixing mechanism. The mixing tank has a mixing chamber, and a discharge pipe communicating with the mixing chamber is provided at the bottom of the mixing tank. A metering valve is installed on the discharge pipe, and the metering valve has a deflection structure for controlling the flow state of the discharge pipe. The mixing mechanism includes a mixing element and a drive assembly mounted on the mixing tank. The output end of the drive assembly extends into the mixing chamber and is drively connected to the mixing element. Multiple mixing blades are spaced apart on the mixing element.
[0007] The aforementioned powder coating raw material mixer, by being equipped with a mixing chamber, facilitates powder collection and mixing operations, providing a sealed space for powder processing; by being equipped with a deflection structure, the opening and closing degree of the metering valve can be controlled, thereby controlling the amount of powder discharged from the discharge pipe and solving the problem of inaccurate control of the powder discharge amount; by being equipped with a drive component, the drive component controls the rotation of the mixing element, thereby driving the mixing blades to mix the powder; by being equipped with multiple mixing blades, the degree of powder mixing is improved, which is conducive to the uniform mixing of powder.
[0008] Furthermore, the mixing tank includes an upper tank and a lower tank connected vertically. The mixing chamber is formed in the upper tank, and an installation chamber is formed in the lower tank. The mixing chamber and the installation chamber are separated by a partition. A discharge port is provided at the center of the partition. One end of the discharge pipe is inserted into the discharge port, and the other end of the discharge pipe passes through the installation chamber and extends to the outside of the mixing tank.
[0009] Furthermore, an inlet is provided on the inner side wall of the upper tank, and an inlet pipe is inserted into the inlet.
[0010] Furthermore, the powder coating raw material mixer also includes a drying mechanism, which includes a temperature control device, an air inlet pipe, and an air outlet pipe. The air inlet pipe is connected to the air inlet end of the temperature control device, and a pressure gauge is installed on the air inlet pipe. The air outlet end of the temperature control device is connected to one end of the air outlet pipe. An air outlet is provided on the partition plate, and the other end of the air outlet pipe is inserted into the air outlet and extends into the mixing chamber. The height of the air outlet pipe protruding from the partition plate is higher than the height of the discharge port.
[0011] Furthermore, the partition is composed of multiple interconnected anti-corrosion plates, and the threaded cover on the discharge port is equipped with a sealing cap.
[0012] Furthermore, the deflection structure includes a deflection shaft, a flow-blocking fan, and a control handle. The deflection shaft passes through the metering valve and can rotate relative to the metering valve. The flow-blocking fan is detachably fixed to the deflection shaft and is disposed inside the metering valve. The radius of the flow-blocking fan is adapted to the inner diameter of the metering valve.
[0013] Furthermore, the deflection structure also includes an angle display mounted on the control handle and used to display the deflection angle of the deflection axis relative to the initial position.
[0014] Furthermore, the inner wall of the upper tank is provided with a plurality of interconnected anti-corrosion wall blocks, and each anti-corrosion wall block is fixedly connected to both ends with a sealing strip, and the sealing strips at both ends of the anti-corrosion wall block are matched with each other and staggered.
[0015] Furthermore, the drive assembly includes a transmission rod and a drive motor mounted on the top of the upper tank. The output end of the drive motor extends into the stirring chamber and is connected to one end of the transmission rod, while the other end of the transmission rod is fixedly connected to the stirring element.
[0016] Furthermore, the stirring component includes two stirring heads arranged vertically, and each stirring head has three stirring blades spaced apart along its outer periphery, with the upper stirring blade and the lower stirring blade being staggered. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of a powder coating raw material mixer according to an embodiment of the present invention;
[0018] Figure 2 This is a cross-sectional structural schematic diagram of the powder coating raw material mixer according to an embodiment of the present invention;
[0019] Figure 3 This is a schematic diagram of the internal structure of the upper tank of the powder coating raw material mixer according to an embodiment of the present invention;
[0020] Figure 4 This is a schematic diagram of the metering valve of the powder coating raw material mixer according to an embodiment of the present invention.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Mixing tank; 11. Upper tank body; 111. Mixing chamber; 112. Feed pipe; 113. Anti-corrosion wall block; 12. Lower tank body; 121. Installation chamber; 13. Baffle plate; 131. Anti-corrosion plate; 132. Sealing cover; 2. Discharge pipe; 3. Metering valve; 31. Deflection shaft; 32. Baffle fan; 33. Control handle; 34. Angle display; 4. Mixing components; 41. Mixing head; 42. Mixing blade; 5. Drive assembly; 51. Transmission rod; 52. Drive motor; 6. Temperature control device; 7. Air inlet pipe; 71. Barometer; 8. Air outlet pipe. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with its embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and do not limit its scope of protection.
[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0026] In this utility model, "first" and "second" do not represent a specific quantity or order, but are merely used to distinguish names.
[0027] like Figure 1 , Figure 2 and Figure 4 As shown, a powder coating raw material mixer according to one embodiment of the present invention includes a mixing tank 1 and a mixing mechanism; a mixing chamber 111 is formed inside the mixing tank 1, and a discharge pipe 2 communicating with the mixing chamber 111 is provided at the bottom of the mixing tank 1. A metering valve 3 is installed on the discharge pipe 2, and a deflection structure for controlling the flow state of the discharge pipe 2 is provided inside the metering valve 3; the mixing mechanism includes a mixing element 4 and a drive assembly 5 installed on the mixing tank 1. The output end of the drive assembly 5 extends into the mixing chamber 111 and is connected to the mixing element 4 in a transmission manner. A plurality of mixing blades 42 are provided at intervals on the mixing element 4.
[0028] The aforementioned powder coating raw material mixer, by being equipped with a mixing chamber 111, facilitates powder collection and mixing operations, providing a sealed space for powder processing; by being equipped with a deflection structure, the deflection structure can control the opening and closing degree of the metering valve 3, thereby controlling the amount of powder discharged from the discharge pipe 2, solving the problem of inaccurate control of the amount of powder discharged; by being equipped with a drive component 5, the drive component 5 controls the rotation of the mixing component 4, thereby driving the mixing blade 42 to perform mixing operations on the powder; by being equipped with multiple mixing blades 42, the degree of powder mixing is improved, which is conducive to the uniform mixing of powder.
[0029] like Figure 1 and Figure 2As shown, in one embodiment, the mixing tank 1 includes an upper tank body 11 and a lower tank body 12 connected vertically. A mixing chamber 111 is formed inside the upper tank body 11, and an installation chamber 121 is formed inside the lower tank body 12. The mixing chamber 111 and the installation chamber 121 are separated by a partition 13. A discharge port is provided at the center of the partition 13. One end of the discharge pipe 2 is inserted into the discharge port, and the other end of the discharge pipe 2 passes through the installation chamber 121 and extends to the outside of the mixing tank 1. The installation chamber 121 provides space for the installation of the discharge pipe 2.
[0030] like Figure 1 and Figure 2 As shown, in one embodiment, a feed inlet is provided on the inner wall of the upper tank 11, and a feed pipe 112 is inserted into the feed inlet to facilitate the feeding of powder.
[0031] like Figure 1 and Figure 2 As shown, in one embodiment, the powder coating raw material mixer further includes a drying mechanism. The drying mechanism includes a temperature control device 6, an air inlet pipe 7, and an air outlet pipe 8. The air inlet pipe 7 is connected to the air inlet end of the temperature control device 6, and a pressure gauge 71 is installed on the air inlet pipe 7. The air outlet end of the temperature control device 6 is connected to one end of the air outlet pipe 8. An air outlet is provided on the partition 13, and the other end of the air outlet pipe 8 is inserted into the air outlet and extends into the mixing chamber 111. The height of the air outlet pipe 8 protruding from the partition 13 is higher than the height of the discharge port. By providing the temperature control device 6, the temperature inside the mixing chamber 111 is controlled, maintaining a dry and constant temperature environment within the mixing chamber 111. This allows the powder to be mixed more evenly during the mixing process and is not affected by a humid environment.
[0032] like Figure 2 and Figure 3 As shown, in one embodiment, the partition 13 is composed of multiple interconnected anti-corrosion plates 131, and the discharge port is provided with a sealing cap 132 by a threaded cover; thus, the anti-corrosion plates 131 are convenient for workers to clean, and also convenient for removing the cleaning agent used during cleaning, reducing corrosion; the sealing cap 132 is also convenient for workers to temporarily close the discharge port, which is beneficial for the cleaning operation.
[0033] Preferably, the temperature control device 6 is a fan. Fans are existing technology and will not be described in detail.
[0034] like Figure 4As shown, in one embodiment, the deflection structure includes a deflection shaft 31, a flow-blocking fan 32, and a control handle 33. The deflection shaft 31 is disposed through the metering valve 3 and can rotate relative to the metering valve 3. The flow-blocking fan 32 is detachably fixed to the deflection shaft 31 and is disposed inside the metering valve 3. The radius of the flow-blocking fan 32 is adapted to the inner diameter of the metering valve 3. The operator can adjust the rotation of the deflection shaft 31 by operating the control handle 33, thereby adjusting the opening and closing degree of the flow-blocking fan 32, and thus controlling the flow rate of powder in the discharge pipe 2, thereby controlling the final amount of powder discharged.
[0035] like Figure 4 As shown, in one embodiment, the deflection structure further includes an angle display 34, which is mounted on the control handle 33 and used to display the deflection angle of the deflection shaft 31 relative to its initial position. The operator can control different powder feeding rates within the same time period based on the deflection angle of the deflection shaft 31.
[0036] like Figure 2 and Figure 3 As shown, in one embodiment, multiple interconnected anti-corrosion wall blocks 113 are laid on the inner wall of the upper tank 11. Each anti-corrosion wall block 113 has a sealing strip fixedly connected to both ends, and the sealing strips at both ends of the anti-corrosion wall block 113 are matched and staggered. Thus, by providing sealing strips, the sealing performance of the anti-corrosion wall blocks 113 is increased, further enhancing the protection of the inner wall of the upper tank 11. The presence of anti-corrosion wall blocks 113 also facilitates cleaning or replacement of the inner wall of the upper tank 11 by workers, and makes it easier to remove cleaning agents used during cleaning, reducing corrosion.
[0037] like Figure 1 and Figure 2 As shown, in one embodiment, the drive assembly 5 includes a transmission rod 51 and a drive motor 52 mounted on the top of the upper tank 11. The output end of the drive motor 52 extends into the stirring chamber 111 and is connected to one end of the transmission rod 51. The other end of the transmission rod 51 is fixedly connected to the stirring element 4.
[0038] like Figure 2 As shown, in one embodiment, the stirring element 4 includes two stirring heads 41 arranged vertically, each stirring head 41 having three stirring blades 42 spaced apart along its outer periphery, with the upper stirring blades 42 and the lower stirring blades 42 being staggered. This facilitates the uniformity of powder mixing.
[0039] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0040] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A powder coating raw material mixer, characterized in that, include: A mixing tank, wherein a mixing chamber is formed inside the mixing tank, and a discharge pipe communicating with the mixing chamber is provided at the bottom of the mixing tank. A metering valve is installed on the discharge pipe, and the metering valve is provided with a deflection structure for controlling the flow state of the discharge pipe. The stirring mechanism includes a stirring element and a drive assembly mounted on the stirring tank. The output end of the drive assembly extends into the stirring chamber and is connected to the stirring element in a transmission manner. The stirring element is provided with a plurality of stirring blades spaced apart.
2. The powder coating raw material mixer according to claim 1, characterized in that, The mixing tank includes an upper tank and a lower tank connected vertically. The mixing chamber is formed in the upper tank, and an installation chamber is formed in the lower tank. The mixing chamber and the installation chamber are separated by a partition. A discharge port is provided at the center of the partition. One end of the discharge pipe is inserted into the discharge port, and the other end of the discharge pipe passes through the installation chamber and extends to the outside of the mixing tank.
3. The powder coating raw material mixer according to claim 2, characterized in that, The upper tank has an inlet on its inner side wall, and an inlet pipe is inserted into the inlet.
4. The powder coating raw material mixer according to claim 2, characterized in that, It also includes a drying mechanism, which includes a temperature control device, an air inlet pipe, and an air outlet pipe. The air inlet pipe is connected to the air inlet end of the temperature control device, and a barometer is installed on the air inlet pipe. The air outlet end of the temperature control device is connected to one end of the air outlet pipe. An air outlet is provided on the partition plate, and the other end of the air outlet pipe is inserted into the air outlet and extends into the stirring chamber. The height of the air outlet pipe protruding from the partition plate is higher than the height of the discharge port.
5. The powder coating raw material mixer according to claim 4, characterized in that, The partition is composed of multiple interconnected anti-corrosion plates, and the threaded cover on the discharge port is equipped with a sealing cap.
6. The powder coating raw material mixer according to claim 2, characterized in that, The deflection structure includes a deflection shaft, a flow-blocking fan, and a control handle. The deflection shaft passes through the metering valve and can rotate relative to the metering valve. The flow-blocking fan is detachably fixed to the deflection shaft and is disposed inside the metering valve. The radius of the flow-blocking fan is adapted to the inner diameter of the metering valve.
7. The powder coating raw material mixer according to claim 6, characterized in that, The deflection structure also includes an angle display mounted on the control handle and used to display the deflection angle of the deflection axis relative to the initial position.
8. The powder coating raw material mixer according to claim 5, characterized in that, The inner wall of the upper tank is covered with multiple interconnected anti-corrosion wall blocks. Each anti-corrosion wall block has a sealing strip fixedly connected to both ends, and the sealing strips at both ends of the anti-corrosion wall block are matched and staggered.
9. The powder coating raw material mixer according to claim 2, characterized in that, The drive assembly includes a transmission rod and a drive motor mounted on the top of the upper tank. The output end of the drive motor extends into the stirring chamber and is connected to one end of the transmission rod. The other end of the transmission rod is fixedly connected to the stirring element.
10. The powder coating raw material mixer according to claim 9, characterized in that, The stirring component includes two stirring heads arranged vertically, and each stirring head has three stirring blades spaced apart along its outer periphery, with the upper stirring blade and the lower stirring blade being staggered.
Citation Information
Patent Citations
Horizontal mixer
CN103721588A