Special-shaped silica gel detection device

Abstract

A special-shaped silica gel detection device comprises a horizontal linear driver, the moving end of the horizontal linear driver is connected with a horizontally-arranged material carrying plate, the moving path of the material carrying plate sequentially passes through a feeding unit, a detection unit and a subpackaging unit, the material carrying plate is made of a transparent material, and the detection unit comprises two scanning cameras. The shooting ends of the two scanning cameras are oppositely arranged along the upper side and the lower side of the motion path of the material carrying plate, and the subpackaging unit comprises an unqualified product collecting bin, a qualified product conveying line and a material transplanting mechanism. According to the utility model, the material carrier plate made of a transparent material is matched with the two scanning cameras, so that the special-shaped silica gel product can be quickly detected; qualified products and unqualified products of the special-shaped silica gel products are sub-packaged by adopting the material transplanting mechanism according to a detection result, so that the sub-packaging efficiency is improved, and meanwhile, mistaken packaging can be avoided; the special-shaped silica gel product is driven to move out of the material carrier plate by adopting airflow, so that the material carrier plate can be prevented from being abraded, and the detection precision of the special-shaped silica gel product is further ensured.

Description

Technical Field

[0001] This utility model relates to the technical field, and in particular to a device for detecting irregularly shaped silicone. Background Technology

[0002] The appearance of irregularly shaped silicone products is relatively complex, and the color is usually white or semi-transparent. It is difficult to judge their appearance quality with the naked eye. Manual inspection has a long inspection cycle and is prone to visual fatigue, often resulting in missed inspections and incorrect inspections, which has a great impact on production efficiency and quality.

[0003] Therefore, in view of the shortcomings of the existing technology, it is necessary to design an irregularly shaped silicone detection device to solve the above problems.

[0004] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solution of this utility model and facilitating the understanding of those skilled in the art. It should not be assumed that the above content is known to those skilled in the art simply because it has been described in the background section of this utility model. Utility Model Content

[0005] To overcome the shortcomings of the prior art, the present invention discloses an irregularly shaped silicone testing device to solve the problems of low testing efficiency and poor accuracy of irregularly shaped silicone products.

[0006] This utility model discloses an irregularly shaped silicone testing device, including a horizontal linear drive. The moving end of the horizontal linear drive is connected to a horizontally arranged material carrier plate. The moving path of the material carrier plate passes through a feeding unit, a testing unit, and a dispensing unit in sequence. The material carrier plate is made of transparent material. The testing unit includes two scanning cameras. The shooting ends of the two scanning cameras are arranged opposite each other along the upper and lower sides of the moving path of the material carrier plate. The dispensing unit includes a defective product collection bin, a qualified product conveying line, and a material transfer mechanism. The moving path of the moving end of the material transfer mechanism passes above the defective product collection bin and the qualified product conveying line and can dock with the material carrier plate.

[0007] Preferred technical solution: The feeding unit is equipped with an operating table and a display panel, through which the test results of irregularly shaped silicone products can be displayed in real time.

[0008] Preferred technical solution: A supplementary lighting mechanism is provided on one side of the scanning camera to provide supplementary lighting for the irregularly shaped silicone product at the detection unit, thereby improving the image clarity.

[0009] Preferred technical solution: The moving end of the material transfer mechanism is provided with an L-shaped receiving plate. The opening of the L-shaped receiving plate is set towards the moving path of the material carrier plate. An air blowing mechanism is provided on the side of the moving path of the material carrier plate opposite to the L-shaped receiving plate. A scraper mechanism is provided on the L-shaped receiving plate.

[0010] Preferred technical solution: The L-shaped receiving plate is provided with several grid holes to guide the airflow blown out by the blowing mechanism and prevent the airflow from swirling and carrying the irregular silicone out of the L-shaped receiving plate.

[0011] Preferred technical solution: The output direction of the scraper mechanism is towards the material carrier plate movement path, and the moving end of the scraper mechanism is provided with a scraper plate, which is arranged parallel to the material carrier plate movement path in the vertical direction.

[0012] Preferred technical solution: The non-conforming product collection bin is a movable material frame, which facilitates loading and unloading.

[0013] Due to the application of the above technical solution, the beneficial effects of this utility model compared with the prior art are as follows:

[0014] This utility model discloses a device for detecting irregularly shaped silicone products. It utilizes a transparent material carrier plate with two scanning cameras positioned opposite each other along the material carrier plate's movement path to achieve rapid detection of irregularly shaped silicone products. The device boasts high efficiency and accuracy. A material transfer mechanism separates qualified and unqualified irregularly shaped silicone products based on the detection results, improving sorting efficiency and preventing mis-sorting. Airflow is used to move the irregularly shaped silicone products off the material carrier plate, preventing wear and tear on the plate, maintaining its transparency, and thus improving the detection accuracy. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of an irregularly shaped silicone testing device according to the present invention;

[0017] Figure 2 This is a front view of an irregularly shaped silicone testing device according to the present invention;

[0018] Figure 3 This is a schematic diagram of the packaging unit in this utility model.

[0019] In the attached diagrams above, 1 is a horizontal linear drive; 2 is a material carrier plate; 3 is a feeding unit; 31 is an operating table; 32 is a display panel; 4 is a detection unit; 41 is a scanning camera; 42 is a supplementary lighting mechanism; 5 is a packaging unit; 51 is a non-conforming product collection bin; 52 is a conforming product conveyor line; 53 is a material transfer mechanism; 54 is an L-shaped receiving plate; 54a is a grid hole; 55 is an air blowing mechanism; 56 is a scraper mechanism; and 56a is a scraper plate. Detailed Implementation

[0020] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0021] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be used interchangeably where appropriate for the description of embodiments of this application herein. Furthermore, the terms "comprising" and "having," and their synonyms, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0022] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing the present invention and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0023] Furthermore, in addition to indicating direction or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.

[0024] Furthermore, the terms "installation," "setting," "equipped with," "connection," "linking," "fitting," and "fitting" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Similarly, "fitting" can mean completely or partially fitted. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] Example 1:

[0027] like Figure 1 and Figure 2 As shown, this utility model discloses an irregularly shaped silicone testing device, including a horizontal linear drive 1, a material carrier plate 2, a feeding unit 3, a testing unit 4, and a dispensing unit 5. The main components of this utility model will be described in detail below:

[0028] like Figure 1 and Figure 2 As shown, the material carrier plate 2 is set at the moving end of the horizontal linear drive 1. The material carrier plate 2 is made of transparent material, and its movement path passes through the feeding unit 3, the detection unit 4 and the dispensing unit 5 in sequence.

[0029] like Figure 1 and Figure 2 As shown, the feeding unit 3 is equipped with an operating table 31 and a display panel 32.

[0030] like Figure 1 and Figure 2 As shown, the detection unit 4 includes two scanning cameras 41, with the imaging ends of the two scanning cameras 41 arranged opposite each other on the upper and lower sides of the material carrier plate 2 along the movement path.

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, the packaging unit 5 includes a defective product collection bin 51, a qualified product conveyor line 52, and a material transfer mechanism 53. The movement path of the moving end of the material transfer mechanism 53 passes above the defective product collection bin 51 and the qualified product conveyor line 52 and can dock with the material carrier plate 2.

[0032] The method and principle of this utility model are as follows: In use, the irregularly shaped silicone product is placed on the material carrier plate 2 at the feeding unit 3. The detection device is started through the operating table 31. The horizontal linear drive 1 moves the material carrier plate 2 to the detection unit 4. Two scanning cameras 41 take pictures and samples of the upper and lower sides of the irregularly shaped silicone product on the material carrier plate 2, and the sample output is sent back to the display panel 32. Then, the horizontal linear drive 1 moves the material carrier plate 2 to the dispensing unit 5. The material transfer mechanism 53 moves the irregularly shaped silicone product into the non-conforming product collection bin 51 or onto the qualified product conveyor line 52 according to the detection results of the detection unit 4. The irregularly shaped silicone product moved onto the qualified product conveyor line 52 is transported to the qualified product collection point or other sections.

[0033] Example 2:

[0034] like Figure 1 , Figure 2 and Figure 3 As shown, in order to improve the detection accuracy, a supplementary lighting mechanism 42 is provided on one side of the scanning camera 41. The supplementary lighting mechanism 42 increases the illumination of the material carrier plate 2 at the detection unit 4, making the image captured by the scanning camera 41 clearer.

[0035] Example 3:

[0036] like Figure 1 , Figure 2 and Figure 3 As shown, to improve the dispensing efficiency of irregularly shaped silicone products, the moving end of the material transfer mechanism 53 is provided with an L-shaped receiving plate 54. The opening of the L-shaped receiving plate 54 is set towards the movement path of the material carrier plate 2. An air blowing mechanism 55 is provided on the side of the movement path of the material carrier plate 2 opposite to the L-shaped receiving plate 54. A scraper mechanism 56 is provided on the L-shaped receiving plate 54. The irregularly shaped silicone products on the material carrier plate 2 are blown onto the L-shaped receiving plate 54 by the air blowing mechanism 55. Then, the L-shaped receiving plate 54 is moved to a designated position by the material transfer mechanism 53. Finally, the irregularly shaped silicone products on the L-shaped receiving plate 54 are pushed out by the scraper mechanism 56 and fall into the unqualified product collection bin 51 or qualified product conveyor line 52 below.

[0037] Example 4:

[0038] like Figure 1 , Figure 2 and Figure 3 As shown, in order to improve the dispensing efficiency of irregularly shaped silicone products, the L-shaped receiving plate 54 is provided with several grid holes 54a. The grid holes 54a can prevent the airflow blown out by the blowing mechanism 55 from swirling, so that the irregularly shaped silicone products on the material carrier plate 2 can be smoothly blown onto the L-shaped receiving plate 54 by the airflow.

[0039] Example 5:

[0040] like Figure 1 , Figure 2 and Figure 3 As shown, to further improve the dispensing efficiency of irregularly shaped silicone products, the output direction of the scraper mechanism 56 is towards the movement path of the material carrier plate 2. The moving end of the scraper mechanism 56 is provided with a scraper plate 56a, which is set parallel to the movement path of the material carrier plate 2 in the vertical direction. When the L-shaped receiving plate 54 moves to the non-conforming product collection bin 51 or the qualified product conveying line 52, the scraper plate 56a can quickly pile out the irregularly shaped silicone products from the opening of the L-shaped receiving plate 54 and make them fall into the non-conforming product collection bin 51 or the qualified product conveying line 52 below. The operation is simple and efficient.

[0041] Example 6:

[0042] like Figure 1 , Figure 2 and Figure 3 As shown, to facilitate the transfer of defective products, the defective product collection bin 51 is set as a movable material frame. When the material frame is full of defective products, it can be directly replaced.

[0043] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for detecting irregularly shaped silicone rubber, comprising a horizontal linear drive (1), wherein the moving end of the horizontal linear drive (1) is connected to a horizontally arranged material carrier plate (2), and the moving path of the material carrier plate (2) sequentially passes through a feeding unit (3), a detection unit (4), and a dispensing unit (5), characterized in that: The material carrier plate (2) is made of transparent material. The detection unit (4) includes two scanning cameras (41). The shooting ends of the two scanning cameras (41) are arranged opposite each other on the upper and lower sides of the movement path of the material carrier plate (2). The dispensing unit (5) includes a defective product collection bin (51), a qualified product conveying line (52), and a material transfer mechanism (53). The movement path of the moving end of the material transfer mechanism (53) passes above the defective product collection bin (51) and the qualified product conveying line (52) and can dock with the material carrier plate (2).

2. The irregularly shaped silicone testing device according to claim 1, characterized in that: The feeding unit (3) is equipped with an operating table (31) and a display panel (32).

3. The irregularly shaped silicone testing device according to claim 1, characterized in that: The scanning camera (41) is provided with a supplementary lighting mechanism (42) on one side.

4. The irregularly shaped silicone testing device according to claim 1, characterized in that: The moving end of the material transfer mechanism (53) is provided with an L-shaped receiving plate (54). The opening of the L-shaped receiving plate (54) is set towards the moving path of the material carrier plate (2). An air blowing mechanism (55) is provided on the side of the moving path of the material carrier plate (2) opposite to the L-shaped receiving plate (54). A scraper mechanism (56) is provided on the L-shaped receiving plate (54).

5. The irregularly shaped silicone testing device according to claim 4, characterized in that: The L-shaped receiving plate (54) is provided with several grid holes (54a).

6. The irregularly shaped silicone testing device according to claim 5, characterized in that: The output direction of the scraper mechanism (56) is toward the movement path of the material carrier plate (2). The moving end of the scraper mechanism (56) is provided with a scraper plate (56a). The scraper plate (56a) is arranged parallel to the movement path of the material carrier plate (2) in the vertical direction.

7. The irregularly shaped silicone testing device according to claim 1, characterized in that: The non-conforming product collection bin (51) is a movable material frame.

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