Cleaning equipment for cleaning crane moving track
By designing a cleaning device that combines water washing and brushing components with an oiling component, the problems of insufficient track cleaning and maintenance in existing technologies have been solved, achieving efficient cleaning and maintenance and extending the service life of the tracks.
Patent Information
- Application Number
- CN202422979176.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing crane rail cleaning equipment is prone to wear and tear on the rails during the cleaning process, and lacks maintenance after cleaning, resulting in a shortened rail life and increased maintenance costs.
A cleaning device comprising a water washing component, a brushing component, and an oiling component was designed. The device achieves cleaning and oiling of the track through a combination of a water tank, a nozzle, a stiff brush, and a sponge pad. Combined with a power component and a motor drive, the device can be moved and operated.
It improves the practicality of track cleaning, extends the service life of the tracks, and reduces maintenance costs.
Smart Images

Figure CN223530914U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of track cleaning technology, and in particular to a cleaning device for cleaning the moving tracks of a crane. Background Technology
[0002] The track is a major component of a crane. Its function is to guide the wheels of the equipment forward, bear the enormous pressure of the wheels, and transmit it to the sleepers. The track must provide the wheels with a continuous, smooth, and least resistant rolling surface. During long-term use, sludge and clumps will accumulate on the track. If the sludge and clumps accumulate for a long time without timely cleaning, they will not only cause corrosive damage to the track, but also affect the safety of the vehicle traveling on the track. Existing equipment usually uses water guns and scrapers for cleaning. However, in order to ensure the cleaning effect, the scraper will cause some wear to the track. Moreover, no subsequent protective treatment is done after cleaning, which reduces the life of the track and increases costs. Therefore, this utility model improves the existing equipment to address the above problems. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cleaning device for cleaning the moving rails of cranes.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a cleaning device for cleaning the moving rails of a crane, comprising a housing, a frame fixedly connected to the bottom surface of the housing, through holes in the middle of both sides of the housing, wheels installed outside the through holes, a power assembly between the wheels, the power assembly mounted on the middle of the top surface of the frame, a water tank at the front end of the top surface of the frame, a water washing assembly on the water tank, an oil tank at the rear end of the top surface of the frame, an oiling assembly on the oil tank, a brushing assembly between the power assembly and the water washing assembly on the top surface of the frame, and a filling pipe fixedly connected to the top of both the water tank and the oil tank, the filling end extending beyond the top surface of the housing.
[0005] Preferably, the power assembly includes a power frame, which is fixedly connected to the middle of the top surface of the vehicle frame. A first motor is fixedly connected to one end of the inner side of the power frame. The first motor passes through the side wall of the power frame and is connected to a rotating shaft via a belt. Both the first motor and the rotating shaft are fitted with pulleys on the belt. The rotating shaft is rotatably connected to the top surface of the power frame via a connecting seat, and wheels are fixedly connected to both ends of the rotating shaft.
[0006] Preferably, the water washing assembly includes a water tank, a water pump is provided at the bottom of the water tank, and nozzles are connected to both sides of the water pump through water pipes. A damping rotating frame is fitted on the outside of the nozzles, and the top surface of the damping rotating frame is rotatably connected to the vehicle frame.
[0007] Preferably, the brushing assembly includes a fixing plate, which is obliquely fixed on both sides of the front end face of the power frame. A second motor is fixedly connected to the bottom surface of the fixing plate, and a driving helical gear is fixedly connected to the front end face of the second motor. A driven helical gear is vertically engaged in front of the driving helical gear. The driven helical gear is rotatably connected to the frame. The driven helical gear passes through the frame via a connecting shaft and is fixedly connected to a hard brush for track cleaning.
[0008] Preferably, the oiling assembly includes a third motor, which is fixedly connected to one end of the inner side of the power frame. The third motor passes through the side wall of the power frame and is fixedly connected to a drive gear. A driven gear meshes with the drive gear below it. A bidirectional screw is fixedly connected to one side of the driven gear. One end of the bidirectional screw passes through the side wall of the frame and is rotatably connected to the frame. A guide bar is provided in the front-rear direction of the bidirectional screw. The guide bar is fixed between the side walls of the frame. Clamping blocks are symmetrically sleeved on the outer side of the bidirectional screw. The two sides of the clamping blocks slide against the guide bar.
[0009] Preferably, a sponge pad is fixedly installed on the opposite surface of the clamping block, and the clamping block is connected to the oil tank at the rear end of the top surface of the frame through an oil pipe, and an oil pump is installed in the oil tank.
[0010] Preferably, a battery is installed and connected to the center of the inner top surface of the power frame, and the battery is connected to the power assembly, water washing assembly, brushing assembly and oiling assembly via wires.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the cooperation of the water washing component and the brush washing component, facilitates the cleaning of sludge and clumps, improves practicality, and realizes the ability to clean the track. Furthermore, through the cooperation of the oiling component and the power component, it facilitates the oiling of the cleaned track, improves practicality, realizes the ability to maintain the track, and ultimately solves the problem of reduced track life due to lack of maintenance after cleaning. Attached Figure Description
[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0013] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the equipment proposed in this utility model;
[0014] Figure 2 This is a side view of the overall structure of the equipment proposed in this utility model;
[0015] Figure 3 This is a three-dimensional schematic diagram of a partial structure of the equipment proposed in this utility model;
[0016] Figure 4This is a front view schematic diagram of the power component structure proposed in this utility model;
[0017] Figure 5 This is a three-dimensional schematic diagram of the water washing component structure proposed in this utility model;
[0018] Figure 6 This is a three-dimensional schematic diagram of the brushing component structure proposed in this utility model;
[0019] Figure 7 This is a three-dimensional schematic diagram of the oiling component structure proposed in this utility model.
[0020] The components in the diagram are numbered as follows: 1. Equipment housing; 2. Frame; 3. Power frame; 4. First motor; 5. Belt; 6. Rotating shaft; 7. Wheel; 8. Water tank; 9. Nozzle; 10. Damped rotating frame; 11. Fixing plate; 12. Second motor; 13. Driving helical gear; 14. Driven helical gear; 15. Hard brush; 16. Third motor; 17. Driving gear; 18. Driven gear; 19. Double-acting screw; 20. Clamping block; 21. Sponge pad; 22. Oil tank; 23. Battery. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Example: See Figure 1-7This utility model discloses a cleaning device for cleaning the moving rails of a crane, comprising a housing 1, a frame 2 fixedly connected to the bottom surface of the housing 1, through holes in the middle of both sides of the housing 1, wheels 7 mounted outside the through holes, a power assembly between the wheels 7, the power assembly mounted on the middle of the top surface of the frame 2, a water tank 8 at the front end of the top surface of the frame 2 with a water washing assembly on the water tank 8, an oil tank 22 at the rear end of the top surface of the frame 2 with an oiling assembly on the oil tank 22, and a brushing assembly between the power assembly and the water washing assembly on the top surface of the frame 2. A filling pipe is fixedly connected to the top of both the water tank 8 and the oil tank 22, the filling end extending beyond the top surface of the housing 1. The modular design facilitates equipment maintenance and upgrades, improving practicality; the power assembly includes a power frame 3, a power... The frame 3 is fixedly connected to the middle of the top surface of the frame 2. The first motor 4 is fixedly connected to one end of the inner side of the power frame 3. The first motor 4 passes through the side wall of the power frame 3 and is connected to the rotating shaft 6 through the belt 5. Both the first motor 4 and the rotating shaft 6 are fitted with pulleys that are fitted with the belt 5. The rotating shaft 6 is rotatably connected to the top surface of the power frame 3 through the connecting seat. Wheels 7 are fixedly connected to both ends of the rotating shaft 6. The cooperation between the first motor 4 and the wheels 7 facilitates the movement of the equipment and improves its practicality. The water washing component includes a water tank 8. A water pump is provided at the bottom of the water tank 8. Both sides of the water pump are connected to nozzles 9 through water pipes. A damping rotating frame 10 is fitted on the outside of the nozzles 9. The top surface of the damping rotating frame 10 is rotatably connected to the frame 2. The cooperation between the water tank 8 and the nozzles 9 facilitates the washing of oil and sludge and improves its practicality.
[0023] In this invention, the brushing assembly includes a fixing plate 11, which is obliquely fixed to both sides of the front end face of the power frame 3. A second motor 12 is fixedly connected to the bottom surface of the fixing plate 11, and a driving helical gear 13 is fixedly connected to the front end face of the second motor 12. A driven helical gear 14 is vertically engaged in front of the driving helical gear 13. The driven helical gear 14 is rotatably connected to the frame 2. The driven helical gear 14 passes through the frame 2 via a connecting shaft and is fixedly connected to a hard-bristled brush 15 for track cleaning. The cooperation between the second motor 12 and the hard-bristled brush 15 facilitates the removal of stubborn clumps, improving practicality. The oiling assembly includes a third motor 16, which is fixedly connected to one end of the inner side of the power frame 3. The third motor 16 passes through the side wall of the power frame 3 and is fixedly connected to a driving gear 17. A driven gear 18 is engaged below the driving gear 17. A bidirectional screw 19 is fixedly connected to one side of the driven gear 18. One end of the bidirectional screw 19 passes through the side wall of the frame 2 and is rotatably connected to the frame 2. Guide bars are provided in the front-rear direction of the bidirectional screw 19 and are fixed between the side walls of the frame 2. Clamping blocks 20 are symmetrically sleeved on the outside of the bidirectional screw 19. The two sides of the clamping blocks 20 slide against the guide bars. Sponge pads 21 are installed and fixed on the opposite surfaces of the clamping blocks 20. The clamping blocks 20 are connected to the oil tank 22 at the rear end of the top surface of the frame 2 through oil pipes. The oil tank 22 is equipped with an oil pump. The cooperation between the oil tank 22 and the sponge pads 21 facilitates the application of oil to the track, improving practicality. A battery 23 is installed and connected in the middle of the inner top surface of the power frame 3. The battery 23 is connected to the power component, water washing component, brushing component and oiling component through wires. The battery 23 supplies power to each component, improving convenience.
[0024] Working principle: When using this utility model, firstly, start the battery 23 to power all electrical components. Then, place the device on the target track and start the third motor 16 to rotate the bidirectional screw 19, thereby driving the clamping block 20 to move relative to the track until the sponge pad 21 fully contacts the side of the track. Then, start the first motor 4 to drive the wheel 7 to rotate, thereby moving the device forward. At the same time, start the water pump in the water tank 8 to spray water from the nozzle 9 to wash away the sludge on the track. Simultaneously, start the second motor 12 to drive the driving helical gear 13 to rotate, thereby driving the driven helical gear 14 to rotate, and finally driving the hard brush 15 to rotate to brush away the remaining clumps. At the same time, start the oil pump in the oil tank 22 to pump lubricating oil through the oil pipe to the sponge pad 21. Finally, with the movement of the device, the cleaning and maintenance of the entire track is completed. After the work is completed, turn off the battery 23.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A cleaning device for cleaning the moving rails of a crane, comprising a housing (1), characterized in that: The bottom surface of the equipment housing (1) is fixed to the frame (2). The middle of both sides of the equipment housing (1) is provided with through holes. Wheels (7) are installed outside the through holes. A power assembly is provided between the wheels (7). The power assembly is mounted on the middle of the top surface of the frame (2). A water tank (8) is provided at the front end of the top surface of the frame (2). A water washing assembly is provided on the water tank (8). An oil tank (22) is provided at the rear end of the top surface of the frame (2). An oiling assembly is provided on the oil tank (22). A brushing assembly is provided between the power assembly and the water washing assembly on the top surface of the frame (2). A filling pipe is fixed to the top of both the water tank (8) and the oil tank (22). The filling end extends out of the top surface of the equipment housing (1).
2. The cleaning equipment for cleaning crane moving rails according to claim 1, characterized in that: The power assembly includes a power frame (3), which is fixed to the middle of the top surface of the frame (2). A first motor (4) is fixed to one end of the inner side of the power frame (3). The first motor (4) passes through the side wall of the power frame (3) and is connected to a rotating shaft (6) via a belt (5). Both the first motor (4) and the rotating shaft (6) are fitted with pulleys via belts (5). The rotating shaft (6) is rotatably connected to the top surface of the power frame (3) via a connecting seat. Wheels (7) are fixed to both ends of the rotating shaft (6).
3. The cleaning equipment for cleaning crane moving rails according to claim 1, characterized in that: The water washing assembly includes a water tank (8), a water pump is provided at the bottom of the water tank (8), and nozzles (9) are connected to both sides of the water pump through water pipes. A damping rotating frame (10) is fitted on the outside of the nozzles (9), and the top surface of the damping rotating frame (10) is rotatably connected to the frame (2).
4. A cleaning device for cleaning crane moving rails according to claim 1, characterized in that: The brushing assembly includes a fixing plate (11), which is obliquely fixed on both sides of the front end face of the power frame (3). A second motor (12) is fixedly connected to the bottom surface of the fixing plate (11). A driving helical gear (13) is fixedly connected to the front end face of the second motor (12). A driven helical gear (14) is vertically engaged in front of the driving helical gear (13). The driven helical gear (14) is rotatably connected to the frame (2). The driven helical gear (14) passes through the frame (2) through a connecting shaft and is fixedly connected to a hard brush (15) for track cleaning.
5. A cleaning device for cleaning crane moving rails according to claim 1, characterized in that: The oiling assembly includes a third motor (16), which is fixed to one end of the inner side of the power frame (3). The third motor (16) passes through the side wall of the power frame (3) and is fixed to the drive gear (17). A driven gear (18) meshes with the drive gear (17) below. A bidirectional screw (19) is fixed to one side of the driven gear (18). One end of the bidirectional screw (19) passes through the side wall of the frame (2) and is rotatably connected to the frame (2). A guide bar is provided in the front-rear direction of the bidirectional screw (19). The guide bar is fixed between the side walls of the frame (2). Clamping blocks (20) are symmetrically sleeved on the outside of the bidirectional screw (19). The two sides of the clamping blocks (20) slide against the guide bar.
6. A cleaning device for cleaning crane moving rails according to claim 5, characterized in that: A sponge pad (21) is fixedly installed on the opposite surface of the clamping block (20). The clamping block (20) is connected to the oil tank (22) at the rear end of the top surface of the frame (2) through an oil pipe. An oil pump is installed in the oil tank (22).
7. A cleaning device for cleaning crane moving rails according to claim 2, characterized in that: A battery (23) is installed and connected to the middle of the inner top surface of the power frame (3). The battery (23) is connected to the power component, water washing component, brushing component and oiling component through wires.