Belt dust collection device

By using a fan assembly and baffle design in the cotton swab production process, the cotton dust on the belt is automatically cleaned, solving the problem of cotton dust contaminating the product and improving the product qualification rate and production efficiency.

CN223530995UActive Publication Date: 2025-11-11JIEYANG TOP TIPS DAILY USE PROD CO LTD
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Patent Information

Application Number
CN202422723817.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-11-11
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

During the production of cotton swabs, cotton dust easily adheres to the belt, causing product contamination and cleaning difficulties. Traditional methods rely on manual cleaning of the cloth, which is inefficient and incomplete.

Method used

A vacuum is created using a fan assembly, and the pressure difference draws cotton dust into the device. Combined with a baffle design, this enables automatic belt cleaning, reducing manual intervention.

Benefits of technology

It effectively removed cotton dust from the belt, improved the product qualification rate, reduced the labor intensity and operating costs of workers, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt dust suction device, relates to the technical field of cotton swab manufacturing, aims to solve the problem that a belt is contaminated by cotton dust, and adopts the technical scheme that the belt dust suction device comprises a conveying line, a cotton biting device is arranged on one side of the conveying line, two channels are formed in the upper surface of the cotton biting device, and cotton slivers are in transmission fit in the channels; an auxiliary frame is arranged on one side of the conveying line. Through the arrangement of the auxiliary frame, cotton slivers can enter the cotton biting device approximately vertically under the assistance of the auxiliary frame, so that the cotton slivers enter the cotton biting device more smoothly, the abrasion of the channels to the cotton slivers is reduced, the waste of raw materials is reduced, and through the arrangement of the belt, the belt can drive a plurality of transmission wheels to move synchronously. Meanwhile, discharging can be better assisted, the problem that normal operation of the device is affected due to the fact that cotton dust is attached to the upper surface of a belt is effectively solved through the arranged exhaust fan assembly, the labor force of workers is greatly reduced, the working cost is reduced, and the working efficiency of the device is effectively improved.
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Description

Technical Field

[0001] This utility model belongs to the field of cotton swab manufacturing, specifically, it relates to a belt vacuuming device. Background Technology

[0002] Fully automatic cotton swab machines are automated, high-speed, and high-efficiency cotton swab production machines designed and manufactured according to national hygiene standards. However, cotton swab tips easily generate cotton dust during production, and the glue used in the process can easily splash onto the conveyor belt. Over time, cotton dust can adhere to the conveyor belt. The traditional method is to place a damp cloth above the conveyor belt and wipe away the cotton dust through friction between the belt and the cloth. When the cotton dust on the cloth reaches a certain level, employees need to manually clean the cloth. If it is not cleaned properly or in a timely manner, the cotton dust can easily roll onto the product, causing the product to be defective.

[0003] In summary, this utility model provides a belt vacuum cleaner to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a belt dust collection device. Its advantages lie in the fact that the high-speed operation of the exhaust fan creates a vacuum inside the fan body. Under the influence of the air pressure difference, cotton dust enters the device with the air, thereby cleaning the belt. This eliminates the hassle of wiping the belt with a cloth, thus eliminating the need for manual cleaning of the cloth by workers, reducing their workload, and preventing poor belt cleaning results due to unclean cloths. It also effectively avoids the problem of cotton dust rolling onto the product and causing product contamination, greatly improving the product qualification rate.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A belt-driven dust collection device includes: a conveyor line, a cotton biteer installed on one side of the conveyor line, two channels being formed on the upper surface of the cotton biteer, and cotton strips being driven and engaged inside the channels; an auxiliary frame installed on one side of the conveyor line, and two holes being formed on the upper surface of the auxiliary frame, the holes corresponding to the cotton strips.

[0007] Multiple drive wheels are rotatably fitted on one side of the conveyor line, and belts are connected to the periphery of the multiple drive wheels. The belts are located between the two cotton strips. A fan assembly is fixed on one side of the conveyor line and located on one side of the auxiliary frame. The fan assembly includes a fan body installed on one side of the conveyor line, a pipe fixed on one side of the fan body, an exhaust port fixed at one end of the pipe, and two baffles fixed at the lower end of the exhaust port. The exhaust port corresponds to the upper surface of the belt, and the two baffles correspond to the opposite sides of the belt.

[0008] By adopting the above technical solution, the cotton sliver can enter the cotton feeder almost vertically with the assistance of the auxiliary frame, making the entry into the feeder smoother, reducing wear on the cotton sliver in the channel, and reducing waste of raw materials. The belt can drive multiple transmission wheels to move synchronously, and can also better assist in material discharge. The exhaust fan assembly can suck away cotton dust attached to the surface of the belt through the exhaust port, effectively solving the problem of cotton dust on the surface of the belt affecting the normal operation of the device, and reducing the occurrence of cotton dust rolling onto the product. The two baffles can better remove cotton dust from the surface of the belt, greatly reducing the labor force of employees, reducing operating costs, and effectively improving the working efficiency of the device and the product qualification rate.

[0009] The present invention is further configured such that: a feeding drive wheel is installed on one side of the conveyor line, a feeding belt is driven around the feeding drive wheel, the lower end of the cotton biteer has a groove, and the feeding belt and the belt are slidably engaged in the groove.

[0010] By adopting the above technical solution, the equipment can be fed by a feeding belt to realize the automatic conveying of materials, which greatly improves the work efficiency. Furthermore, by setting the feeding belt in the slot, the material conveyed by the feeding belt can be further processed through the cotton strip in the cotton biteer to realize the production of cotton swabs.

[0011] The present invention is further configured such that one end of the feeding belt is the feeding end and the other end is the discharging end.

[0012] By adopting the above technical solution, the feeding belt can feed materials from one end and discharge them from the other end, thus achieving orderly material transportation.

[0013] The present invention is further configured such that the feeding belt is located on the underside of the belt.

[0014] By adopting the above technical solution, the material can be processed by moving between the feeding belt and the conveyor belt, preventing the material from deviating during the processing.

[0015] The present invention is further configured such that the belt moves in the same direction as the feeding belt.

[0016] By adopting the above technical solutions, the belt and feeder can better transport materials and prevent material deviation.

[0017] The present invention is further configured such that: two anti-abrasion plates are installed on the upper side of the channel, and the anti-abrasion plates correspond to the cotton strip.

[0018] By adopting the above technical solution, when the swab enters the channel, the anti-abrasion plate can protect the swab, preventing it from being scratched or broken by the edge of the channel, thus reducing the impact on subsequent processing.

[0019] The present invention is further configured such that the plurality of transmission wheels include one driving wheel and a plurality of driven wheels.

[0020] By adopting the above technical solution, one driving pulley can drive multiple other driven pulleys to rotate synchronously through the belt, which saves energy and makes the belt operation more stable.

[0021] In summary, the beneficial technical effects of this utility model are as follows:

[0022] The auxiliary frame allows the cotton sliver to enter the cotton feeder almost vertically, making the entry smoother, reducing wear on the cotton sliver in the channel, and minimizing raw material waste. The belt drive enables multiple transmission pulleys to move synchronously, further assisting in material discharge. The exhaust fan assembly effectively removes cotton dust adhering to the belt surface through the exhaust port, solving the problem of cotton dust affecting the normal operation of the device and reducing the occurrence of cotton dust rolling onto the product. Two baffles further enhance the removal of cotton dust from the belt surface, significantly reducing labor costs and improving the efficiency of the device.

[0023] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0024] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort. In the drawings:

[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of the conveyor line assembly according to an embodiment of the present invention;

[0026] Figure 2 This is a three-dimensional structural diagram of the cotton-biting device assembly according to an embodiment of the present invention;

[0027] Figure 3 This is a three-dimensional structural diagram of the exhaust fan assembly according to an embodiment of the present invention;

[0028] Figure 4 for Figure 3 Schematic diagram of the structure at point A in the middle;

[0029] The attached diagram lists the components represented by each number as follows:

[0030] 1. Conveyor line; 2. Cotton biteer; 201. Channel; 202. Abrasion plate; 203. Groove; 3. Cotton strip; 4. Auxiliary frame; 401. Hole; 5. Belt; 6. Exhaust fan assembly; 601. Exhaust fan body; 602. Pipe; 603. Exhaust port; 604. Baffle plate; 7. Drive wheel; 8. Driven wheel; 9. Feeding belt; 10. Feeding drive wheel. Detailed Implementation

[0031] The present invention will be further described in detail below with reference to the accompanying drawings.

[0032] Reference Figure 1-4 The present invention discloses a belt dust collection device, comprising: a conveyor line 1, a cotton biteer 2 installed on one side of the conveyor line 1, two channels 201 opened on the upper surface of the cotton biteer 2, a cotton strip 3 being driven and coupled inside the channel 201, and an auxiliary frame 4 installed on one side of the conveyor line 1, two holes 401 opened on the upper surface of the auxiliary frame 4, the holes 401 corresponding to the cotton strip 3.

[0033] Multiple drive wheels are rotatably mounted on one side of the conveyor line 1, and belts 5 are connected to each other around their peripheries. Belts 5 are located between two cotton strips 3. A blower assembly 6 is fixed to one side of the conveyor line 1, located on one side of the auxiliary frame 4. The blower assembly 6 includes a blower body 601 mounted on one side of the conveyor line 1, a pipe 602 fixed to one side of the blower body 601, an exhaust port 603 fixed to one end of the pipe 602, and two baffles 604 fixed to the lower end of the exhaust port 603. The exhaust port 603 corresponds to the upper surface of the belt 5, and the two baffles 604 correspond to the opposite sides of the belt 5. A feeding drive wheel 10 is mounted on one side of the conveyor line 1, and a feeding belt 9 is driven around the periphery of the feeding drive wheel 10. The lower end of the cotton feeder 2 has a slot 203, which corresponds to both the feeding belt 9 and the belt 5. One end of the feeding belt 9 is the inlet end, and the other end is the outlet end. Both the conveyor line 1 and the feeding drive wheel 10 can be driven by a motor or an external power supply.

[0034] One application of this embodiment is as follows: When it is necessary to process the cotton swabs 3, the conveyor line 1 is started, and then the cotton swabs 2 starts to operate. The cotton swabs 2 pulls the two cotton swabs 3 into the inside of the cotton swabs 2 through the two channels 201. Then the two cotton swabs 3 move into the cotton swabs 2 through the two holes 401 in the auxiliary frame 4. At the same time, the feeding drive wheel 10 is started, and the feeding drive wheel 10 drives the feeding belt 9 to transport the material. At the same time, multiple drive wheels will move synchronously through the belt 5. When the material on the upper side of the feeding belt 9 enters the cotton swabs 2, the product is processed in the cotton swabs 2. The processed cotton swabs are transported out through the feeding belt 9 and the belt 5 to enter the next process. During the processing of tampons 3, the cotton dust that falls off may adhere to the surface of belt 5. At this time, the exhaust fan 601 is activated. The high-speed operation of the exhaust fan 601 creates a vacuum inside. Under the influence of the air pressure difference, air flows through pipe 602 and exhaust port 603 to suck away the cotton dust adhering to the surface of belt 5. Simultaneously, the baffle plate 604 prevents air from entering from the side of belt 5 during suction, thus ensuring the normal operation of the device and completing the dust suction of belt 5. It should be noted that all electrical equipment involved in this application can be powered by a battery or an external power source.

[0035] Reference Figure 2 In this embodiment, the feed belt 9 is located below the belt 5. The belt 5 and the feed belt 9 move in the same direction. When the conveyor line 1 and the feed belt 9 are started, the movement of the belt 5 and the feed belt 9 can quickly transfer the products between them and prevent the products from falling off.

[0036] Reference Figure 2-3 In this embodiment, the multiple transmission wheels include a driving wheel 7 and multiple driven wheels 8. When the driving wheel 7 is activated, it can drive the multiple driven wheels 8 to move together via the belt 5.

[0037] Reference Figure 3-4 In this embodiment, two anti-abrasion plates 202 are installed on the upper side of the channel 201, and the anti-abrasion plates 202 correspond to the cotton strip 3. When the cotton strip 3 enters the cotton feeder 2, the cotton strip 3 will enter the channel 201 through the anti-abrasion plates 202, so that the anti-abrasion plates 202 can protect the periphery of the cotton strip 3.

[0038] The above embodiments can be combined with each other.

[0039] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A belt-driven dust collection device, comprising: A conveyor line (1) is characterized in that a cotton biteer (2) is installed on one side of the conveyor line (1), and two channels (201) are opened on the upper surface of the cotton biteer (2), and a cotton strip (3) is driven and cooperated in the channel (201). An auxiliary frame (4) is installed on one side of the conveyor line (1), and two holes (401) are opened on the upper surface of the auxiliary frame (4), and the holes (401) correspond to the cotton strip (3). The conveyor line (1) is rotatably fitted with multiple drive wheels on one side, and a belt (5) is connected to the periphery of the multiple drive wheels. The belt (5) is located between the two cotton strips (3). A fan assembly (6) is fixed on one side of the conveyor line and located on one side of the auxiliary frame (4). The fan assembly (6) includes a fan body (601) installed on one side of the conveyor line (1), a pipe (602) fixed on one side of the fan body (601), a fan outlet (603) fixed at one end of the pipe (602), and two baffles (604) fixed on opposite sides of the fan outlet (603). The fan outlet (603) corresponds to the upper surface of the belt (5), and the two baffles (604) correspond to the opposite sides of the belt (5).

2. The belt dust collection device according to claim 1, characterized in that, The conveyor line (1) is equipped with a feeding drive wheel (10) on one side, and a feeding belt (9) is driven around the feeding drive wheel (10). The lower end of the cotton biteer (2) has a groove (203), and the feeding belt (9) and the belt (5) are slidably fitted in the groove (203).

3. A belt dust collection device according to claim 2, characterized in that, One end of the feeding belt (9) is the feeding end, and the other end is the discharging end.

4. A belt vacuum cleaner according to claim 3, characterized in that, The feeding belt (9) is located below the belt (5).

5. A belt dust collection device according to claim 2, characterized in that, The belt (5) moves in the same direction as the feeding belt (9).

6. A belt vacuum cleaner according to claim 1, characterized in that, Two anti-abrasion plates (202) are installed on the upper side of the channel (201), and the anti-abrasion plates (202) correspond to the cotton strip (3).

7. A belt vacuum cleaner according to claim 1, characterized in that, The plurality of drive wheels include a driving wheel (7) and a plurality of driven wheels (8).