Solar aluminum frame production stamping equipment

By introducing a clamping sleeve and gear motor design into the stamping equipment for producing aluminum solar cell frames, automatic adjustment of the frame angle is achieved. This solves the problem of automatic angle adjustment in existing technologies that rely on manual adjustment, and enables automatic adjustment of the frame stamping equipment. It also solves the problems of low efficiency and inaccurate adjustment in existing technologies, achieving highly efficient automated adjustment.

CN223531249UActive Publication Date: 2025-11-11ZHONGSHAN XIANNENG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422912186.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-11
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In existing stamping equipment for producing aluminum solar cell frames, the stamping angle of the frame relies on manual adjustment, resulting in low efficiency and inaccuracy.

Method used

A stamping equipment for producing aluminum frames for solar panels was designed. Through the cooperation of a clamping sleeve and a gear motor, the angle of the frame can be automatically adjusted. The design of clamping and flipping the clamping sleeve enables automatic adjustment. Adjusting the angle of the clamping sleeve realizes automatic adjustment of the frame, and adjusting the angle of the clamping sleeve realizes automatic control.

Benefits of technology

The efficiency and precision of frame stamping have been improved. The angle of the clamping sleeve has been adjusted to realize the automatic adjustment of the frame stamping angle, thereby improving production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of frame production equipment, and discloses solar aluminum frame production stamping equipment which comprises a machining table, a conveying belt is installed in the machining table, a support is fixedly connected to the upper portion of the back face of the machining table, and a first lead screw is installed in the support. The outer portion of the first lead screw is in threaded connection with a connecting plate, the inner side of the connecting plate is movably connected with a mounting plate in a sleeving mode, the interior of the mounting plate is movably connected with a disc in a sleeving mode, and a hydraulic rod is installed in the disc. A frame is placed on the upper portion of a second transverse rod, meanwhile, a screw rod is rotated, the screw rod pushes a clamping plate to move towards the inner side, namely, the clamping plate extrudes and limits the side face position of the frame, meanwhile, a gear motor is started, the gear motor drives the angle of a clamping sleeve to be adjusted, and then the frame can be turned over; the stamping direction of the frame can be adjusted.
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Description

Technical Field

[0001] This utility model relates to the technical field of frame production equipment, specifically a stamping equipment for producing aluminum solar cell frames. Background Technology

[0002] Aluminum frames are used to protect the glass edges, enhance the sealing performance of photovoltaic modules, and improve the overall mechanical strength of photovoltaic modules, facilitating the installation and transportation of photovoltaic modules. Typically, the aluminum frame production process requires stamping to shape the aluminum frame, which facilitates subsequent assembly and installation.

[0003] In the typical process of stamping frames using a stamping device, the stamping head is moved downwards by a hydraulic device to stamp the frame placed at the lower end of the stamping head. During the stamping process, it is necessary to adjust the stamping direction and angle in a timely manner. However, after the frame is placed on the stamping seat, the position of the frame needs to be manually adjusted by the operator. It is difficult to adjust the stamping angle accurately by hand, which affects the stamping efficiency of the stamping head. Therefore, we propose a stamping equipment for the production of solar aluminum frames. Utility Model Content

[0004] To address the shortcomings of existing stamping equipment for producing aluminum solar cell frames, this invention provides a stamping equipment for producing aluminum solar cell frames. This equipment has the advantage of placing the frame on the upper part of the second crossbar and clamping it, while simultaneously rotating the angle of the clamping sleeve to easily adjust the angle of the frame, thus solving the problems mentioned in the background art.

[0005] This utility model provides the following technical solution: a stamping equipment for producing aluminum frames for solar cells, including a processing table, a conveyor belt installed inside the processing table, a bracket fixedly connected to the upper part of the back of the processing table, a first lead screw installed inside the bracket, a connecting plate threaded to the outside of the first lead screw, an mounting plate movably sleeved on the inner side of the connecting plate, a disc movably sleeved inside the mounting plate, a hydraulic rod installed inside the disc, a stamping head provided at the lower part of the hydraulic rod, a slide rail fixedly connected to the middle of the upper end of the conveyor belt, a slider movably sleeved on the upper part of the slide rail, a limit sleeve fixedly connected to the upper part of the slider, and a clamping sleeve movably sleeved inside the limit sleeve.

[0006] Preferably, a second lead screw is movably sleeved on the upper part of the connecting plate, and a threaded sleeve is fixedly connected to the side of the mounting plate, the threaded sleeve being threaded onto the outside of the second lead screw.

[0007] Preferably, the connecting plate is disposed at the front end of the support, and the connecting plate is kept parallel to the upper end of the conveyor belt.

[0008] Preferably, the disc is circular, the punch head is kept perpendicular to the lower end of the disc, and a support base is fixedly connected to one side of the lower part of the disc, while the support base extends to the lower end of the punch head.

[0009] Preferably, the upper part of the slide rail is provided with a slide groove, and the lower end of the slider is movably sleeved inside the upper end of the slide rail.

[0010] Preferably, the clamping sleeve is circular and is fitted inside the limiting sleeve. A gear motor is fixedly connected to the middle of the lower end of the limiting sleeve, and the gear motor and the clamping sleeve are meshed together.

[0011] Preferably, a second crossbar is fixedly connected to the middle of the clamping sleeve, and clamping plates are installed inside both sides of the clamping sleeve by screws, with the inner side of the clamping plates holding the aluminum solar cell frame to be processed.

[0012] This invention, by controlling the position of the support base and rotating the adjusting disc, allows for adjustment of the angle between the stamping head and the support base. Specifically, the downward stamping angle of the stamping head can be adjusted, as can the upward stamping direction of the stamping head on the frame, thus enhancing the ability to adjust the angle of the frame. This solar aluminum frame production stamping equipment, by placing the frame on the upper part of the second crossbar and simultaneously rotating the screw, pushes the clamping plate inward, thus pressing and limiting the side position of the frame. Simultaneously, the gear motor is activated, driving the adjustment of the angle of the clamping sleeve, thereby flipping the frame. By flipping the clamping sleeve, the stamping direction of the frame can be adjusted. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0014] Figure 2 This is a schematic cross-sectional view of the main body of this utility model;

[0015] Figure 3 This is a side view of the structure of this utility model;

[0016] Figure 4 This is an enlarged structural schematic diagram of the clamping device of this utility model;

[0017] Figure 5 This is an enlarged structural diagram of point A in this utility model. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 This utility model provides a stamping equipment for producing aluminum frames for solar panels, including a processing table 1. A conveyor belt 2 is installed inside the processing table 1, which adjusts the position of the frame left and right. A bracket 3 is fixedly connected to the upper part of the back of the processing table 1. A first lead screw 4 is installed inside the bracket 3. Activating the first lead screw 4 adjusts the height of the stamping equipment. A connecting plate 5 is threaded onto the outside of the first lead screw 4. An mounting plate 8 is movably sleeved on the inner side of the connecting plate 5. A disc 9 is movably sleeved inside the mounting plate 8. Rotating the disc 9 allows adjustment of the stamping direction. A hydraulic rod 10 is installed inside the disc 9. A punch head 11 is set at the lower part of the hydraulic rod 10. A slide rail 13 is fixedly connected to the middle of the upper end of the conveyor belt 2. A slider 14 is movably sleeved on the upper part of the slide rail 13. The position of the slider 14 inside the slide rail 13 can be adjusted, that is, the clamping position can be adjusted according to the different sizes of the frame. A limit sleeve 15 is fixedly connected to the upper part of the slider 14. A clamping sleeve 16 is movably sleeved inside the limit sleeve 15. When the clamping sleeve 16 is rotated, the angle of the clamping sleeve 16 is adjusted. After the direction of the clamping sleeve 16 is adjusted, the clamping sleeve 16 can adjust the punching angle.

[0020] The upper part of the connecting plate 5 is movably sleeved with a second lead screw 6, and the side of the mounting plate 8 is fixedly connected with a threaded sleeve 7. The threaded sleeve 7 is threaded onto the outside of the second lead screw 6. The second lead screw 6 is installed on the outside of the connecting plate 5. By rotating the second lead screw 6, the threaded movement between the second lead screw 6 and the threaded sleeve 7 can push the support seat 12 to adjust its position on the upper part of the processing table 1. The side of the threaded sleeve 7 is sleeved inside the connecting plate 5, which can maintain stability during the adjustment of the stamping position.

[0021] The connecting plate 5 is located at the front end of the support 3 and is kept parallel to the upper end of the conveyor belt 2. By setting the connecting plate 5 at the front end of the support 3 and starting the first lead screw 4, the first lead screw 4 and the connecting plate 5 move in a threaded motion, thereby adjusting the height of the stamping equipment.

[0022] The disc 9 is circular, and the stamping head 11 is kept perpendicular to the lower end of the disc 9. A support base 12 is fixedly connected to one side of the lower part of the disc 9, and the support base 12 extends to the lower end of the stamping head 11. The disc 9 is circular and is fitted inside the mounting plate 8. During the rotation and adjustment of the disc 9, the stamping direction of the stamping device can be adjusted, that is, when it is necessary to stamp the equipment at an angle, the stability of the stamping process can be ensured.

[0023] The slide rail 13 has a groove on its upper part, and the lower end of the slider 14 is movably sleeved inside the upper end of the slide rail 13. The position of the slider 14 inside the slide rail 13 can be adjusted according to the size of the frame. That is, the clamping device can clamp and limit the frame according to the size of the frame.

[0024] The clamping sleeve 16 is circular and fits inside the limiting sleeve 15. A gear motor 20 is fixedly connected to the middle of the lower end of the limiting sleeve 15. The gear motor 20 and the clamping sleeve 16 are meshed together. During the frame stamping process, the gear motor 20 is started to adjust the angle of the clamping sleeve 16, that is, to adjust the angle of the clamping frame. At the same time, it controls the pressing process of the stamping device, which facilitates the stamping of different sides of the frame and improves the convenience during the frame stamping and flipping process.

[0025] The clamping sleeve 16 is fixedly connected to the middle of the second crossbar 17. The clamping sleeve 16 has clamping plates 19 installed inside both sides of the clamping sleeve 16 through screws 18. The inner side of the clamping plates 19 clamps the solar aluminum frame to be processed. After the frame is placed on the upper part of the second crossbar 17, the screws 18 are rotated at the same time. The screws 18 push the clamping plates 19 to move inward. That is, the clamping plates 19 can squeeze and limit the side position of the frame to ensure that the frame position remains stable when squeezed and limited.

[0026] In summary, when using the stamping equipment provided by this utility model, the frame is placed on the upper part of the second crossbar 17, and the clamping plate 19 is controlled to move inward, that is, the clamping plate 19 squeezes and limits the position of the frame. At the same time, the position of the slider 14 inside the slide rail 13 is adjusted, and the conveyor belt 2 is controlled to rotate, that is, the position of the frame can be adjusted. When the stamping position needs to be moved to the front end of the bracket 3, the first lead screw 4 and the second lead screw 6 are started to adjust the support seat 12 at the frame stamping position. At the same time, the disc 9 is rotated, and the disc 9 adjusts the angle of the support seat 12 to ensure that the stamping head 11 adjusts its stamping angle. The hydraulic rod 10 is started, and when the hydraulic rod 10 controls the stamping head 11 to move downward, the stamping head 11 can stamp the frame. At the same time, the gear motor 20 is started, and the gear motor 20 drives the frame to flip. That is, the stamping device can stamp different sides of the frame, improving the convenience of adjustment.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stamping equipment for producing aluminum frames for solar panels, comprising a processing table, a conveyor belt installed inside the processing table, a bracket fixedly connected to the upper part of the back of the processing table, a first lead screw installed inside the bracket, and a connecting plate threaded to the outside of the first lead screw, characterized in that: An installation plate is movably sleeved on the inner side of the connecting plate. A disc is movably sleeved inside the installation plate. A hydraulic rod is installed inside the disc. A punching head is provided at the lower part of the hydraulic rod. A slide rail is fixedly connected to the middle of the upper end of the conveyor belt. A slider is movably sleeved on the upper part of the slide rail. A limit sleeve is fixedly connected to the upper part of the slider. A clamping sleeve is movably sleeved inside the limit sleeve.

2. The stamping equipment for producing aluminum solar cell frames according to claim 1, characterized in that: The upper part of the connecting plate is movably sleeved with a second lead screw, and the side of the mounting plate is fixedly connected with a threaded sleeve, which is threadedly sleeved on the outside of the second lead screw.

3. The stamping equipment for producing aluminum solar cell frames according to claim 1, characterized in that: The connecting plate is located at the front end of the support, and the connecting plate is kept parallel to the upper end of the conveyor belt.

4. The stamping equipment for producing aluminum solar cell frames according to claim 1, characterized in that: The disc is circular, and the punch head is kept perpendicular to the lower end of the disc. A support base is fixedly connected to one side of the lower part of the disc, and the support base extends to the lower end of the punch head.

5. The stamping equipment for producing aluminum solar cell frames according to claim 1, characterized in that: The upper part of the slide rail has a groove, and the lower end of the slider is movably sleeved inside the upper end of the slide rail.

6. The stamping equipment for producing aluminum solar cell frames according to claim 1, characterized in that: The clamping sleeve is circular and fits inside the limiting sleeve. A gear motor is fixedly connected to the middle of the lower end of the limiting sleeve, and the gear motor and the clamping sleeve are meshed together.

7. The stamping equipment for producing aluminum solar cell frames according to claim 1, characterized in that: A second crossbar is fixedly connected to the middle of the clamping sleeve, and clamping plates are installed inside both sides of the clamping sleeve by screws. The inner side of the clamping plates clamps the aluminum frame of the solar cell to be processed.