All-drive type high-strength steel precision leveler

Abstract

The utility model relates to the technical field of levelers, and particularly discloses an all-drive type high-strength steel precision leveler which comprises a leveler body, a mounting plate is embedded in the lower portion of the front end of the leveler body, a discharging port is formed in the upper portion of the front end of the leveler body, and a bearing mechanism is arranged on one side of the discharging port. The bearing mechanism comprises a connecting block, the connecting block is embedded between a mounting plate at the front end of the leveler main body and the discharge port, a bearing plate is fixedly mounted on the outer wall of the connecting block, a sliding groove is formed in the connecting block, a limiting block is slidably connected in the sliding groove, a sliding block is fixedly mounted at one end of the limiting block, and the sliding block is slidably connected with the limiting block. Through the connecting block, the sliding groove, the sliding block, the limiting block, the bearing plate, the hydraulic rod and the connecting frame, adjustment can be conducted according to the width of the materials, the applicability and flexibility are improved, manual auxiliary discharging of the materials is avoided, and the situation that the materials are bent is avoided through bearing.

Description

Technical Field

[0001] This utility model relates to the field of leveling machine technology, and in particular to a full-drive high-strength steel precision leveling machine. Background Technology

[0002] Leveling machines, also known as sizing machines, flattening machines, or straightening machines, are used for leveling various cold and hot rolled plates. When leveling thicker, high-strength materials, a corresponding all-drive high-strength steel precision leveling machine is used. With a unique power input technology design, it can accurately straighten high-strength and advanced high-strength plates with yield strength ranging from 700MPa to 2200MPa, as well as full-width steel plates and sheet metal parts with large width-to-thickness ratios, without residual stress.

[0003] In order to improve power pressure and facilitate the processing of thicker materials, existing leveling machines use more power mechanisms or components, which makes the overall equipment more complex and the later operation and maintenance process more troublesome.

[0004] Existing patent (publication number: CN221715332U) discloses a steel plate leveling machine. It includes a starter motor and a reducer. The rotation of a drive sprocket on the output shaft of the motor and reducer drives a drive transmission sprocket via a chain. This drive transmission sprocket, in turn, drives another driven transmission sprocket in the same group via a transmission chain. The rotation of the transmission sprockets causes the lower roller to move, and the steel plate being processed passes through the space between the upper and lower rollers to be leveled. Adjusting the adjusting screw according to the thickness of the steel plate causes the upper slide plate to move up and down, thereby adjusting the space between the upper and lower rollers. This utility model steel plate leveling machine features a purely mechanical structure design, is simple in structure, and has a very low failure rate.

[0005] To address the aforementioned issues, while existing patents can level steel plates using components such as upper rollers, in actual use, the steel plates are thick and heavy, resulting in one end being heavier than the other during discharge, which can easily lead to bending. This requires manual correction, increasing operational inconvenience. Summary of the Invention

[0006] The purpose of this utility model is to provide a full-drive high-strength steel precision leveling machine that can be adjusted according to the width of the material, thereby improving its applicability and flexibility, avoiding manual assistance in feeding the material, and bearing the load to prevent bending, thus solving the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a full-drive high-strength steel precision leveling machine, comprising a leveling machine body, an mounting plate being embedded in the lower front end of the leveling machine body, and a discharge port being provided above the front end of the leveling machine body, with a bearing mechanism provided on one side of the discharge port;

[0008] The bearing mechanism includes a connecting block, which is embedded between the front mounting plate of the leveling machine body and the discharge port. The outer wall of the connecting block is fixedly mounted with a bearing plate. The connecting block has a sliding groove inside, and a limit block is slidably connected inside the sliding groove. A sliding block is fixedly mounted at one end of the limit block. A hydraulic rod is embedded at the front end of the mounting plate, and the power output end of the hydraulic rod is rotatably connected to a connecting frame.

[0009] Preferably, the limiting block and the sliding groove form a sliding structure, and the sliding groove and the sliding block form a sliding structure.

[0010] Preferably, the bearing plate has a through groove inside, and a support mechanism is provided inside the through groove.

[0011] Preferably, the support mechanism includes a through plate, which is slidably connected inside the through groove, and a locking block is fixedly installed at one end of the through plate. A support plate is fixedly installed at one end of the through plate that extends through the bearing plate, and a damping spring is embedded at the top of the support plate.

[0012] Preferably, the support mechanism further includes a mounting frame, which is fixedly mounted on the top of the damping spring, and a roller is rotatably connected between the two axial directions of the top of the mounting frame.

[0013] Preferably, the through plate and the through groove form a sliding structure, and the through groove and the locking block form a sliding structure.

[0014] Preferably, the support plate forms an elastic structure with the mounting frame through a damping spring, and the mounting frame has a U-shaped structure.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. Through connecting blocks, sliding grooves, sliding blocks, limit blocks, bearing plates, hydraulic rods and connecting frames, the width can be adjusted according to the material, improving applicability and flexibility, avoiding manual material feeding, and bearing load to prevent bending.

[0017] 2. By using through plates, clamps, support plates, damping springs, mounting frames, and rollers, the load-bearing capacity of materials is increased, and the smoothness of material unloading is improved, avoiding excessive friction that affects the ease of unloading. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is an overall structural view of the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of the limiting block of this utility model;

[0021] Figure 3 This is a schematic diagram of the connecting frame of this utility model;

[0022] Figure 4 For the present utility model Figure 1 Enlarged view of A in the middle;

[0023] Figure 5 This is a schematic diagram of the structure of the support plate of this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Leveling machine body; 2. Mounting plate; 3. Discharge port; 4. Bearing mechanism; 401. Connecting block; 402. Sliding groove; 403. Sliding block; 404. Limiting block; 405. Bearing plate; 406. Hydraulic rod; 407. Connecting frame; 5. Through slot; 6. Supporting mechanism; 601. Through plate; 602. Locking block; 603. Supporting plate; 604. Damping spring; 605. Mounting frame; 606. Roller. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides a technical solution:

[0028] Please see Figures 1 to 3A full-drive high-strength steel precision leveling machine includes a leveling machine body 1, an mounting plate 2 embedded in the lower front end of the leveling machine body 1, a discharge port 3 opened in the upper front end of the leveling machine body 1, and a bearing mechanism 4 provided on one side of the discharge port 3; the bearing mechanism 4 includes a connecting block 401, which is embedded between the mounting plate 2 and the discharge port 3 in the front end of the leveling machine body 1, a bearing plate 405 is fixedly installed on the outer wall of the connecting block 401, a sliding groove 402 is opened inside the connecting block 401, a limit block 404 is slidably connected inside the sliding groove 402, a sliding block 403 is fixedly installed at one end of the limit block 404, a hydraulic rod 406 is embedded in the front end of the mounting plate 2, and a connecting frame 407 is rotatably connected to the power output end of the hydraulic rod 406. The limit block 404 and the sliding groove 402 form a sliding structure, and the sliding groove 402 and the sliding block 403 form a sliding structure.

[0029] By adopting the above technical solution, firstly, multiple connecting blocks 401 slide through sliding grooves 402, allowing sliding blocks 403 to slide and adjust their length. Limiting blocks 404 prevent them from detaching. At the same time, a fixed bearing plate 405 supports the material, eliminating the need for manual lifting and providing support to prevent bending. Through the cooperation of hydraulic rods 406 and connecting frames 407, the outermost connecting block 401 can be pushed, thereby adjusting the length according to the size of the material and improving applicability. The support shaft extending from the power end of the hydraulic rod 406 is fixed to the connecting frame 407, preventing limit situations during the pushing process, eliminating the need for manual adjustment and assistance, and reducing labor intensity.

[0030] Specifically, such as Figure 1 , Figure 4 and Figure 5 As shown, the bearing plate 405 has a through-hole groove 5 inside, and a support mechanism 6 is provided inside the through-hole groove 5. The support mechanism 6 includes a through-hole plate 601, which is slidably connected inside the through-hole groove 5. A locking block 602 is fixedly installed at one end of the through-hole plate 601, and a support plate 603 is fixedly installed at the end of the through-hole plate 601 that protrudes from the bearing plate 405. A damping spring 604 is embedded at the top of the support plate 603. The support mechanism 6 also includes a mounting frame 605, which is fixedly installed at the top of the damping spring 604. A roller 606 is rotatably connected between the two axes at the top of the mounting frame 605. The through-hole plate 601 and the through-hole groove 5 form a sliding structure, and the through-hole groove 5 and the locking block 602 form a sliding structure. The support plate 603 and the mounting frame 605 form an elastic structure through the damping spring 604. The mounting frame 605 has a U-shaped structure.

[0031] By adopting the above technical solution, when the bearing plate 405 slides with the connecting block 401, the support plate 603 is located between the two bearing plates 405 and slides along the through slot 5 through the through plate 601. It is prevented from falling off by the locking block 602, thereby increasing the bearing surface. At the same time, the damping spring 604 elastically pushes the mounting frame 605, allowing the roller 606 to slide against the material, thereby improving the smoothness of the material and preventing excessive vibration by the damping spring 604.

[0032] Working principle: First, after the material is processed by the main body 1 of the leveling machine, it passes through the discharge port 3 and reaches the connecting block 401 and the bearing plate 405 for support. The support shaft of the hydraulic rod 406 embedded in the mounting plate 2 is rotatably connected to the connecting frame 407, thereby pushing the connecting block 401 to move while preventing the hydraulic rod 406 from being limited. This allows the sliding block 403 to slide along the sliding groove 402 and is limited by the limiting block 404 to prevent it from disengaging. This allows the multiple connecting blocks 401 to be adjusted according to the material size to improve applicability. When the two bearing plates 405 are adjusted, the through plate 601 slides through the through groove 5 and is prevented from disengaging by the locking block 602. This allows the supporting plate 603 to be located between the two bearing plates 405 to support the material. The damping spring 604 elastically pushes the mounting frame 605, allowing the roller 606 to support the material and improve the smoothness of material conveying. The damping spring 604 also has a shock absorption effect and prevents collisions.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A full-drive high-strength steel precision leveling machine, comprising a leveling machine body (1), characterized in that: The mounting plate (2) is embedded below the front end of the main body (1) of the leveling machine, and the discharge port (3) is opened above the front end of the main body (1). A bearing mechanism (4) is provided on one side of the discharge port (3). The bearing mechanism (4) includes a connecting block (401), which is embedded between the front mounting plate (2) and the discharge port (3) of the body (1) of the leveling machine. The outer wall of the connecting block (401) is fixedly mounted with a bearing plate (405). The connecting block (401) has a sliding groove (402) inside, and a limit block (404) is slidably connected inside the sliding groove (402). A sliding block (403) is fixedly mounted at one end of the limit block (404). A hydraulic rod (406) is embedded at the front end of the mounting plate (2), and a connecting frame (407) is rotatably connected to the power output end of the hydraulic rod (406).

2. The all-drive high-strength steel precision leveling machine according to claim 1, characterized in that: The limiting block (404) and the sliding groove (402) form a sliding structure, and the sliding groove (402) and the sliding block (403) form a sliding structure.

3. The all-drive high-strength steel precision leveling machine according to claim 1, characterized in that: The bearing plate (405) has a through groove (5) inside, and a support mechanism (6) is provided inside the through groove (5).

4. The all-drive high-strength steel precision leveling machine according to claim 3, characterized in that: The support mechanism (6) includes a through plate (601), which is slidably connected inside the through slot (5), and a locking block (602) is fixedly installed at one end of the through plate (601). A support plate (603) is fixedly installed at one end of the through plate (601) that protrudes from the support plate (405), and a damping spring (604) is embedded at the top of the support plate (603).

5. A full-drive high-strength steel precision leveling machine according to claim 4, characterized in that: The support mechanism (6) also includes a mounting frame (605), which is fixedly mounted on the top of the damping spring (604), and a roller (606) is rotatably connected between the two axial directions of the top of the mounting frame (605).

6. The all-drive high-strength steel precision leveling machine according to claim 4, characterized in that: The through-plate (601) and the through-groove (5) form a sliding structure, and the through-groove (5) and the locking block (602) form a sliding structure.

7. A full-drive high-strength steel precision leveling machine according to claim 5, characterized in that: The support plate (603) forms an elastic structure with the mounting frame (605) through the damping spring (604), and the mounting frame (605) has a U-shaped structure.

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