Double-layer heat insulation forging equipment

By introducing a heat insulation mechanism with a circulating liquid at the bottom of the mold in the forging equipment, the heat transfer problem between the mold base plate and the equipment base is solved, thereby achieving stable equipment operation and improving operator safety.

CN223531339UActive Publication Date: 2025-11-11FENGTAI INTELLIGENT CONTROL (HUIZHOU) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423160867.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-11
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The heat transfer between the mold base plate and the equipment base of existing forging equipment affects the stability and safety of the equipment, and poses a safety hazard to operators.

Method used

Design a double-layer heat-insulated forging equipment, which adopts a heat-insulating mechanism with a mold bottom containing a circulating liquid. The liquid absorbs the heat transferred from the mold and prevents the heat from being transferred to the worktable. The system includes a circulation system of heat-conducting pipes and storage tanks.

Benefits of technology

It effectively reduces the transfer of heat to the workbench and surrounding environment, ensuring the stable operation of forging equipment, extending the service life of the equipment, and improving the safety of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-layer heat insulation forging device which comprises a workbench. The forging mechanism is arranged on the workbench and can ascend or descend in the vertical direction so as to be suitable for forging workpieces. The die is arranged in the forging mechanism, and the forging mechanism is suitable for forging a workpiece in the die; and the heat insulation mechanism is arranged in the forging mechanism and arranged at the bottom of the die, and liquid which circulates circularly is arranged in the heat insulation mechanism so as to be suitable for absorbing heat transferred by the die, so that the heat of the die is prevented from being transferred to a workbench.
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Description

Technical Field

[0001] This utility model relates to the field of forging equipment technology, specifically to a double-layer heat-insulated forging equipment. Background Technology

[0002] Forging equipment refers to mechanical equipment used for forming and separating in forging processes; forging equipment includes forging hammers, mechanical presses, hydraulic presses, screw presses and flat forging machines for forming, as well as auxiliary equipment such as forging manipulators, uncoilers, straighteners, and shearing machines.

[0003] The die base plate of existing forging equipment is usually connected to the equipment base. In order to prevent heat from being transferred from the die to the base, which would affect the stability and safety of the equipment and the safety of the operators, the die base plate needs to be heat-insulated. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in related technologies. Therefore, one objective of this utility model is to provide a double-layer heat-insulated forging device, comprising:

[0005] Workbench;

[0006] A forging mechanism, which is mounted on the worktable and can be raised or lowered vertically to be suitable for forging workpieces;

[0007] A mold, the mold being disposed within the forging mechanism, the forging mechanism being adapted to forge a workpiece within the mold;

[0008] A heat insulation mechanism is provided inside the forging mechanism and at the bottom of the mold. The heat insulation mechanism is provided with a circulating liquid to absorb the heat transferred by the mold and prevent the heat of the mold from being transferred to the worktable.

[0009] Preferably, the forging mechanism includes:

[0010] A base plate, which is disposed at one end of the workbench;

[0011] Multiple fixing rods are provided, and the multiple fixing rods are respectively vertically installed at the corners of the base plate;

[0012] A top plate, which is disposed on top of the plurality of fixed rods;

[0013] A hydraulic press, which is vertically mounted on the top plate and whose transmission end extends to the bottom of the top plate;

[0014] A sliding plate, which is slidably mounted on a plurality of fixed rods and connected to the transmission end of the hydraulic press;

[0015] A forging hammer is located at the bottom of the slide plate and is positioned in the same vertical direction as the mold.

[0016] Preferably, the heat insulation mechanism includes:

[0017] A fixing plate is provided on the base plate;

[0018] A guide groove is provided on the fixed plate, and the two ends of the guide groove respectively penetrate through both sides of the fixed plate;

[0019] A heat-conducting pipe, which is laid in the guide groove;

[0020] A storage tank is located on the other side of the workbench;

[0021] A water pump is mounted on a workbench, with one end of the water pump connected to the storage tank and the other end of the water pump connected to the first end of the heat-conducting pipe.

[0022] A connecting pipe, one end of which is connected to the second end of the heat-conducting pipe, and the other end of which is connected to the storage tank.

[0023] Preferably, the heat insulation mechanism further includes:

[0024] Multiple support shafts are provided, each of which is vertically positioned at one of the corners of the fixed plate.

[0025] The heat insulation plate is provided on the plurality of support shafts;

[0026] Multiple heat dissipation holes are provided at equal intervals within the heat insulation plate, and the multiple heat dissipation holes extend through both sides of the heat insulation plate.

[0027] Preferably, the storage tank is filled with deionized purified water or fluorinated liquid.

[0028] Preferably, the plurality of heat dissipation holes may be filled with aerogel.

[0029] Preferably, the workbench is equipped with an operation panel.

[0030] The above-described solution of this utility model has at least the following beneficial effects:

[0031] The forging mechanism forges the workpiece on the mold, and the heat from the mold is transferred to the heat insulation mechanism. The heat insulation mechanism carries away a large amount of heat from the mold through the internal circulating liquid, so that the heat from the mold is not transferred to the forging mechanism or the worktable. This greatly reduces the transfer of heat to the worktable and the surrounding environment, thereby ensuring the stable operation of the worktable and forging equipment, extending the service life of the forging equipment, and ensuring the safety of the operators.

[0032] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0034] Figure 1 This is a schematic diagram of the structure of the forging equipment with double-layer heat insulation provided in this embodiment of the utility model;

[0035] Figure 2 yes Figure 1 A schematic diagram of the AA cross-sectional structure;

[0036] Figure 3 This is a schematic diagram of the structure of the heat pipe provided in this embodiment of the utility model.

[0037] Explanation of icon numbers:

[0038] 1. Workbench; 2. Forging mechanism; 3. Mold; 4. Heat insulation mechanism;

[0039] 201. Base plate; 202. Fixing rod; 203. Top plate; 204. Hydraulic press; 205. Slide plate; 206. Forging hammer;

[0040] 401. Fixing plate; 402. Heat pipe; 403. Storage tank; 404. Water pump; 405. Connecting pipe; 406. Support shaft; 407. Heat insulation plate; 408. Heat dissipation hole.

[0041] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0042] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0043] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0045] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0046] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0047] The following describes in detail, with reference to the accompanying drawings, a double-layer heat-insulated forging device according to an embodiment of the present invention.

[0048] Please see Figures 1-3In this embodiment, the equipment includes: a workbench 1; a forging mechanism 2, which is mounted on the workbench 1 and can rise or fall vertically to forge workpieces; a mold 3, which is located inside the forging mechanism 2 and is adapted to forge workpieces within the mold 3; and a heat insulation mechanism 4, which is located inside the forging mechanism 2 and at the bottom of the mold 3. The heat insulation mechanism 4 contains circulating liquid to absorb the heat transferred from the mold 3, preventing the heat from the mold 3 from being transferred to the workbench 1. The forging mechanism 2 forges the workpiece on the mold 3, and the heat from the mold 3 is transferred to the heat insulation mechanism 4. The heat insulation mechanism 4 carries away a large amount of heat transferred from the mold 3 through the circulating liquid inside, so that the heat from the mold 3 is not transferred to the forging mechanism 2 or the workbench 1. This greatly reduces the transfer of heat to the workbench 1 and the surrounding environment, thereby ensuring the stable operation of the workbench 1 and the forging equipment, extending the service life of the forging equipment, and ensuring the safety of the operators.

[0049] In this embodiment, the forging mechanism 2 includes: a base plate 201, which is disposed at one end of the workbench 1; a plurality of fixing rods 202, which are vertically disposed at the corners of the base plate 201; a top plate 203, which is disposed at the top of the plurality of fixing rods 202; a hydraulic press 204, which is vertically disposed on the top plate 203, and the transmission end of the hydraulic press 204 extends to the bottom of the top plate 203; and a sliding plate 205, which is slidably disposed on the top plate 203. The storage tank 403 can be filled with a forging hammer 206, which is lowered onto multiple fixed rods 202 and connected to the transmission end of the hydraulic press 204. The forging hammer 206 is located at the bottom of the slide plate 205 and is in the same vertical direction as the mold 3. The hydraulic press 204 pushes the slide plate 205 down, and the forging hammer 206 at the bottom of the slide plate 205 also follows down. The hydraulic press 204 can repeatedly drive the slide plate 205 up or down so that the forging hammer 206 forges the workpiece on the mold 3.

[0050] In this embodiment, the heat insulation mechanism 4 includes: a fixed plate 401, which is disposed on the base plate 201; a guide groove, which is disposed on the fixed plate 401, with both ends of the guide groove penetrating both sides of the fixed plate 401; a heat-conducting pipe 402, which is laid in the guide groove; a storage tank 403, which is disposed on the other side of the workbench 1; and a water pump 404, which is disposed on the workbench 1, with one end of the water pump 404 connected to the storage tank 403 and the other end of the water pump 404 connected to the first end of the heat-conducting pipe 402; and a connection. Pipe 405, one end of which is connected to the second end of heat-conducting pipe 402, and the other end of which is connected to storage tank 403; storage tank 403 is filled with liquid for cooling, water pump 404 delivers the liquid in storage tank 403 to heat-conducting pipe 402, heat-conducting pipe 402 transfers heat to the liquid, and then the liquid flows into storage tank 403 through connecting pipe 405, and then water pump 404 continues to continuously circulate the liquid in storage tank 403 to heat-conducting pipe 402, thereby reducing the heat transferred by mold 3.

[0051] In this embodiment, the heat insulation mechanism 4 further includes: a plurality of support shafts 406, which are vertically arranged at the corners of the fixed plate 401; a heat insulation plate 406, which is arranged on the plurality of support shafts 406; a plurality of heat dissipation holes 407, which are equally spaced within the heat insulation plate 406 and extend through both sides of the heat insulation plate 406; there is a gap between the heat insulation plate 406 and the fixed plate 401, which provides a certain heat insulation effect, and the plurality of heat dissipation holes 407 within the heat insulation plate 406 allow air to circulate, and the circulating air can cool the heat transferred from the mold 3.

[0052] In this embodiment, the storage tank 403 is filled with deionized pure water or fluorinated liquid. Deionized pure water has the characteristics of low electrical conductivity and non-corrosiveness. By reducing the heat transferred by the mold 3, deionized pure water reduces the performance degradation and failure rate of the forging mechanism 2 caused by overheating. Fluorinated liquid has high thermal conductivity and low boiling point, which can quickly conduct heat from the heat source to the radiator or the outside. Fluorinated liquid can also maintain stable performance in high temperature environment and is not prone to chemical reaction or decomposition, thereby ensuring the long-term stable operation of the heat dissipation system.

[0053] In this embodiment, aerogel can be filled in the multiple heat dissipation holes 407; the aerogel has a very low thermal conductivity and a higher heat resistance temperature, which can effectively prevent heat transfer and effectively isolate most of the heat from being transferred to the forging mechanism 2.

[0054] In this embodiment, the workbench 1 is equipped with an operation panel (not shown in the figure); the forging equipment can be controlled through the operation panel to carry out forging work.

[0055] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0056] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A double-layer heat-insulated forging equipment, characterized in that, include: Workbench; A forging mechanism, which is mounted on the worktable and can be raised or lowered vertically to be suitable for forging workpieces; A mold, the mold being disposed within the forging mechanism, the forging mechanism being adapted to forge a workpiece within the mold; A heat insulation mechanism is provided inside the forging mechanism and at the bottom of the mold. The heat insulation mechanism is provided with a circulating liquid to absorb the heat transferred by the mold and prevent the heat of the mold from being transferred to the worktable.

2. The double-layer heat-insulated forging equipment according to claim 1, characterized in that, The forging mechanism includes: A base plate, which is disposed at one end of the workbench; Multiple fixing rods are provided, and the multiple fixing rods are respectively vertically installed at the corners of the base plate; A top plate, which is disposed on top of the plurality of fixed rods; A hydraulic press, which is vertically mounted on the top plate and whose transmission end extends to the bottom of the top plate; A sliding plate, which is slidably mounted on a plurality of fixed rods and connected to the transmission end of the hydraulic press; A forging hammer is located at the bottom of the slide plate and is positioned in the same vertical direction as the mold.

3. The double-layer heat-insulated forging equipment according to claim 2, characterized in that, The heat insulation mechanism includes: A fixing plate is provided on the base plate; A guide groove is provided on the fixed plate, and the two ends of the guide groove respectively penetrate through both sides of the fixed plate; A heat-conducting pipe, which is laid in the guide groove; A storage tank is located on the other side of the workbench; A water pump is mounted on a workbench, with one end of the water pump connected to the storage tank and the other end of the water pump connected to the first end of the heat-conducting pipe. A connecting pipe, one end of which is connected to the second end of the heat-conducting pipe, and the other end of which is connected to the storage tank.

4. The double-layer heat-insulated forging equipment according to claim 3, characterized in that, The heat insulation mechanism also includes: Multiple support shafts are provided, each of which is vertically positioned at one of the corners of the fixed plate. The heat insulation plate is provided on the plurality of support shafts; Multiple heat dissipation holes are provided at equal intervals within the heat insulation plate, and the multiple heat dissipation holes extend through both sides of the heat insulation plate.

5. The double-layer heat-insulated forging equipment according to claim 3, characterized in that, The storage tank is filled with deionized purified water or fluorinated liquid.

6. The double-layer heat-insulated forging equipment according to claim 4, characterized in that, The multiple heat dissipation holes may be filled with aerogel.

7. The double-layer heat-insulated forging equipment according to claim 1, characterized in that, The workbench is equipped with an operation panel.