Clamping device and full-automatic sawing machine
By introducing moving height adjustment and fixed height adjustment mechanisms into the clamping device, the stability problem of existing clamping devices when clamping large-diameter parts is solved, realizing flexible and adaptable clamping of different parts and improving the efficiency and stability of the saw.
Patent Information
- Application Number
- CN202422628201.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing clamping devices cannot hold cylindrical sawing parts securely, especially when the part's diameter is large and its radius is greater than the height of the clamping device. This results in low flexibility of use and an inability to adapt to sawing parts of different heights or diameters.
A clamping device was designed, comprising a moving height adjustment mechanism, a fixed height adjustment mechanism, and a moving drive mechanism. Through components such as a motor, a lifting screw, a lifting component, and a limiting telescopic rod, the height of the moving clamping mechanism and the fixed clamping mechanism can be adjusted, thereby enhancing the clamping stability and flexibility.
It achieves stable clamping of sawing parts of different heights or diameters, improves the flexibility and stability of the clamping device, and adapts to the clamping needs of various sawing parts.
Smart Images
Figure CN223531522U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of CNC sawing technology, specifically to a clamping device and a fully automatic sawing machine. Background Technology
[0002] A CNC sawing machine is an advanced piece of machinery that achieves high-efficiency automation in the production process through the use of CNC technology. It not only improves production efficiency but also reduces human error and significantly enhances product quality.
[0003] In CNC sawing machines, the workpiece is clamped and fixed by a clamping device before being sawn by the sawing structure. However, existing clamping devices are fixed structures. The workpiece is released or clamped by moving the clamping device. But if the workpiece is cylindrical, and its diameter is large, with a radius greater than the height of the clamping device, the device cannot clamp it securely and properly because it is lower than the radius of the workpiece. This makes it unsuitable for workpieces of various diameters and heights, limiting its flexibility. Therefore, the clamping height of the clamping device in a sawing machine should be more flexible, capable of accommodating workpieces of different heights and diameters. Utility Model Content
[0004] This utility model provides a clamping device and a fully automatic saw to achieve greater flexibility in clamping sawn parts and ensure that different sawn parts can be clamped securely.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows: a clamping device is provided, including a sawing table, a sawing block on the same horizontal plane as the sawing table, a fixed clamping mechanism and a movable clamping mechanism symmetrically arranged on the upper surface of the sawing table, and a sawing part disposed between the fixed clamping mechanism and the movable clamping mechanism. The sawing block is fixed on the front end face of the sawing table, and the front end of the sawing part is placed on the sawing block. The innovation is that it also includes a movable height adjustment mechanism, a fixed height adjustment mechanism, and a movable drive mechanism. The movable height adjustment mechanism is disposed on the movable clamping mechanism, the fixed height adjustment mechanism is disposed on the fixed clamping mechanism, and the movable drive mechanism is disposed on the sawing table and is connected to and drives the movable clamping mechanism to slide on the sawing table.
[0006] Furthermore, the moving height adjustment mechanism includes a motor, a lifting screw, a lifting component, and two limiting telescopic rods. The lifting component has an inverted L-shaped cross-section and is located at the top of the moving clamping mechanism and on the side near the sawing part. The overall cross-section formed by the lifting component and the moving clamping mechanism is a right trapezoid. The motor is located inside the moving clamping mechanism and is connected to the bottom end of the lifting screw. The upper end of the lifting screw passes through the moving clamping mechanism and is connected to the horizontal part of the lifting component. The bottom ends of the two limiting telescopic rods are fixed to the bottom of the moving clamping mechanism, and the top ends pass through the moving clamping mechanism and are fixed to the lower surface of the horizontal part of the lifting component.
[0007] Furthermore, a limiting plate is provided at the top of the lifting screw.
[0008] Furthermore, the fixed height adjustment mechanism includes a Z-shaped connector with mutually perpendicular connected parts, wherein the two unconnected parts are vertical surfaces; the top of the fixed clamping mechanism is provided with a slot facing downwards, the lower vertical surface of the connector is inserted into the slot, the upper vertical surface and the side of the fixed clamping mechanism near the sawing part are on the same vertical surface, and the horizontal part of the connector is screwed to the fixed clamping mechanism.
[0009] Furthermore, the sawing table is provided with a groove with an inverted T-shaped cross section at the position corresponding to the movable clamping mechanism, and the bottom of the movable clamping mechanism is provided with an inverted T-shaped sliding member corresponding to the groove. The movable clamping mechanism moves by sliding the sliding member in the groove.
[0010] Furthermore, the moving drive mechanism is a pneumatic cylinder or a hydraulic cylinder, and the telescopic end of the pneumatic cylinder or hydraulic cylinder is connected to the side of the moving clamping mechanism.
[0011] To achieve the above objectives, this utility model also provides a fully automatic saw, the innovation of which is: it includes the clamping device as described above, and also includes a sawing structure, the sawing structure including a lifting mechanism and a sawing tool, the sawing tool being located above the sawing part and connected to the lifting mechanism.
[0012] Furthermore, the sawing structure is the sawing structure of the Julihuang C-33 sawing machine.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] The clamping device of this utility model is provided with a moving height adjustment mechanism and a fixed height adjustment mechanism on the moving clamping mechanism and the fixed clamping mechanism respectively. It can increase the clamping height of the moving clamping mechanism and the fixed clamping mechanism when needed to adapt to sawing parts of different heights or diameters. It has high flexibility of use and can clamp sawing parts more stably. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of a clamping device according to the present invention.
[0017] Figure 2 For the present utility model Figure 1 The diagram shows the structure of the movable height adjustment device and the fixed height adjustment device after height adjustment.
[0018] Figure 3 For the present utility model Figure 2 Right view of the movable height adjustment device (without lifting mechanism).
[0019] Figure 4 This is a cross-sectional view of the sliding connection between the movable clamping mechanism and the sawing table of this utility model.
[0020] Figure 5 This is a schematic diagram of the overall structure of a fully automatic sawing machine according to the present invention.
[0021] Among them, 1-Sawing table, 2-Sawing block, 3-Fixed clamping mechanism, 4-Moving clamping mechanism, 5-Sawing parts, 6-Moving height adjustment mechanism, 61-Motor, 62-Lifting screw, 63-Lifting component, 64-Limiting telescopic rod, 65-Limiting plate, 7-Fixed height adjustment mechanism, 71-Limiting plate, 72-Slot, 73-Screw, 8-Moving drive mechanism, 9-Slide groove, 10-Sliding component, 11-Sawing structure, 12-Lifting mechanism, 13-Sawing tool. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] The directional terms "front end face" and other terms used in this utility model are based on the accompanying drawings and refer to the direction of movement of the sawing part as the front. However, this does not limit the orientation of the device in other usage scenarios. In actual use, the actual orientation shall prevail.
[0024] Example 1
[0025] This embodiment provides a clamping device, including a sawing table 1, a sawing block 2 on the same horizontal plane as the sawing table 1, a fixed clamping mechanism 3 and a movable clamping mechanism 4 symmetrically arranged on the upper surface of the sawing table 1, and a sawing part 5 disposed between the fixed clamping mechanism 3 and the movable clamping mechanism 4. The sawing block 2 is fixed to the front end face of the sawing table 1, and the front end of the sawing part 5 is placed on the sawing block 2. Its specific structure is as follows: Figure 1 As shown, it also includes a movable height adjustment mechanism 6, a fixed height adjustment mechanism 7, and a movable drive mechanism 8. The movable height adjustment mechanism 6 is mounted on the movable clamping mechanism 4, the fixed height adjustment mechanism 7 is mounted on the fixed clamping mechanism 3, and the movable drive mechanism 8 is mounted on the sawing table 1 and is connected to and drives the movable clamping mechanism 4 to slide on the sawing table 1.
[0026] In this embodiment, the sawing part 5 is placed between the fixed clamping mechanism 3 and the movable clamping mechanism 4 on the sawing table 1, and the part to be sawed is placed on the sawing block 2. Then, the movable clamping mechanism 4 is moved towards the fixed clamping mechanism 3 by the movable drive mechanism 8, so that the sawing part 5 is squeezed between the movable clamping mechanism 4 and the fixed clamping mechanism 3, and the sawing part 5 is fixed for stable sawing. At the same time, the movable height adjustment mechanism 6 and the fixed height adjustment mechanism 7 in this embodiment can also increase the clamping height of the movable clamping mechanism 4 and the fixed clamping mechanism 3 respectively, ensuring stable clamping when clamping sawing parts 5 with large diameters, and making it flexible to use.
[0027] Example 2
[0028] The height adjustment mechanism 6 in this embodiment includes a motor 61, a lifting screw 62, a lifting component 63, and two limiting telescopic rods 64, as shown below. Figure 2 and 3 As shown, Figure 2 and Figure 1 In comparison Figure 2 The diameter of the sawing part held in the middle is greater than 5. Figure 1 The diameter of the sawing part 5 held in the middle. The lifting component 63 has an inverted L-shaped cross section and is located at the top of the movable clamping mechanism 4 and on the side near the sawing part 5. The overall cross section formed by the lifting component 63 and the movable clamping mechanism 4 is a right trapezoid. The motor 61 is located inside the movable clamping mechanism 4 and is connected to the bottom end of the lifting screw 62. The upper end of the lifting screw 62 passes through the movable clamping mechanism 4 and is connected to the horizontal part of the lifting component 63. The bottom ends of the two limiting telescopic rods 64 are fixed to the bottom of the movable clamping mechanism 4, and the top ends pass through the movable clamping mechanism 4 and are fixed to the lower surface of the horizontal part of the lifting component 63.
[0029] Preferably, a limiting plate 65 is provided at the top of the lifting screw 62. The limiting plate 65 is provided at the top of the lifting screw 62 to limit its movement.
[0030] The rest is the same as in Example 1.
[0031] In this embodiment, when the height needs to be adjusted, the motor 61 is started and the lifting screw 62 is rotated. The lifting component 63 is raised and lowered by the rotation of the lifting screw 62 due to the limiting telescopic rod 64, so as to flexibly adjust the clamping height of the moving height adjustment mechanism 6 and the moving clamping mechanism 4, and ensure the clamping flexibility and stability of the sawing part 5.
[0032] Example 3
[0033] The fixed height adjustment mechanism 7 in this embodiment includes a Z-shaped connector 71 with its connected parts perpendicular to each other, such as... Figure 2 As shown, the two unconnected parts are vertical surfaces; the top of the fixed clamping mechanism 3 has a slot 72 facing downwards, the lower vertical surface of the connector 71 is inserted into the slot 72, the upper vertical surface and the side of the fixed clamping mechanism 3 near the sawing part 5 are on the same vertical surface, and the horizontal part of the connector 71 is connected to the fixed clamping mechanism 3 by screws 73.
[0034] The rest is the same as in Example 1.
[0035] In this embodiment, when the clamping height needs to be adjusted, the lower vertical part of the connector 71 is inserted into the slot 72, and the horizontal part is fixed to the top of the clamping mechanism 3 by screws 73, ensuring the stability of the connection with the clamping mechanism 3. At this time, the upper vertical part and the side of the clamping mechanism 3 near the sawing part 5 are on the same vertical plane, which increases the clamping height, adapts to sawing parts 5 of different heights and diameters, is flexible to use, and ensures stable clamping.
[0036] Example 4
[0037] In this embodiment, the sawing table 1 is provided with a sliding groove 9 with an inverted T-shaped cross-section at the position corresponding to the moving clamping mechanism 4, such as... Figure 4 As shown, the bottom of the movable clamping mechanism 4 is provided with an inverted T-shaped sliding member 10 corresponding to the slide groove 9. The movable clamping mechanism 4 moves by sliding the sliding member 10 in the slide groove 9.
[0038] The rest is the same as in Example 2.
[0039] In this embodiment, the moving clamping mechanism 4 is driven by the moving drive mechanism 8 to move on the sawing table 1. The moving clamping mechanism 4 moves by sliding in the slide groove 9 through the sliding member 10. At the same time as sliding, the moving clamping mechanism 4 is limited.
[0040] Example 5
[0041] In this embodiment, the moving drive mechanism 8 is a pneumatic cylinder or a hydraulic cylinder, and the telescopic end of the pneumatic cylinder or hydraulic cylinder is connected to the side of the moving clamping mechanism 4.
[0042] The rest is the same as in Example 1.
[0043] The operating principles of pneumatic or hydraulic cylinders are existing technologies, and their specific structures and usage methods will not be described here. The movable clamping mechanism 4 is connected via a telescopic end, which in turn drives the movable clamping mechanism 4 to move.
[0044] Example 6
[0045] Based on any one of the embodiments 1-5, this embodiment provides a fully automatic saw, including a clamping device, such as... Figure 5 As shown, it also includes a sawing structure 11, which includes a lifting mechanism 12 and a sawing blade 13. The sawing blade 13 is located above the sawing part 5 and is connected to the lifting mechanism 12.
[0046] The sawing structure 11 in this embodiment is the sawing structure of the Julihuang C-33 sawing machine.
[0047] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the concept and scope of the present utility model. Without departing from the design concept of the present utility model, all modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope of the present utility model. The technical content for which protection is sought in the present utility model has been fully recorded in the technical requirements.
Claims
1. A clamping device, comprising a sawing table, a sawing block on the same horizontal plane as the sawing table, a fixed clamping mechanism and a movable clamping mechanism symmetrically arranged on the upper surface of the sawing table, and a sawing part disposed between the fixed clamping mechanism and the movable clamping mechanism, wherein the sawing block is fixed to the front end face of the sawing table, and the front end of the sawing part is placed on the sawing block, characterized in that: It also includes a movable height adjustment mechanism, a fixed height adjustment mechanism, and a movable drive mechanism. The movable height adjustment mechanism is located on the movable clamping mechanism, the fixed height adjustment mechanism is located on the fixed clamping mechanism, and the movable drive mechanism is located on the sawing table and is connected to and drives the movable clamping mechanism to slide on the sawing table.
2. The clamping device according to claim 1, characterized in that: The aforementioned height adjustment mechanism includes a motor, a lifting screw, a lifting component, and two limiting telescopic rods. The lifting component has an inverted L-shaped cross-section and is located at the top of the moving clamping mechanism and on the side near the sawing part. The overall cross-section formed by the lifting component and the moving clamping mechanism is a right trapezoid. The motor is located inside the moving clamping mechanism and is connected to the bottom end of the lifting screw. The upper end of the lifting screw passes through the moving clamping mechanism and is connected to the horizontal part of the lifting component. The bottom ends of the two limiting telescopic rods are fixed to the bottom of the moving clamping mechanism, and the top ends pass through the moving clamping mechanism and are fixed to the lower surface of the horizontal part of the lifting component.
3. The clamping device according to claim 2, characterized in that: The top of the lifting screw is equipped with a limit plate.
4. The clamping device according to claim 1, characterized in that: The fixed height adjustment mechanism includes a Z-shaped connector with mutually perpendicular connected parts, wherein the two unconnected parts are vertical surfaces; the top of the fixed clamping mechanism has a slot facing downwards, the lower vertical surface of the connector is inserted into the slot, the upper vertical surface and the side of the fixed clamping mechanism near the sawing part are on the same vertical surface, and the horizontal part of the connector is screwed to the fixed clamping mechanism.
5. A clamping device according to claim 1, characterized in that: The sawing table is provided with a sliding groove with an inverted T-shaped cross section at the position corresponding to the movable clamping mechanism. The bottom of the movable clamping mechanism is provided with an inverted T-shaped sliding member corresponding to the sliding groove. The movable clamping mechanism moves by sliding the sliding member in the sliding groove.
6. A clamping device according to claim 1, characterized in that: The moving drive mechanism is a pneumatic cylinder or a hydraulic cylinder, and the telescopic end of the pneumatic cylinder or hydraulic cylinder is connected to the side of the moving clamping mechanism.
7. A fully automatic saw, characterized in that: The clamping device includes any one of claims 1-6, and further includes a sawing structure, the sawing structure including a lifting mechanism and a sawing tool, the sawing tool being located above the sawing part and connected to the lifting mechanism.
8. A fully automatic sawing machine according to claim 7, characterized in that: The sawing structure mentioned is the sawing structure of the Julihuang C-33 sawing machine.