High-speed anode wire welding device

Abstract

The utility model discloses a high-speed anode wire welding device which comprises a base, a fixed clamping seat is fixedly welded to the top wall of one end of the base, a fixed seat is fixedly welded to the end, away from the fixed clamping seat, of the base, and a first stud is in threaded connection with the fixed seat; a movable clamping seat is rotatably mounted at the end, close to the fixed clamping seat, of the first stud, a crank is fixedly mounted at the end, away from the movable clamping seat, of the first stud, a guide column is fixedly welded to the movable clamping seat and slidably connected to the fixed seat, and movable seats are arranged on the two sides of the base correspondingly; a positioning seat is arranged on the movable seat, a positioning groove is formed in the positioning seat, and a pressing seat is arranged on the movable seat. According to the utility model, the effects of rapid positioning and stable butt joint of the barbed wire during welding are realized, and the welding efficiency of the barbed wire of the anode wire is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of anode wire welding technology, specifically a high-speed anode wire welding device. Background Technology

[0002] Anode wires are an important component of electrostatic precipitators. They form an electric field with the anode plates. By adjusting the strength and distribution of the electric field, particles are guided towards the anode plates and removed under the action of electric shock. Multiple barbs are installed on the anode wires, and these barbs are welded on.

[0003] The existing method for welding barbs on anode wires typically involves first marking the welding positions on the anode cylinder, and then welding the barbs to the marked positions. This method requires measurement before marking, making the welding process cumbersome and significantly reducing welding efficiency. To address this issue, we propose a high-speed anode wire welding device. Utility Model Content

[0004] The purpose of this invention is to provide a high-speed anode wire welding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-speed anode wire welding device, comprising:

[0006] The base has a fixed clamp welded to one end of its top wall, and a fixed seat welded to the end of the base away from the fixed clamp. A first stud is threaded onto the fixed seat. A movable clamp is rotatably mounted on the end of the first stud near the fixed clamp. A crank is fixedly mounted on the end of the first stud away from the movable clamp. A guide post is fixedly welded onto the movable clamp and slidably connected to the fixed seat. Movable seats are provided on both sides of the base. A positioning seat is provided on the movable seat, and a positioning groove is provided on the positioning seat. A clamping seat is provided on the movable seat.

[0007] Preferably, a bidirectional lead screw is rotatably mounted in the middle of the base, and two guide rods are provided above the bidirectional lead screw. A connecting seat is fixedly welded to one end of each of the two guide rods. The connecting seat is fixedly welded to the top wall of the base. An L-shaped moving plate is fixedly welded to the bottom wall of each of the two moving seats. The two L-shaped moving plates are threadedly connected to the bidirectional lead screw through screw holes. A handwheel is fixedly welded to one end of the bidirectional lead screw.

[0008] Preferably, both ends of the movable seat are provided with through holes, and the bottom walls of both ends of the clamping seat are fixedly welded with second studs. The two second studs are respectively inserted into the two through holes, and locking knobs are threaded onto the second studs.

[0009] Preferably, the movable seat has a placement slot, and the positioning seat is movably placed in the placement slot.

[0010] Preferably, mounting grooves are provided on the opposite side walls of the fixed clamp and the movable clamp.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention facilitates the rapid positioning of multiple barbed wires through the positioning seat and positioning groove. The clamping seat on the moving seat can easily lock and fix multiple barbed wires, ensuring the stability of the barbed wires during welding. The combination of components such as the bidirectional lead screw, L-shaped moving plate and guide rod can easily fix multiple barbed wires against the outer wall of the anode tube, ensuring the stability of the connection between the barbed wires and the anode wire. Thus, it achieves rapid positioning and stable connection of the barbed wires during welding, greatly improving the welding efficiency of the anode wire's barbed wires. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of a high-speed anode wire welding device proposed in this utility model;

[0014] Figure 2 This is a side view of the overall structure of a high-speed anode wire welding device proposed in this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram showing the disassembled moving seat and clamping seat in a high-speed anode wire welding device proposed in this utility model.

[0016] In the diagram: 1. Base; 2. Fixed clamp; 3. Fixed seat; 4. First stud; 5. Movable clamp; 6. Handle; 7. Guide post; 8. Moving seat; 9. Positioning seat; 10. Positioning groove; 11. Pressing seat; 12. Two-way lead screw; 13. Guide rod; 14. Connecting seat; 15. L-shaped moving plate; 16. Handwheel; 17. Through hole; 18. Second stud; 19. Locking knob; 20. Placement groove; 21. Mounting groove. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-3This utility model provides a technical solution: a high-speed anode wire welding device, comprising:

[0019] A base 1 has a fixed clamp 2 welded to one end of its top wall, and a fixed seat 3 welded to the end of the base 1 away from the fixed clamp 2. A first stud 4 is threaded onto the fixed seat 3. A movable clamp 5 is rotatably mounted on the end of the first stud 4 near the fixed clamp 2, and a crank 6 is fixedly mounted on the end of the first stud 4 away from the movable clamp 5. A guide post 7 is welded to the movable clamp 5 and slidably connected to the fixed seat 3. Movable seats 8 are provided on both sides of the base 1. A positioning seat 9 is provided on the movable seat 8. A positioning groove 10 is provided on the positioning seat 9. A clamping seat 11 is provided on the movable seat 8.

[0020] A bidirectional lead screw 12 is rotatably mounted in the middle of the base 1. Two guide rods 13 are arranged above the bidirectional lead screw 12. A connecting seat 14 is fixedly welded to the opposite end of each of the two guide rods 13. The connecting seat 14 is fixedly welded to the top wall of the base 1. An L-shaped moving plate 15 is fixedly welded to the bottom wall of each of the two movable seats 8. The two L-shaped moving plates 15 are threadedly connected to the bidirectional lead screw 12 through screw holes. A handwheel 16 is fixedly welded to one end of the bidirectional lead screw 12. The handwheel 16 can easily rotate the bidirectional lead screw 12. When the bidirectional lead screw 12 rotates, it can drive the two L-shaped moving plates 15 to move towards or away from each other on the corresponding guide rods 13, thereby adjusting the movable seats 8.

[0021] Both ends of the movable seat 8 are provided with through holes 17, and both ends of the pressing seat 11 are fixedly welded with second studs 18. The two second studs 18 are respectively inserted into the two through holes 1. The second studs 18 are threaded with locking knobs 19. The second studs 18 and locking knobs 19 can be used to lock and press the pressing seat 11 onto the positioning seat 9.

[0022] The movable seat 8 is provided with a placement slot 20, and the positioning seat 9 is movably placed in the placement slot 20 for easy replacement of the positioning seat 9.

[0023] The fixed clamp 2 and the movable clamp 5 each have an installation groove 21 on their opposite side wall. The installation groove 21 is used to place the anode tube, which facilitates quick positioning of the anode tube when clamping it.

[0024] Working principle: In use, one end of the anode tube is first placed in the mounting groove 21 of the fixed clamp 2. Then, the first stud 4 is rotated forward, causing the movable clamp 5 to move towards the fixed clamp 2, thus clamping and fixing the anode tube. Next, multiple barbed wires are placed sequentially in the positioning groove 10 of the positioning seat 9. The outer fixing rod pushes the outer ends of the multiple barbed wires to ensure that the multiple barbed wires on one side of the anode tube are aligned. Then, the clamping seat 11 is pressed onto the positioning seat 9 and locked. Finally, the handwheel 16 is rotated forward, causing the bidirectional screw 12 to rotate forward, thereby causing the two L-shaped moving plates 15 to move towards each other, driving the two moving seats 8 to move towards the anode tube. This allows the barbs on both sides to abut against the outer wall of the anode tube, and then they can be welded sequentially. The positioning seat 9 and positioning groove 10 facilitate the rapid positioning of multiple barbs, and the clamping seat 11 on the moving seat 8 facilitates the locking and fixing of multiple barbs, ensuring the stability of the barbs during welding. The combination of components such as the bidirectional screw 12, L-shaped moving plate 15 and guide rod 13 facilitates the fixing of multiple barbs against the outer wall of the anode tube, ensuring the stability of the connection between the barbs and the anode wire. This achieves rapid positioning and stable connection of the barbs during welding, greatly improving the welding efficiency of the anode wire's barbs.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-speed anode wire welding device, characterized in that, include: A base (1) is provided with a fixed clamp (2) welded to the top wall of one end of the base (1). A fixed seat (3) is welded to the end of the base (1) away from the fixed clamp (2). A first stud (4) is threaded onto the fixed seat (3). A movable clamp (5) is rotatably installed at the end of the first stud (4) near the fixed clamp (2). A crank (6) is fixedly installed at the end of the first stud (4) away from the movable clamp (5). A guide post (7) is welded to the movable clamp (5). The guide post (7) is slidably connected to the fixed seat (3). Movable seats (8) are provided on both sides of the base (1). A positioning seat (9) is provided on the movable seat (8). A positioning groove (10) is opened on the positioning seat (9). A pressing seat (11) is provided on the movable seat (8).

2. The high-speed anode wire welding device according to claim 1, characterized in that: A bidirectional lead screw (12) is rotatably mounted in the middle of the base (1). Two guide rods (13) are provided above the bidirectional lead screw (12). A connecting seat (14) is fixedly welded to one end of each of the two guide rods (13). The connecting seat (14) is fixedly welded to the top wall of the base (1). An L-shaped moving plate (15) is fixedly welded to the bottom wall of each of the two moving seats (8). The two L-shaped moving plates (15) are threadedly connected to the bidirectional lead screw (12) through threaded holes. A handwheel (16) is fixedly welded to one end of the bidirectional lead screw (12).

3. The high-speed anode wire welding device according to claim 1, characterized in that: Both ends of the movable seat (8) are provided with through holes (17), and the bottom walls of both ends of the pressing seat (11) are fixedly welded with second studs (18). The two second studs (18) are respectively inserted into the two through holes (1), and the second studs (18) are threaded with locking knobs (19).

4. The high-speed anode wire welding device according to claim 1, characterized in that: The movable seat (8) has a placement slot (20), and the positioning seat (9) is movably placed in the placement slot (20).

5. The high-speed anode wire welding device according to claim 1, characterized in that: The fixed clamp (2) and the movable clamp (5) are each provided with an installation groove (21) on their opposite side walls.

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