Magnet feeding mechanism

Abstract

The utility model discloses a magnet feeding mechanism which is characterized in that the magnet feeding mechanism comprises a feeding table, a material storage pipe, a first material pushing rod, a first material pushing driving assembly, a second material pushing rod and a second material pushing driving assembly, the feeding table is provided with a feeding hole and a positioning groove communicated with the feeding hole, and the material storage pipe is provided with a material storage channel communicated with the top and the bottom of the material storage pipe; the material storage channel is used for storing magnets, the top of the material storage pipe is installed in the material supply hole, the first material pushing rod extends into the material storage channel from the bottom of the material storage pipe, and the first material pushing driving assembly is used for driving the first material pushing rod to push the magnets into the material supply hole; the second material pushing rod is connected with the second material pushing driving assembly, and the second material pushing rod is used for pushing the magnet located at the material supply hole into the positioning groove; the feeding hole and the positioning groove which are specially designed on the feeding table are directly connected with the storage channel of the storage pipe, so that the magnet can be smoothly pushed to the feeding hole and then accurately fed into the positioning groove, the labor intensity is reduced, and the magnet feeding efficiency and accuracy are improved.

Description

Technical Field

[0001] This utility model relates to the field of display screen production equipment technology, and in particular to a magnet feeding mechanism. Background Technology

[0002] In the display manufacturing industry, magnet assembly is a crucial step, especially in the production of large LED displays. Traditional magnet assembly methods rely primarily on manual material sorting and assembly, which proves inadequate for the demands of high-speed automated production. Manual operation is not only labor-intensive but also inefficient, failing to meet the requirements of automated production lines, leading to increased production costs and a heavier burden on enterprises. Furthermore, the inherent subjectivity of manual operation makes it difficult to guarantee assembly precision, affecting the control of gaps between display modules, which is crucial for ensuring the visual effect of large screens.

[0003] With the development of the LED display market, higher demands have been placed on the structural design and manufacturing process of magnets. Special-shaped magnets, such as ring magnets and columnar magnets, have been developed to meet different installation requirements. Simultaneously, adjustable structural designs have emerged to improve installation accuracy and convenience. However, despite improvements in structural design and manufacturing processes, inefficiencies and operational instability still exist in the assembly process, particularly in magnet feeding. Magnets tend to stick together due to their magnetic properties, making it difficult to quickly separate individual magnets, sometimes requiring manual intervention, which limits the efficiency of the feeding process. Utility Model Content

[0004] The main purpose of this invention is to propose a magnet feeding mechanism to solve the problem of low magnet feeding efficiency in the existing display screen production process.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a magnet feeding mechanism, including a feeding platform, a storage tube, a first push rod, a first push driving assembly, a second push rod, and a second push driving assembly. The feeding platform is provided with a feeding hole and a positioning groove communicating with the feeding hole. The storage tube has a storage channel communicating with its top and bottom. The storage channel is used to store magnets. The top of the storage tube is installed in the feeding hole. The first push rod extends from the bottom of the storage tube into the storage channel. The first push driving assembly is used to drive the first push rod to push the magnet into the feeding hole. The second push rod is connected to the second push driving assembly and is used to push the magnet located at the feeding hole into the positioning groove.

[0006] In one embodiment, the feeding platform is further provided with a first position sensor, which is configured corresponding to the feeding hole.

[0007] In one embodiment, the feeding platform is further provided with a second position sensor, which is configured corresponding to the positioning slot.

[0008] In one embodiment, the feeding platform is further provided with a guide groove, and the second push rod can be slidably installed in the guide groove.

[0009] In one embodiment, the first pusher drive assembly includes a first support frame, a first drive cylinder, and a first pusher block. The first pusher rod is mounted on the first pusher block, the first pusher block is mounted on the output shaft of the first drive cylinder, and the first drive cylinder is mounted on the first support frame.

[0010] In one embodiment, the first support frame is provided with a third position sensor and a fourth position sensor, and the first push block is provided with a trigger baffle. The third position sensor and the fourth position sensor are both located on the movement trajectory of the trigger baffle.

[0011] In one embodiment, the first push block is further provided with a guide rod, and the first support frame is provided with a guide sleeve, wherein the guide rod is slidably installed on the guide sleeve.

[0012] In one embodiment, the second pusher drive assembly includes a second support frame, a second drive cylinder, and a second pusher block. The second pusher rod is mounted on the second pusher block, and the second pusher block is mounted on the output shaft of the second drive cylinder. The second drive cylinder and the feeding platform are both mounted on the second support frame.

[0013] In one embodiment, the second pusher block is provided with a mounting groove, and the second pusher rod is mounted in the mounting groove.

[0014] In one embodiment, the second pusher rod is detachably mounted in the mounting slot.

[0015] The beneficial effects of this utility model are as follows: The magnet feeding mechanism provided by this utility model features high feeding efficiency. By integrating a feeding platform, a storage tube, a first pusher rod, a first pusher drive assembly, a second pusher rod, and a second pusher drive assembly, it realizes an automated process from magnet storage to positioning. The specially designed feeding hole and positioning slot on the feeding platform are directly connected to the storage channel of the storage tube, ensuring that the magnet can be smoothly pushed from the storage tube to the feeding hole and then accurately fed into the positioning slot. Under the control of the first pusher drive assembly, the first pusher rod is responsible for pushing the magnet from the storage channel to the feeding hole; while the second pusher rod, driven by the second pusher drive assembly, pushes the magnet from the feeding hole to the positioning slot. This process not only reduces the need for manual operation and lowers labor intensity, but also improves the efficiency and accuracy of magnet feeding, thereby enhancing the automation level and product quality of the entire display screen production process. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the magnet feeding mechanism according to Embodiment 1 of this utility model;

[0018] Figure 2 This is a partial cross-sectional structural diagram of the magnet feeding mechanism according to Embodiment 1 of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the first pusher drive component in Embodiment 1 of this utility model.

[0020] Label Explanation:

[0021] 1. Machine base; 11. Positioning platform; 2. First pusher drive assembly; 21. First support frame; 22. First drive cylinder; 23. First push block; 24. Trigger baffle; 25. Third position sensor; 26. Fourth position sensor; 27. Guide rod; 28. Guide sleeve; 3. First pusher rod; 4. Second pusher drive assembly; 41. Second support frame; 42. Second drive cylinder; 43. Second push block; 44. Mounting slot; 5. Second pusher rod; 6. Feeding platform; 61. Feeding hole; 62. Positioning slot; 63. First position sensor; 64. Second position sensor; 7. Storage pipe; 71. Storage channel. Detailed Implementation

[0022] The purpose, features, and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings.

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] It should be noted that if the embodiments of this utility model involve directional indicators such as up, down, left, right, front, back, etc., the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture as shown in the attached figure. If the specific posture changes, the directional indicators will also change accordingly.

[0025] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0026] Furthermore, if the meaning of "and / or" appears throughout the text, it refers to three parallel solutions. For example, "and / or" includes solution 1, solution 2, and solution 3, which simultaneously satisfy the above conditions. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0027] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0028] Please refer to Figures 1 to 3 A magnet feeding mechanism includes a feeding platform 6, a storage tube 7, a first pusher rod 3, a first pusher drive assembly 2, a second pusher rod 5, and a second pusher drive assembly 4. The feeding platform 6 is provided with a feeding hole 61 and a positioning groove 62 communicating with the feeding hole 61. The storage tube 7 has a storage channel 71 communicating with its top and bottom, and the storage channel 71 is used to store magnets. The top of the storage tube 7 is installed in the feeding hole 61. The first pusher rod 3 extends from the bottom of the storage tube 7 into the storage channel 71. The first pusher drive assembly 2 is used to drive the first pusher rod 3 to push the magnet into the feeding hole 61. The second pusher rod 5 is connected to the second pusher drive assembly 4, and the second pusher rod 5 is used to push the magnet located at the feeding hole 61 into the positioning groove 62.

[0029] As described above, the beneficial effects of this utility model are that by integrating the feeding platform 6, the storage tube 7, the first pusher rod 3, the first pusher drive assembly 2, the second pusher rod 5, and the second pusher drive assembly 4, an automated process from magnet storage to positioning is achieved. The specially designed feeding hole 61 and positioning groove 62 on the feeding platform 6 are directly connected to the storage channel 71 of the storage tube 7, ensuring that the magnet can be smoothly pushed from the storage tube 7 to the feeding hole 61 and then accurately fed into the positioning groove 62. Under the control of the first pusher drive assembly 2, the first pusher rod 3 is responsible for pushing the magnet from the storage channel 71 to the feeding hole 61; while the second pusher rod 5, driven by the second pusher drive assembly 4, pushes the magnet from the feeding hole 61 to the positioning groove 62. This process not only reduces the need for manual operation and lowers labor intensity, but also improves the efficiency and accuracy of magnet assembly, thereby enhancing the automation level and product quality of the entire display screen production process.

[0030] Furthermore, the feeding platform 6 is also provided with a first position sensor 63, which is set corresponding to the feeding hole 61.

[0031] As described above, the first position sensor 63 added to the feeding platform 6 is positioned corresponding to the feeding hole 61, and can monitor the position of the magnet inside the feeding hole 61 in real time. This configuration improves the level of automation control in the feeding process, ensures that the magnet is correctly supplied to the predetermined position, and reduces feeding errors.

[0032] Furthermore, the feeding platform 6 is also provided with a second position sensor 64, which is set in the positioning slot 62.

[0033] As can be seen from the above description, the second position sensor 64 added to the feeding table 6 is set in the positioning slot 62, which helps to ensure the accurate positioning of the magnet, improve the assembly accuracy, and reduce quality problems caused by positioning errors.

[0034] Furthermore, the feeding platform 6 is also provided with a guide groove, and the second push rod 5 can be slidably installed in the guide groove.

[0035] As described above, the feeding platform 6 is equipped with a guide groove, and the second push rod 5 can be slidably installed in the guide groove. This design ensures the stability and accuracy of the second push rod 5 when pushing the magnet, and reduces magnet positioning errors caused by push rod misalignment.

[0036] Furthermore, the first pusher drive assembly 2 includes a first support frame 21, a first drive cylinder 22, and a first pusher block 23. The first pusher rod 3 is mounted on the first pusher block 23, the first pusher block 23 is mounted on the output shaft of the first drive cylinder 22, and the first drive cylinder 22 is mounted on the first support frame 21.

[0037] As described above, the first pusher drive assembly 2 includes a first support frame 21, a first drive cylinder 22, and a first pusher block 23. This configuration can achieve precise drive of the first pusher rod 3 and improve the force and speed control of the magnet push.

[0038] Furthermore, the first support frame 21 is provided with a third position sensor 25 and a fourth position sensor 26, and the first push block 23 is provided with a trigger baffle 24. The third position sensor 25 and the fourth position sensor 26 are both located on the movement trajectory of the trigger baffle 24.

[0039] As can be seen from the above description, the first support frame 21 is equipped with third and fourth position sensors 26, and the first push block 23 is equipped with a trigger baffle 24. This configuration helps to achieve precise control of the movement of the first push rod 3 and improve the automation and intelligence level of the feeding process.

[0040] Furthermore, the first push block 23 is also provided with a guide rod 27, and the first support frame 21 is provided with a guide sleeve 28, wherein the guide rod 27 is slidably installed on the guide sleeve 28.

[0041] As can be seen from the above description, the first push block 23 is provided with a guide rod 27, and the first support frame 21 is provided with a guide sleeve 28. This design can ensure the stability and accuracy of the push block during the movement process and reduce the offset of the push block during the movement process.

[0042] Furthermore, the second pusher drive assembly 4 includes a second support frame 41, a second drive cylinder 42, and a second pusher block 43. The second pusher rod 5 is mounted on the second pusher block 43, and the second pusher block 43 is mounted on the output shaft of the second drive cylinder 42. The second drive cylinder 42 and the feeding platform 6 are both mounted on the second support frame 41.

[0043] As described above, the second pusher drive assembly 4 includes a second support frame 41, a second drive cylinder 42, and a second pusher block 43. This configuration can achieve precise driving of the second pusher rod 5 and improve the efficiency and accuracy of pushing the magnet from the feed hole 61 to the positioning groove 62.

[0044] Furthermore, the second pusher block 43 is provided with a mounting groove 44, and the second pusher rod 5 is mounted in the mounting groove 44.

[0045] As described above, the second pusher block 43 is provided with a mounting groove 44, and the second pusher rod 5 is installed in the mounting groove 44. This design facilitates the installation and fixing of the second pusher rod 5 and simplifies the assembly and maintenance process of the mechanism.

[0046] Furthermore, the second push rod 5 is detachably installed in the mounting groove 44.

[0047] As described above, the second push rod 5 can be detachably installed in the mounting slot 44. This design improves the maintenance efficiency and flexibility of the mechanism and reduces maintenance costs and time.

[0048] Example 1

[0049] Please refer to Figures 1 to 3 Embodiment 1 of this utility model is: a magnet feeding mechanism, including a machine base 1, a positioning platform 11, a feeding platform 6, a storage tube 7, a first push rod 3, a first push driving assembly 2, a second push rod 5, and a second push driving assembly 4. The positioning platform 11, the first push driving assembly 2, and the second push assembly are all installed on the machine base 1. The positioning platform 11 is used to position and support the display screen back cover to be processed. The feeding platform 6 is provided with a feeding hole 61 and a positioning groove 62 communicating with the feeding hole 61. The storage tube 7 has a storage channel 71 communicating with its top and bottom. The storage channel 71 is used to store... A magnet is mounted on the top of the storage tube 7, which is connected to the feeding hole 61. A first pusher rod 3 extends from the bottom of the storage tube 7 into the storage channel 71. A first pusher drive assembly 2 drives the first pusher rod 3 to push the magnet into the feeding hole 61. A second pusher rod 5 is connected to a second pusher drive assembly 4 and is used to push the magnet located at the feeding hole 61 into the positioning groove 62. By integrating the feeding platform 6, the storage tube 7, the first pusher rod 3, the first pusher drive assembly 2, the second pusher rod 5, and the second pusher drive assembly 4, an automated process from magnet storage to positioning is achieved. The specially designed feeding hole 61 and positioning groove 62 on the feeding platform 6 are directly connected to the storage channel 71 of the storage tube 7, ensuring that the magnet can be smoothly pushed from the storage tube 7 to the feeding hole 61 and then accurately fed into the positioning groove 62. The first pusher rod 3, under the control of the first pusher drive assembly 2, is responsible for pushing the magnet from the storage channel 71 to the feeding hole 61; while the second pusher rod 5, driven by the second pusher drive assembly 4, pushes the magnet from the feeding hole 61 to the positioning slot 62. This process not only reduces the need for manual operation and lowers labor intensity, but also improves the efficiency and accuracy of magnet assembly, thereby enhancing the automation level and product quality of the entire display screen production process.

[0050] Preferably, the feeding platform 6 is further provided with a first position sensor 63, which is set corresponding to the feeding hole 61, so that the position status of the magnet in the feeding hole 61 can be monitored in real time. This configuration improves the level of automation control of the feeding process, ensures that the magnet is correctly supplied to the predetermined position, and reduces feeding errors. Furthermore, the feeding platform 6 is also provided with a second position sensor 64, which is set corresponding to the positioning groove 62, so as to help ensure the accurate positioning of the magnet, improve assembly accuracy, and reduce quality problems caused by positioning errors.

[0051] Optionally, the feeding platform 6 is also provided with a guide groove, in which the second push rod 5 can be slidably installed. This design ensures the stability and accuracy of the second push rod 5 when pushing the magnet, and reduces magnet positioning errors caused by push rod offset.

[0052] In this embodiment, the first pusher drive assembly 2 includes a first support frame 21, a first drive cylinder 22, and a first pusher block 23. The first pusher rod 3 is mounted on the first pusher block 23, and the first pusher block 23 is mounted on the output shaft of the first drive cylinder 22. The first drive cylinder 22 is used to drive the first pusher rod 3 to push the magnet located at the feeding hole 61 into the positioning groove 62. This configuration can achieve precise driving of the first pusher rod 3 and improve the force and speed control of magnet pushing. Specifically, the first support frame 21 is provided with a third position sensor 25 and a fourth position sensor. The device 26 has a trigger baffle 24 on the first push block 23. The third position sensor 25 and the fourth position sensor 26 are both located on the moving trajectory of the trigger baffle 24. This configuration helps to achieve precise control of the movement of the first push rod 3 and improve the automation and intelligence level of the feeding process. More specifically, the first push block 23 is also provided with a guide rod 27, and the first support frame 21 is provided with a guide sleeve 28. The guide rod 27 can be slidably installed on the guide sleeve 28. This design can ensure the stability and accuracy of the push block during the movement and reduce the offset of the push block during the movement.

[0053] Preferably, the second pusher drive assembly 4 includes a second support frame 41, a second drive cylinder 42, and a second pusher block 43. The second pusher rod 5 is mounted on the second pusher block 43, and the second pusher block 43 is mounted on the output shaft of the second drive cylinder 42. The second drive cylinder 42 and the feeding platform 6 are both mounted on the second support frame 41. This configuration can achieve precise driving of the second pusher rod 5, improving the efficiency and accuracy of pushing the magnet from the feeding hole 61 to the positioning groove 62. Specifically, the second pusher block 43 is provided with a mounting groove 44, and the second pusher rod 5 is mounted in the mounting groove 44. This design facilitates the installation and fixing of the second pusher rod 5, simplifying the assembly and maintenance process of the mechanism. More specifically, the second pusher rod 5 is detachably mounted in the mounting groove 44. This design improves the maintenance efficiency and flexibility of the mechanism, and reduces maintenance costs and time. The detachable connection method includes, but is not limited to, bolt connection, magnetic connection, snap-fit ​​connection, or pin connection, which can be set according to the actual application requirements.

[0054] In summary, the magnet feeding mechanism provided by this utility model features high feeding efficiency. By integrating a feeding platform, a storage tube, a first pusher rod, a first pusher drive assembly, a second pusher rod, and a second pusher drive assembly, it achieves an automated process from magnet storage to positioning. The specially designed feeding hole and positioning slot on the feeding platform are directly connected to the storage channel of the storage tube, ensuring that the magnet can be smoothly pushed from the storage tube to the feeding hole and then accurately fed into the positioning slot. Under the control of the first pusher drive assembly, the first pusher rod is responsible for pushing the magnet from the storage channel to the feeding hole; while the second pusher rod, driven by the second pusher drive assembly, pushes the magnet from the feeding hole to the positioning slot. This process not only reduces the need for manual operation and lowers labor intensity but also improves the efficiency and accuracy of magnet assembly, thereby enhancing the automation level and product quality of the entire display screen production process.

[0055] The above are merely optional embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the contents of this utility model specification and drawings under the utility model concept, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this utility model.

Claims

1. A magnet feeding mechanism, characterized in that, The device includes a feeding platform, a storage tube, a first pusher rod, a first pusher drive assembly, a second pusher rod, and a second pusher drive assembly. The feeding platform has a feeding hole and a positioning groove communicating with the feeding hole. The storage tube has a storage channel communicating with its top and bottom, and the storage channel is used to store magnets. The top of the storage tube is installed at the feeding hole. The first pusher rod extends from the bottom of the storage tube into the storage channel. The first pusher drive assembly is used to drive the first pusher rod to push the magnet into the feeding hole. The second pusher rod is connected to the second pusher drive assembly and is used to push the magnet located at the feeding hole into the positioning groove.

2. The magnet feeding mechanism according to claim 1, characterized in that, The feeding platform is also equipped with a first position sensor, which is set corresponding to the feeding hole.

3. The magnet feeding mechanism according to claim 1, characterized in that, The feeding platform is also equipped with a second position sensor, which is set in the positioning slot.

4. The magnet feeding mechanism according to claim 1, characterized in that, The feeding platform is also provided with a guide groove, and the second push rod can be slidably installed in the guide groove.

5. The magnet feeding mechanism according to claim 1, characterized in that, The first pusher drive assembly includes a first support frame, a first drive cylinder, and a first pusher block. The first pusher rod is mounted on the first pusher block, the first pusher block is mounted on the output shaft of the first drive cylinder, and the first drive cylinder is mounted on the first support frame.

6. The magnet feeding mechanism according to claim 5, characterized in that, The first support frame is equipped with a third position sensor and a fourth position sensor, and the first push block is equipped with a trigger baffle. The third position sensor and the fourth position sensor are both located on the movement trajectory of the trigger baffle.

7. The magnet feeding mechanism according to claim 5, characterized in that, The first push block is also provided with a guide rod, and the first support frame is provided with a guide sleeve. The guide rod is slidably installed on the guide sleeve.

8. The magnet feeding mechanism according to claim 1, characterized in that, The second pusher drive assembly includes a second support frame, a second drive cylinder, and a second pusher block. The second pusher rod is mounted on the second pusher block, and the second pusher block is mounted on the output shaft of the second drive cylinder. The second drive cylinder and the feeding platform are both mounted on the second support frame.

9. The magnet feeding mechanism according to claim 8, characterized in that, The second pusher block is provided with a mounting groove, and the second pusher rod is installed in the mounting groove.

10. The magnet feeding mechanism according to claim 9, characterized in that, The second push rod is detachably installed in the mounting slot.

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