Auxiliary equipment for reversely buckling lead part

Abstract

The utility model relates to the technical field of lead part processing, in particular to auxiliary equipment for reversely buckling a lead part. The lead part back-off auxiliary equipment comprises a workbench, door plates, a frame body, a controller, a rotating shaft, a supporting seat, a fixing clamp, a rotating assembly and a back-off assembly, the top of the workbench is connected with the frame body, the front side of the workbench is symmetrically and rotatably connected with the door plates, the controller is installed on the left front side of the top of the workbench, and the back-off assembly is installed on the right front side of the top of the workbench. The top of the workbench is symmetrically provided with back-off assemblies, and the middle of the top of the workbench is connected with a supporting base in a penetrating mode. According to the device, through the synergistic effect of the motor, the belt pulley set and the rotating shaft, automatic rotating machining of the lead parts is achieved, accurate contact of a cutter and the end faces of the lead parts is guaranteed through cooperation of the fixing clamp and the damping air cylinder, an inverted buckle structure can be accurately ground according to a preset shape, the device can machine the two lead parts at the same time, and the machining efficiency is improved. The production efficiency is greatly improved, and the processing period is shortened.

Description

Technical Field

[0001] This utility model relates to the field of lead parts processing technology, and in particular to an auxiliary device for buckling lead parts. Background Technology

[0002] The purpose of the inverted design on lead-acid batteries is to create an inverted structure at the sealing groove during the secondary injection molding process. This design prevents acid leakage or seepage after the lead sleeve is assembled, and the inverted structure increases the sealing performance of the sealing groove, thereby improving the safety and performance of the lead-acid battery.

[0003] In the field of lead component undercutting, traditional processing methods typically involve machining each component individually. This method is not only inefficient, but also suffers from inconsistent precision due to the limitations of manual operation. With increasing market demand and higher product quality requirements, traditional processing methods can no longer meet the needs of large-scale production. Furthermore, manual operation is prone to component damage and machining errors, affecting the performance and reliability of the final product. Especially when handling fragile or high-value components, even minor errors can lead to serious economic losses and safety hazards.

[0004] To address the aforementioned problems, this invention provides an efficient auxiliary device for inverting lead parts. Through a series of innovative designs, this device significantly improves production efficiency, processing quality, and operational safety. Utility Model Content

[0005] To overcome the aforementioned shortcomings, the technical problem to be solved is to provide an auxiliary device for inverting lead parts.

[0006] The technical implementation scheme of this utility model is as follows: an auxiliary device for inverting lead parts includes a workbench, a door panel, a frame, a controller, a rotating shaft, a support base, a fixing clamp, a rotating assembly, and an inverting assembly. The top of the workbench is connected to the frame, and the front side of the workbench is symmetrically and rotatably connected to the door panel. The controller is installed on the front left side of the top of the workbench. The inverting assembly is symmetrically arranged on the top of the workbench. The support base is symmetrically and rotatably connected to the middle of the top of the workbench. The rotating shaft is symmetrically and rotatably connected to the support base. The top of each rotating shaft is connected to a fixing clamp for fixing the lead parts. The rotating assembly is arranged inside the workbench.

[0007] As an improvement to the above solution, the rotating assembly includes a motor, a pulley set, a support frame, a drive cylinder, and a fixed block. The motor is installed in the middle of the top of the workbench. The lower ends of the two rotating shafts pass through the support base and extend into the workbench. A pulley set is provided between the lower ends of the two rotating shafts. The output shaft of the motor is connected to the rotating shaft on the left. A support frame is connected to the rear wall of the frame. Drive cylinders are symmetrically installed on the upper side of the support frame. Fixed blocks are rotatably connected to the extension rods of the drive cylinders. Both the drive cylinders and the motor are electrically connected to the controller.

[0008] As an improvement to the above solution, the undercut assembly includes a damping cylinder, a slide rail, a sliding frame, and a cutting tool. The damping cylinders are symmetrically installed on the rear side of the top of the worktable and are electrically connected to the controller. The slide rails are symmetrically installed in the middle of the top of the worktable, and the sliding frames are slidably connected to the slide rails. The telescopic rods of the damping cylinders are all connected to the sliding frames on the same side. The cutting tools for machining the undercut structure are bolted to the inner side of the sliding frames and are located on both sides of the fixed fixture.

[0009] As an improvement to the above solution, it also includes a collection frame and a storage frame. The top of the workbench has slots on the left and right sides of the two fixed clamps, and the collection frame is connected to the slots. The lower part of the collection frame is located inside the workbench, and the collection frame is connected to a storage frame for storing debris by a pull-out mechanism.

[0010] As an improvement to the above solution, it also includes an air pump, a connecting frame, and a filter screen. An air pump for extracting debris is installed on the outside of the collection frame. The air pump is electrically connected to the controller. A triangular connecting frame is connected to the upper outer part of the collection frame. A filter screen for blocking debris is connected to the inclined surface of the connecting frame. The inner tube of the air pump runs through the inside of the collection frame and is connected and communicates with the corresponding connecting frame.

[0011] As an improvement to the above solution, multiple horizontal bars are equidistantly arranged in a straight line along the upper side of the collection box.

[0012] The beneficial effects are as follows: 1. This device achieves automatic rotational processing of lead parts through the coordinated action of the motor, pulley group and rotating shaft. The cooperation between the fixed fixture and the damping cylinder ensures precise contact between the tool and the end face of the lead part, so that the undercut structure can be accurately ground out according to the predetermined shape. In addition, the equipment can process two lead parts at the same time, which greatly improves production efficiency and shortens the processing cycle.

[0013] 2. The design of the drive cylinder and the fixing block provides a stable part fixing mechanism, ensuring that the lead parts will not shift or loosen during processing, thereby guaranteeing the accuracy and quality of processing. In addition, the close contact between the fixing block and the top surface of the lead parts drives them to rotate synchronously through friction, avoiding the need for additional clamping devices, simplifying the operation process, and also improving the overall safety and reliability.

[0014] 3. The coordinated operation of the air pump, collection frame, storage frame, and filter screen ensures that metal shavings generated during processing are extracted by the air pump and collected into the storage frame, effectively keeping the workbench clean and preventing shavings from interfering with the processing. The filter screen design prevents shavings from entering the air pump, extending the service life of the equipment. Attached Figure Description

[0015] Figure 1This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of the workbench, drive cylinder, and fixing block of this utility model.

[0017] Figure 3 This is a cross-sectional view showing the internal structure of the worktable, rotating shaft, and fixing fixture of this utility model.

[0018] Figure 4 This is a cross-sectional view showing the internal structure of the collection frame of this utility model.

[0019] Wherein: 1: workbench, 3: door panel, 4: frame, 5: controller, 6: support frame, 7: drive cylinder, 8: fixing block, 9: damping cylinder, 10: slide rail, 11: sliding frame, 12: tool, 13: motor, 14: pulley assembly, 16: rotating shaft, 161: support base, 17: fixing fixture, 18: collection frame, 19: storage frame, 20: air pump, 21: connecting frame, 22: filter screen. Detailed Implementation

[0020] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] Example: An auxiliary device for inverting lead parts, such as... Figures 1-2 As shown, the device includes a workbench 1, a door panel 3, a frame 4, a controller 5, a rotating shaft 16, a support base 161, a fixing clamp 17, a rotating assembly, and an inverted assembly. The top of the workbench 1 is connected to the frame 4. The door panel 3 is symmetrically and rotatably connected to the front side of the workbench 1. The controller 5 is installed on the front left side of the top of the workbench 1 by screws. The inverted assemblies are symmetrically arranged on the top of the workbench 1. The support base 161 is connected through the middle of the top of the workbench 1. The rotating shaft 16 is symmetrically and rotatably connected to the support base 161. The top of the rotating shaft 16 is connected to a fixing clamp 17 for fixing lead parts. The rotating assembly is located inside the workbench 1.

[0022] like Figures 1-2As shown, the rotating assembly includes a motor 13, a pulley set 14, a support frame 6, a drive cylinder 7, and a fixing block 8. The motor 13 is installed in the middle of the top of the workbench 1 by screws. The lower ends of the two rotating shafts 16 pass through the support base 161 and extend into the workbench 1. A pulley set 14 is provided between the lower ends of the two rotating shafts 16. The output shaft of the motor 13 is connected to the rotating shaft 16 on the left. A support frame 6 is welded to the rear wall of the frame 4. Drive cylinders 7 are symmetrically installed on the upper side of the support frame 6. Fixing blocks 8 are rotatably connected to the telescopic rod of the drive cylinder 7. The fixing blocks 8 are driven by the drive motor 13 to move downward and can abut against the top surface of the lead part. The drive cylinder 7 and the motor 13 are both electrically connected to the controller 5.

[0023] like Figures 1-2 As shown, the undercut assembly includes a damping cylinder 9, a slide rail 10, a sliding frame 11, and a cutting tool 12. The damping cylinder 9 is symmetrically installed on the left and right sides of the top rear side of the worktable 1 by screws. The damping cylinder 9 is electrically connected to the controller 5. The slide rail 10 is symmetrically installed on the left and right sides of the top center of the worktable 1 by bolts. The sliding frame 11 is slidably connected to the slide rail 10. The telescopic rod of the damping cylinder 9 is connected to the sliding frame 11 on the same side. The cutting tool 12 for processing the undercut structure is installed on the inner side of the sliding frame 11 by bolts. The cutting tool 12 is located on both sides of the fixed fixture 17. The damping cylinder 9 drives the cutting tool 12 to move closer to the target position of the lead part to perform the undercut processing.

[0024] When performing the undercutting process on lead parts, the lead parts are clamped onto the fixed fixture 17, and then the cutting tool 12 is installed according to the height of the lead parts and the processing requirements. The cutting tool 12 is fixed to the sliding frame 11 with bolts, and its height is adjusted. After adjustment, the controller 5 starts the drive cylinder 7. The extension rod of the drive cylinder 7 extends and moves the fixing block 8 downward. When the fixing block 8 moves downward and comes into close contact with the top surfaces of the two lead parts on the fixing fixture 17, the drive cylinder 7 is closed to ensure that the parts are tightly fixed in the fixing fixture 17. Then, the controller 5 starts the damping cylinder 9. The extension rod of the damping cylinder 9 extends and moves the sliding frame 11 inward along the slide rail 10, thereby moving the tool 12 inward so that the tool 12 comes into contact with the end face of the lead part. The damping cylinder 9 is closed to ensure that the tool 12 and the end face of the lead part maintain a stable contact state. Then, the motor 13 is started. The motor 13 drives the two rotating shafts 16 to rotate through the pulley group 14, thereby driving the fixing fixture 17 and the lead part to rotate. Since the fixing block 8 is in close contact with the top surface of the lead part, the friction causes the fixing block 8 to rotate with the lead part. Through the relative movement of the lead part and the tool 12, according to the shape of the tool 12, the target position of the lead part is ground to form an undercut structure. This process can process two lead parts simultaneously, effectively improving overall work efficiency.

[0025] After processing is completed, turn off motor 13 to stop the rotation of the lead part, control the extension rod of damping cylinder 9 to shorten and reset, driving sliding frame 11 and tool 12 to move outward and reset. Then control the extension rod of drive cylinder 7 to shorten and reset, driving fixed block 8 to reset and disengage from the lead part. At this time, tools can be used to remove the processed lead part from fixed fixture 17.

[0026] like Figures 3-4 As shown, it also includes a collection frame 18, a storage frame 19, an air pump 20, a connecting frame 21, and a filter screen 22. The top of the workbench 1 has slots located on the left and right sides of the two fixed clamps 17, and the collection frame 18 is connected to these slots. The lower part of the collection frame 18 is located inside the workbench 1. Multiple horizontal bars are evenly spaced along a straight line inside the upper side of the collection frame 18 to prevent parts on the workbench 1 from falling into the collection frame 18. Each collection frame 18 has a pull-out storage frame 19 for storing debris. Air pumps 20 for extracting debris are installed on the outside of the collection frame 18. The air pumps 20 are electrically connected to the controller 5. Triangular connecting frames 21 are connected to the upper outer side of the collection frame 18. A filter screen 22 for blocking debris is connected to the inclined surface of the connecting frame 21. The inner tube of the air pump 20 passes through the inside of the collection frame 18 and is connected and communicates with the corresponding connecting frame 21. By starting the air pump 20 to draw air from the outside to the inside, the debris remaining on the workbench 1 can be sucked into the collection frame 18.

[0027] During the processing of lead parts, some debris is generated. The air pump 20 is activated, drawing air into the collection frame 18. The debris on the workbench 1 falls into the collection frame 18 through the slot. With the assistance of the air pump 20, the debris is completely sucked into the collection frame 18 and stored in the storage frame 19, ensuring the cleanliness of the workbench 1 surface. The filter screen 22 blocks debris, preventing it from entering the connecting frame 21 and the air pump 20. The crossbar design further prevents parts from accidentally falling into the collection frame 18. After finishing work, the air pump 20 is turned off, the door panel 3 is opened, and the storage frame 19 can be removed to clean the collected debris.

[0028] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.

Claims

1. An auxiliary device for inverting lead parts, characterized in that, It includes a workbench (1), a door panel (3), a frame (4), a controller (5), a rotating shaft (16), a support base (161), a fixing clamp (17), a rotating assembly, and an inverted assembly. The top of the workbench (1) is connected to the frame (4). The front side of the workbench (1) is symmetrically connected to the door panel (3). The top left front side of the workbench (1) is equipped with a controller (5). The top of the workbench (1) is symmetrically equipped with an inverted assembly. The middle of the top of the workbench (1) is connected to the support base (161). The support base (161) is symmetrically connected to the rotating shaft (16) that passes through it. The top of the rotating shaft (16) is connected to a fixing clamp (17) for fixing lead parts. The rotating assembly is provided inside the workbench (1).

2. The auxiliary device for inverting lead parts as described in claim 1, characterized in that, The rotating assembly includes a motor (13), a pulley set (14), a support frame (6), a drive cylinder (7), and a fixing block (8). The motor (13) is installed in the middle of the top of the workbench (1). The lower ends of the two rotating shafts (16) pass through the support base (161) and extend into the workbench (1). A pulley set (14) is provided between the lower ends of the two rotating shafts (16). The output shaft of the motor (13) is connected to the rotating shaft (16) on the left. The support frame (6) is connected to the rear wall of the frame (4). The drive cylinders (7) are symmetrically installed on the upper side of the support frame (6). The extension rod of the drive cylinder (7) is rotatably connected to the fixing block (8). The drive cylinder (7) and the motor (13) are both electrically connected to the controller (5).

3. The auxiliary device for inverting lead parts as described in claim 2, characterized in that, The undercut assembly includes a damping cylinder (9), a slide rail (10), a sliding frame (11), and a cutting tool (12). The damping cylinder (9) is symmetrically installed on the rear top of the worktable (1). The damping cylinder (9) is electrically connected to the controller (5). The slide rail (10) is symmetrically installed in the middle of the top of the worktable (1). The sliding frame (11) is slidably connected to the slide rail (10). The telescopic rod of the damping cylinder (9) is connected to the sliding frame (11) on the same side. The cutting tool (12) for processing the undercut structure is installed on the inner side of the sliding frame (11) by bolts. The cutting tool (12) is located on both sides of the fixed fixture (17).

4. The auxiliary device for inverting lead parts as described in claim 3, characterized in that, It also includes a collection frame (18) and a storage frame (19). The top of the workbench (1) is provided with slots on the left and right sides of the two fixed clamps (17). The collection frame (18) is connected to the slots. The lower part of the collection frame (18) is located inside the workbench (1). The collection frame (18) is connected to a storage frame (19) for storing debris by a pull-out method.

5. The auxiliary device for inverting lead parts as described in claim 4, characterized in that, It also includes an air pump (20), a connecting frame (21) and a filter screen (22). An air pump (20) for extracting debris is installed on the outside of the collection frame (18). The air pump (20) is electrically connected to the controller (5). A triangular connecting frame (21) is connected to the upper outside of the collection frame (18). A filter screen (22) for blocking debris is connected to the inclined surface of the connecting frame (21). The inner tube of the air pump (20) passes through the inside of the collection frame (18) and is connected and communicates with the corresponding connecting frame (21).

6. The auxiliary device for inverting lead parts as described in claim 5, characterized in that, Multiple horizontal bars are equidistantly arranged in a straight line along the upper side of the collection box (18).

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