Rust removal device for iron plate machining
By designing a rust removal device for iron plate processing, the device utilizes a bidirectional threaded rotating rod and gear assembly to achieve real-time addition of rust remover and adjustment of steel brush spacing, thus solving the problem of rust remover volatilization and improving the rust removal effect of iron plate processing.
Patent Information
- Application Number
- CN202422915465.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing iron plate processing, rust removers tend to evaporate after spraying, which prevents them from effectively covering the iron plate surface and affects the rust removal effect.
A rust removal device for iron plate processing was designed, comprising an installation component, a flow component, and an adjustment component. The device controls the sliding of the baffle through a bidirectional threaded rod to achieve real-time addition of rust remover, and adjusts the spacing of the steel brushes through a gear set and a lead screw to adapt to iron plates of different thicknesses.
It enables the real-time addition of rust remover during the rust removal process, avoids the volatilization of rust remover, improves adaptability to iron plates of different thicknesses, and enhances the rust removal effect.
Smart Images

Figure CN223532163U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rust removal equipment technology, specifically a rust removal device for iron plate processing. Background Technology
[0002] Rust removal is the application of various methods to remove rust from metal surfaces. Rust on metals is an oxide of metal. Rust removal can be carried out using chemical, electrochemical, and mechanical methods, including manual rust removal, mechanical rust removal, and chemical rust removal. Each of these methods has its own advantages and disadvantages and is suitable for different situations and needs.
[0003] In the current process of mechanical rust removal of iron plates, the rust removal work is mostly done by workers manually spraying rust remover onto the surface of the iron plate and then using a steel brush to remove rust. This causes the rust remover to evaporate, resulting in the drawback that the rust removal work on the iron plate surface cannot be carried out at the same time as the rust remover covering the iron plate surface. Utility Model Content
[0004] The purpose of this utility model is to provide a rust removal device for iron plate processing to address the shortcomings of the existing technology and solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a rust removal device for iron plate processing, comprising two mounting components, wherein an adjustment component is installed inside the mounting components, and a flow assembly is installed between the two mounting components;
[0006] The installation assembly includes a body, a guide rail is installed on one side of the interior of the body, and a bottom steel brush is rotatably connected between the two bodies.
[0007] The flow assembly includes a filling box, one side surface of which has a filling port, and the other side surface has a plurality of flow holes at equal intervals.
[0008] The adjustment assembly includes mounting blocks, with an adjustment steel brush rotatably connected between two mounting blocks. A lead screw is mounted on one side of each mounting block, and the other side of the mounting block is slidably connected to a guide rail.
[0009] As a preferred embodiment of this utility model, a baffle is slidably connected to the inner wall of the filling box on the side with the flow hole, and the interior of the filling box is divided by an L-shaped partition, with the baffle positioned between the L-shaped partition and the inner wall of the side with the flow hole.
[0010] As a preferred technical solution of this utility model, a support frame plate is installed between the two machine bodies and on the side away from the flow assembly, and the height of the support frame plate is the same as the height of the bottom steel brush.
[0011] As a preferred embodiment of this utility model, a bidirectional threaded rotating rod is installed inside the filling box. A slider is threadedly connected to both the left and right sides of the bidirectional threaded rotating rod. Spokes are hinged to the surface of the sliders, and the spokes are hinged to the baffle through hinges. One end of the bidirectional threaded rotating rod extends out of the filling box and is equipped with a rotating handle.
[0012] As a preferred embodiment of this utility model, a gear set is installed at the end of the lead screw. The gear set consists of a horizontally arranged bevel gear and a vertically arranged bevel gear. The end of the lead screw is installed on the upper surface of the horizontally arranged bevel gear, and a motor is installed on the outer surface of the vertically arranged bevel gear.
[0013] As a preferred technical solution of this utility model, a drive motor is installed on the outer surface of the body and the mounting block on one side, and the output shafts of the two drive motors are respectively installed on the top of the bottom steel brush and the adjusting steel brush.
[0014] As a preferred embodiment of this utility model, a knob is rotatably connected to the upper end of the body, and a compression spring is installed at the lower end of the knob, with the lower end of the compression spring abutting against the upper surface of the mounting block via a square plate.
[0015] The beneficial effects of this utility model are:
[0016] 1. This rust removal device for iron plate processing uses a bidirectional threaded rotating rod to rotate inside the filling box, which moves the slider. The slider moves on the surface of the bidirectional threaded rotating rod, pulling the spokes and hinges to work. The spokes and hinges then drive the baffle to slide up and down inside the filling box, controlling the opening and closing of the flow hole. This allows for the real-time addition of rust remover during the steel brush rust removal process, improving upon the drawback of traditional steel brush rust removal where rust remover evaporates after pre-spraying.
[0017] 2. This rust removal device for iron plate processing uses a motor to drive a gear set to control the up-and-down movement of the mounting block on the surface of the lead screw. The up-and-down movement of the mounting block driven by the lead screw controls and adjusts the spacing between the steel brush and the bottom steel brush, thereby adapting to iron plates of different thicknesses for rust removal and improving the adaptability of the steel brush spacing to iron plates of different thicknesses. Attached Figure Description
[0018] Figure 1 This is a structural schematic diagram of the overall appearance of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the adjusting steel brush in this utility model;
[0020] Figure 3This is a schematic diagram of the compression spring in this utility model;
[0021] Figure 4 This is a schematic diagram of the gear set in this utility model;
[0022] Figure 5 This is a schematic diagram of the internal structure of the filling box in this utility model;
[0023] Figure 6 This is a schematic diagram of the structure of the baffle in this utility model.
[0024] Figure label:
[0025] 1. Mounting Components; 101. Body; 102. Support Plate; 103. Bottom Steel Brush; 104. Guide Rail; 2. Adjustment Components; 201. Mounting Block; 202. Adjusting Steel Brush; 203. Compression Spring; 204. Knob; 205. Lead Screw; 206. Gear Set; 207. Motor; 3. Flow Assembly; 301. Filling Box; 302. Filling Port; 303. Flow Hole; 304. Two-Way Threaded Rotary Rod; 305. Slider; 306. Spoke; 307. Hinge; 308. Baffle. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1:
[0028] Please see Figure 1-6 This embodiment proposes a rust removal device for iron plate processing, including two mounting components 1, an adjustment component 2 installed inside the mounting component 1, and a flow assembly 3 installed between the two mounting components 1;
[0029] The mounting assembly 1 includes a body 101. A guide rail 104 is installed on one side of the inside of the body 101. A bottom steel brush 103 is rotatably connected between the two bodies 101. The bottom steel brush 103 is used to roll and brush the lower surface of the iron plate to clean the rust on the lower surface of the iron plate.
[0030] To improve the stability of the machine body 101, a support plate 102 is installed between the two machine bodies 101 on the side away from the flow assembly 3. The height of the support plate 102 is the same as the height of the bottom steel brush 103. The support plate 102 supports the movement of the iron plate, thereby strengthening the center of gravity support for displacement and better preventing the overall equipment from tipping over.
[0031] In order to apply power to the bottom steel brush 103 and the adjusting steel brush 202, a drive motor is installed on the outer surface of the machine body 101 and the mounting block 201 on one side, and the output shafts of the two drive motors are respectively installed on the top of the bottom steel brush 103 and the adjusting steel brush 202, so that the bottom steel brush 103 and the adjusting steel brush 202 can roll and clean at the same time, so as to remove rust from the upper and lower surfaces of the iron plate at the same time.
[0032] Example 2:
[0033] Based on Example 1, please refer to Figure 1 and Figure 4-6 The flow assembly 3 includes a filling box 301. A filling port 302 is provided on one side surface of the filling box 301, and a plurality of flow holes 303 are provided at equal intervals on the other side surface. The filling box 301 stores the rust remover and discharges it to the surface of the iron plate through the flow holes 303, so as to facilitate the real-time addition of rust remover when using the adjusting steel brush 202 and the bottom steel brush 103 for rust removal.
[0034] To facilitate control over the timing and rate at which the rust remover flows onto the surface of the iron plate, a baffle 308 is slidably connected to the inner wall of the filling box 301 on one side where the flow hole 303 is located. The interior of the filling box 301 is divided by an L-shaped partition, and the baffle 308 is positioned between the L-shaped partition and the inner wall of the side where the flow hole 303 is located. The opening or closing of the flow hole 303 is controlled by the raising and lowering of the baffle 308, thereby adjusting the rate and immediacy of the rust remover flowing from the interior of the filling box 301 to the surface of the iron plate.
[0035] To facilitate the flow and coverage of rust remover from the inside of the filling box 301 onto the surface of the iron plate, a bidirectional threaded rotating rod 304 is installed inside the filling box 301. A slider 305 is threaded onto both the left and right sides of the bidirectional threaded rotating rod 304. Spokes 306 are hinged to the surface of the sliders 305, and the spokes 306 are hinged to the baffle 308 via hinges 307. One end of the bidirectional threaded rotating rod 304 extends out of the filling box 301 and is equipped with a rotating handle. The rotating handle drives the bidirectional threaded rotating rod 304 to rotate inside the filling box 301. The rotation of the bidirectional threaded rotating rod 304 drives the sliders 305 threaded onto the surface of the bidirectional threaded rotating rod 304 to move. In turn, the displacement of the sliders 305 pulls the spokes 306 and the hinges 307 to move the baffle 308 up and down inside the filling box 301.
[0036] Example 3:
[0037] Based on Example 1, please refer to Figure 1-3 The adjusting component 2 includes a mounting block 201, and an adjusting steel brush 202 is rotatably connected between the two mounting blocks 201. A lead screw 205 is mounted on one side of the mounting block 201, and the other side of the mounting block 201 is slidably connected to the guide rail 104. The mounting blocks 201 provide support for the vertical displacement of the adjusting steel brush 202, and the guide rail 104 assists the mounting blocks 201 in moving to reduce frictional resistance, thereby making it easier to control the adjusting steel brush 202 to work on iron plates of different thicknesses when performing rolling rust removal.
[0038] To facilitate driving the mounting block 201, a gear set 206 is installed at the end of the lead screw 205. The gear set 206 consists of a horizontally arranged bevel gear and a vertically arranged bevel gear. The end of the lead screw 205 is installed on the upper surface of the horizontally arranged bevel gear, and a motor 207 is installed on the outer surface of the vertically arranged bevel gear. The gear set 206 changes the direction of force transmission transmitted by the output shaft of the motor 207, thereby better adapting to the internal space of the machine body 101 and driving the mounting block 201.
[0039] To reduce the vibration of the adjusting steel brush 202 during rotation, a knob 204 is rotatably connected to the upper end of the machine body 101. A compression spring 203 is installed at the lower end of the knob 204, and the lower end of the compression spring 203 abuts against the upper surface of the mounting block 201 through a square plate. The knob 204 is installed on the top of the machine body 101 and rotated, so that the knob 204 can adjust the tension of the compression spring 203, thereby facilitating the cancellation of the vibration generated when the adjusting steel brush 202 rotates through the compression spring 203.
[0040] The working principle of this utility model is as follows: In use, the operator first manually fills the rust remover into the filling box 301 through the filling port 302. Then, the output shaft of the motor 207 is rotated. This rotation drives the gear set 206 to mesh and match, which in turn drives the lead screw 205 mounted on the surface of the gear set 206 to rotate. This, in turn, causes the mounting block 201, threaded onto the surface of the lead screw 205, to move on the surface of the machine body 101 with the assistance of the guide rail 104. This, in turn, moves the height of the adjusting steel brush 202, thereby controlling the distance between the adjusting steel brush 202 and the bottom steel plate 103 to accommodate iron plates of different thicknesses for rust removal. The operator then manually rotates the knob 204. 204 controls the tension of the spring 203 to counteract the vibration generated when the adjusting steel brush 202 rotates. After the gap between the adjusting steel brush 202 and the bottom steel brush 103 is adjusted, the worker transports the iron plate inward along the gap between the adjusting steel brush 202 and the bottom steel brush 103. At the same time, the double-threaded rotating rod 304 is rotated manually. The rotation of the double-threaded rotating rod 304 drives the slider 305 to move on the surface of the double-threaded rotating rod 304. With the help of the displacement of the slider 305, the spokes 306 drive the baffle 308 to rise and fall with the assistance of the hinge 307. The rising and falling of the baffle 308 controls the opening or closing of the flow hole 303 to adjust the timing and flow rate of the rust remover flowing out of the flow hole 303.
[0041] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A rust removal device for iron plate processing, comprising two mounting components (1), characterized in that: An adjustment component (2) is installed inside the mounting component (1), and a flow assembly (3) is installed between the two mounting components (1); The installation assembly (1) includes a body (101), a guide rail (104) is installed on one side of the interior of the body (101), and a bottom steel brush (103) is rotatably connected between the two bodies (101); The flow assembly (3) includes a filling box (301), one side surface of which is provided with a filling port (302), and the other side surface is provided with a plurality of flow holes (303) at equal intervals. The adjustment component (2) includes a mounting block (201), an adjustment steel brush (202) is rotatably connected between two mounting blocks (201), a lead screw (205) is mounted on one side of the mounting block (201), and the other side of the mounting block (201) is slidably connected to the guide rail (104).
2. The rust removal device for iron plate processing according to claim 1, characterized in that: A baffle (308) is slidably connected to the inner wall of the filling box (301) on one side where a flow hole (303) is opened. The interior of the filling box (301) is divided by an L-shaped partition, and the baffle (308) is located between the L-shaped partition and the inner wall of the side where the flow hole (303) is opened.
3. The rust removal device for iron plate processing according to claim 1, characterized in that: A support plate (102) is installed between the two bodies (101) and on the side away from the flow assembly (3), and the height of the support plate (102) is the same as the height of the bottom steel brush (103).
4. The rust removal device for iron plate processing according to claim 2, characterized in that: The filling box (301) is equipped with a bidirectional threaded rotating rod (304). A slider (305) is threaded onto both the left and right sides of the bidirectional threaded rotating rod (304). Spokes (306) are hinged to the surface of the sliders (305), and the spokes (306) are hinged to the baffle (308) through hinges (307). One end of the bidirectional threaded rotating rod (304) extends out of the filling box (301) and is equipped with a rotating handle.
5. A rust removal device for iron plate processing according to claim 1, characterized in that: The end of the lead screw (205) is equipped with a gear set (206), which is composed of a horizontally arranged bevel gear and a vertically arranged bevel gear. The end of the lead screw (205) is installed on the upper surface of the horizontally arranged bevel gear, and a motor (207) is installed on the outer surface of the vertically arranged bevel gear.
6. The rust removal device for iron plate processing according to claim 1, characterized in that: A drive motor is installed on the outer surface of the body (101) and the mounting block (201) on one side, and the output shafts of the two drive motors are respectively installed on the top of the bottom steel brush (103) and the adjusting steel brush (202).
7. The rust removal device for iron plate processing according to claim 1, characterized in that: A knob (204) is rotatably connected to the upper end of the body (101). A compression spring (203) is installed at the lower end of the knob (204), and the lower end of the compression spring (203) abuts against the upper surface of the mounting block (201) through a square plate.