Heat dissipation device for inspection robot

By combining air-cooling and water-cooling components, the problem of poor heat dissipation of the inspection robot motor was solved, achieving efficient and rapid heat dissipation, avoiding equipment damage and safety hazards, and extending service life.

CN223532490UActive Publication Date: 2025-11-11SEVNCE ROBOTICS CO LTD
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Patent Information

Application Number
CN202422856802.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-11
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing track-suspended inspection robots suffer from overheating due to the inability to dissipate heat from the motors in a timely manner, which poses a risk of scalding people or damaging parts. Traditional heat dissipation structures cannot meet the requirements.

Method used

It employs a combination of air-cooled and water-cooled components, including air inlet pipes, air outlet pipes, blowers, suction fans, heat exchange plates, coolant tanks, semiconductor cooling chips, and heat dissipation fins, to dissipate heat through a combination of air cooling and water cooling, and uses temperature sensors to control the switching of heat dissipation methods.

Benefits of technology

It achieves efficient and rapid heat dissipation, avoiding burns or damage to parts, extending the service life of the equipment, and ensuring the safety and reliability of the inspection robot.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation device of an inspection robot, and relates to the technical field of robots. The inspection robot comprises an inspection robot body, a rail is slidably connected to the top of an inner cavity of the inspection robot body, a tooth groove is formed in the bottom of the rail, and a driving assembly is meshed with the bottom of the rail. According to the utility model, air blowing and air suction operations can be simultaneously carried out on the inner cavity of the inspection robot body through the arranged air cooling assembly, so that the flowing speed of airflow can be improved, heat in the inner cavity of the inspection robot body can be quickly taken away, and the heat dissipation effect is improved; when the temperature sensor in the inner cavity of the inspection robot body detects that the temperature is ultrahigh, the water cooling assembly and the air cooling assembly can be started to be used in cooperation to conduct rapid heat dissipation treatment on the mainboard generating high temperature during work, and therefore efficient and rapid heat dissipation work can be achieved, the phenomenon that parts are scalded or damaged is avoided, and the service life of the main board is prolonged. And the service life of the equipment can be prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of robot technology, and in particular to a heat dissipation device for an inspection robot. Background Technology

[0002] Currently, the application fields of track-suspended inspection robots are constantly expanding. In various production settings such as industrial and mining enterprises, warehouses, workshop production lines, unattended machine rooms, or even large classrooms and corridors in daily life, video surveillance equipment is needed to monitor the scene in real time. Especially in some special situations, traditional fixed video surveillance equipment can no longer meet the diversified market demands. As a result, track-moving video surveillance inspection robots have emerged. The inspection robot moves back and forth on the track to achieve its work purpose.

[0003] However, due to the different working environments, current track-mounted inspection robots require a relatively compact motor structure and good waterproof and dustproof performance. As a result, the heat generated by the motor cannot be dissipated in time, causing the motor to heat up after working for a period of time, reaching a temperature of 80-110℃, which poses a risk of scalding people or burning parts.

[0004] To address these issues, we provide a heat dissipation device for inspection robots. Utility Model Content

[0005] The purpose of this utility model is to provide a heat dissipation device for inspection robots. By combining air-cooling components and water-cooling components, it solves the problem that inspection robots in the prior art do not have a heat dissipation structure, which may lead to the risk of scalding people or burning parts.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is a heat dissipation device for an inspection robot, including an inspection robot body. A track is slidably connected to the top of the inner cavity of the inspection robot body, and a toothed groove is opened at the bottom of the track. A drive component is engaged at the bottom of the track. Air-cooling components are fixedly connected to both sides of the inspection robot body, and water-cooling components are fixedly connected to the surface of the inspection robot body.

[0008] The air-cooling assembly includes an air inlet pipe and an air outlet pipe fixedly connected to both sides of the inspection robot body. A blower is fixedly connected to the inner cavity of the air inlet pipe, and a suction fan is fixedly connected to the inner cavity of the air outlet pipe.

[0009] The water-cooling assembly includes a heat exchange plate and a coolant tank. Semiconductor cooling chips are fixedly connected to both sides of the coolant tank. Heat dissipation fins are fixedly connected to the surface of the semiconductor cooling chips by bolts. A heat dissipation fan is provided on the surface of the heat dissipation fins. A protective cover is fixedly connected to the surface of the heat dissipation fan by bolts. The top of one side of the heat exchange plate is connected to the bottom of the coolant tank through a pipe. A suction pump is connected to the bottom of one side of the heat exchange plate through a pipe. The bottom of the suction pump is connected to the surface of the coolant tank through a pipe.

[0010] By adopting the above technical solution, the air-cooling component can simultaneously blow and suck air into the inner cavity of the inspection robot body, thereby increasing the airflow speed and quickly removing heat from the inner cavity of the inspection robot body, improving its heat dissipation effect. When the temperature sensor in the inner cavity of the inspection robot body detects that the temperature is too high, the water-cooling component can be activated in conjunction with the air-cooling component to quickly dissipate the heat generated by the mainboard. This achieves efficient and rapid heat dissipation, preventing burns or damage to parts and extending the service life of the equipment.

[0011] The present invention is further configured such that the driving component includes a driving motor, the driving motor is fixedly connected to the inner cavity of the inspection robot body, and the output shaft of the driving motor is fixedly connected to a driving gear, the driving gear meshing with a tooth groove.

[0012] By adopting the above technical solution, the drive motor drives the drive gear to rotate and engage with the tooth groove, which in turn drives the inspection robot body to move, thereby enabling the inspection work to be carried out.

[0013] The present invention is further configured such that the inner cavities of the air inlet pipe and the air outlet pipe are threaded with dustproof mesh, and the other end of the blower's output shaft extends through the surface of the dustproof mesh and is fixedly connected with a cleaning brush.

[0014] By adopting the above technical solution, the cleaning brush can clean the dust adhering to the surface of the threaded connection dustproof mesh on the air inlet pipe, thereby ensuring smooth air intake.

[0015] The present invention is further configured such that a liquid replenishment pipe is fixedly connected to the top right front end of the coolant tank, and a cap is threadedly connected to the top of the liquid replenishment pipe.

[0016] By adopting the above technical solution, the design of the replenishment pipe and cap allows for convenient and rapid filling of coolant.

[0017] The present invention is further configured such that the heat exchange plate adopts a two-half design and its inner cavity is provided with a serpentine channel.

[0018] By adopting the above technical solution, the serpentine channel design can ensure that the flow time of the coolant in the heat exchange plate cavity is extended, thereby enabling the orderly operation of heat exchange.

[0019] The present invention is further configured such that arc-shaped grooves are provided on both sides of the track, and a limiting slider is slidably connected to the inner cavity of the arc-shaped groove, and the other side of the limiting slider is fixedly connected to the inner wall of the inspection robot body.

[0020] By adopting the above technical solution, the design of the arc-shaped groove and the limiting slider enables the inspection robot body to slide and connect to the surface of the track.

[0021] The present invention is further configured such that the surface of the cleaning brush is provided with a first threaded hole, and the end of the blower located outside the dustproof net is provided with a second threaded hole, and the inner cavities of the second threaded hole and the first threaded hole are connected by countersunk bolts.

[0022] By adopting the above technical solution, the design of the first threaded hole and the second threaded hole facilitates the disassembly of the countersunk bolt, thereby making it easy to disassemble and replace the cleaning brush.

[0023] The present invention is further configured such that the heat exchange plate is fixedly connected to the surface of the inspection robot body, and the coolant tank is fixedly connected to the top of the surface of the inspection robot body.

[0024] By adopting the above technical solution, the heat exchange plate can contact the heat-generating parts inside the inspection robot body, which can improve the heat exchange effect, and the coolant tank can store and cool the coolant.

[0025] This utility model has the following beneficial effects:

[0026] This invention utilizes a specially designed air-cooling component to simultaneously blow and draw air into the internal cavity of the inspection robot, thereby increasing the airflow speed and quickly removing heat from the robot's internal cavity, thus improving its heat dissipation effect. When the temperature sensor inside the inspection robot detects an excessively high temperature, the water-cooling component can be activated in conjunction with the air-cooling component to rapidly dissipate heat from the motherboard that generates high temperatures during operation. This achieves efficient and rapid heat dissipation, preventing burns or damage to components and extending the lifespan of the device.

[0027] This invention scrapes dust off the dustproof mesh on the surface of the air inlet pipe while the air is blowing, preventing dust from clogging the mesh and ensuring airflow and heat dissipation. Simultaneously, the heat dissipation fins and fan dissipate the high temperatures generated by the thermoelectric cooler during operation. A protective cover prevents accidents, and the thermoelectric cooler cools the returning coolant, further ensuring effective heat dissipation. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0029] Figure 1 A three-dimensional structural view of a heat dissipation device for an inspection robot;

[0030] Figure 2 This is a rear view schematic diagram of a heat dissipation device for an inspection robot.

[0031] Figure 3 This is a partial cross-sectional schematic diagram of a heat dissipation device for an inspection robot.

[0032] Figure 4 A three-dimensional schematic diagram of the track and gear connection structure in a heat dissipation device for an inspection robot;

[0033] Figure 5 This is a top-view three-dimensional schematic diagram of a partial structure in a heat dissipation device for an inspection robot.

[0034] Figure 6 This is a top-view cross-sectional diagram of the air inlet and outlet pipes in a heat dissipation device for an inspection robot.

[0035] In the attached diagram: 1. Inspection robot body; 2. Track; 3. Gear; 4. Air inlet pipe; 5. Air outlet pipe; 6. Blower; 7. Suction fan; 8. Heat exchange plate; 9. Coolant tank; 10. Semiconductor cooling chip; 11. Heat dissipation fins; 12. Cooling fan; 13. Protective cover; 14. Suction pump; 15. Drive motor; 16. Drive gear; 17. Dustproof net; 18. Cleaning brush; 19. Serpentine channel; 20. Arc-shaped groove; 21. Limiting slider. Detailed Implementation

[0036] The technical solutions of the present invention will be described below with reference to the accompanying drawings of the embodiments of the present invention. The described embodiments are only some embodiments of the present invention, and not all embodiments. Specific Implementation

[0037] Please see Figures 1-6This utility model is a heat dissipation device for an inspection robot, including an inspection robot body 1, a track 2 slidably connected to the top of the inner cavity of the inspection robot body 1, a toothed groove 3 opened at the bottom of the track 2, a drive component meshing at the bottom of the track 2, air cooling components fixedly connected to both sides of the inspection robot body 1, and water cooling components fixedly connected to the surface of the inspection robot body 1.

[0038] The air-cooling assembly includes an air inlet pipe 4 and an air outlet pipe 5 fixedly connected to both sides of the inspection robot body 1. A blower 6 is fixedly connected to the inner cavity of the air inlet pipe 4, and a suction fan 7 is fixedly connected to the inner cavity of the air outlet pipe 5.

[0039] The water-cooling assembly includes a heat exchange plate 8 and a coolant tank 9. Semiconductor cooling chips 10 are fixedly connected to both sides of the coolant tank 9. Heat dissipation fins 11 are fixedly connected to the surface of the semiconductor cooling chip 10 by bolts. A heat dissipation fan 12 is provided on the surface of the heat dissipation fins 11. A protective cover 13 is fixedly connected to the surface of the heat dissipation fan 12 by bolts. The top of one side of the heat exchange plate 8 is connected to the bottom of the coolant tank 9 by a pipe. A suction pump 14 is connected to the bottom of one side of the heat exchange plate 8 by a pipe. The bottom of the suction pump 14 is connected to the surface of the coolant tank 9 by a pipe.

[0040] Specifically: the cooling end of the semiconductor cooling chip 10 is located in the inner cavity of the coolant tank 9, the heat dissipation fins 11 are made of aluminum sheets, the protective cover 13 is made of stainless steel mesh welded, the heat exchange plate 8 is located at one end of the inner cavity of the inspection robot body 1 and is designed to contact the heating surface of the parts inside the inspection robot body 1. The two-half design of the heat exchange plate 8 is fixedly connected by bolts, and the surfaces of the two contact surfaces are embedded with sealing rings. Both ends of the serpentine channel 19 opened inside it are provided with internal threads, so that the external pipes are threadedly connected. One side of the suction pump 14 is fixedly connected to the surface of the coolant tank 9 by bolts. Specific Implementation

[0041] Please see Figures 1-6Based on the first specific embodiment, the drive assembly includes a drive motor 15, which is fixedly connected to the inner cavity of the inspection robot body 1. A drive gear 16 is fixedly connected to the output shaft of the drive motor 15, and the drive gear 16 meshes with a toothed groove 3. Dustproof nets 17 are threadedly connected to the inner cavities of the air inlet pipe 4 and the air outlet pipe 5. The other end of the blower 6's output shaft extends through the surface of the dustproof net 17 and is fixedly connected to a cleaning brush 18. A replenishment pipe is fixedly connected to the top right front end of the coolant tank 9, and a cap is threadedly connected to the top of the replenishment pipe. The heat exchange plate 8 adopts a two-half design, and... Its inner cavity has a serpentine channel 19, and both sides of the track 2 have arc-shaped grooves 20. The inner cavity of the arc-shaped grooves 20 is slidably connected to a limit slider 21. The other side of the limit slider 21 is fixedly connected to the inner wall of the inspection robot body 1. The surface of the cleaning brush 18 has a first threaded hole. The end of the blower 6 located outside the dustproof net 17 has a second threaded hole. The inner cavities of the second threaded hole and the first threaded hole are threadedly connected by countersunk bolts. The heat exchange plate 8 is fixedly connected to the surface of the inspection robot body 1, and the coolant tank 9 is fixedly connected to the top of the surface of the inspection robot body 1.

[0042] Specifically: the drive motor 15 drives the drive gear 16 to rotate and cooperate with the tooth groove 3 to move the inspection robot body 1, thereby enabling the inspection work. The cleaning brush 18 can clean the dust adhering to the surface of the threaded connection dustproof net 17 on the surface of the air inlet pipe 4, thereby ensuring smooth air intake. The design of the liquid replenishment pipe and cap can easily and quickly fill the coolant. The design of the serpentine channel 19 can ensure that the flow time of the coolant in the inner cavity of the heat exchange plate 8 is extended, thereby enabling orderly heat exchange. The design of the arc groove 20 and the limiting slider 21 can allow the inspection robot body 1 to slide on the surface of the track 2. The design of the first threaded hole and the second threaded hole can facilitate the disassembly of the countersunk bolt, thereby facilitating the disassembly and replacement of the cleaning brush 18. The heat exchange plate 8 can contact the heat-generating parts in the inner cavity of the inspection robot body 1, thereby improving the heat exchange effect. The coolant tank 9 can store and cool the coolant.

[0043] The working principle of this utility model is as follows: the drive motor 15 drives the drive gear 16 to rotate, and then meshes with the tooth groove 3 at the bottom of the track 2, which drives the inspection robot body 1 to move along the track 2 to perform inspection work. When the inspection robot body 1 is working, a lot of heat is generated inside. The temperature is detected by the temperature sensor installed inside. When the temperature is not too high, the heat generated can be quickly dissipated by activating the air cooling component. When the temperature sensor detects that the temperature is too high, the water cooling component and the air cooling component can be activated at the same time to dissipate heat, which can achieve fast and efficient heat dissipation. Furthermore, by using different heat dissipation methods, energy-saving and environmental protection functions can be achieved.

[0044] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A heat dissipation device for an inspection robot, comprising an inspection robot body (1), characterized in that: The top of the inner cavity of the inspection robot body (1) is slidably connected to a track (2), the bottom of the track (2) is provided with a toothed groove (3), the bottom of the track (2) is engaged with a drive component, both sides of the inspection robot body (1) are fixedly connected to an air-cooling component, and the surface of the inspection robot body (1) is fixedly connected to a water-cooling component. The air-cooling assembly includes an air inlet pipe (4) and an air outlet pipe (5) fixedly connected to both sides of the inspection robot body (1). A blower (6) is fixedly connected to the inner cavity of the air inlet pipe (4), and a suction fan (7) is fixedly connected to the inner cavity of the air outlet pipe (5). The water-cooling assembly includes a heat exchange plate (8) and a coolant tank (9). Both sides of the coolant tank (9) are fixedly connected to a semiconductor refrigeration chip (10). The surface of the semiconductor refrigeration chip (10) is fixedly connected to a heat dissipation fin (11) by bolts. A heat dissipation fan (12) is provided on the surface of the heat dissipation fin (11). A protective cover (13) is fixedly connected to the surface of the heat dissipation fan (12). The protective cover (13) is fixedly connected to the surface of the heat dissipation fin (11) by bolts. The top of one side of the heat exchange plate (8) is connected to the bottom of the coolant tank (9) through a pipe. The bottom of one side of the heat exchange plate (8) is connected to a suction pump (14) through a pipe. The bottom of the suction pump (14) is connected to the surface of the coolant tank (9) through a pipe.

2. The heat dissipation device for an inspection robot according to claim 1, characterized in that: The drive assembly includes a drive motor (15), which is fixedly connected to the inner cavity of the inspection robot body (1). The output shaft of the drive motor (15) is fixedly connected to a drive gear (16), which meshes with the tooth groove (3).

3. The heat dissipation device for an inspection robot according to claim 1, characterized in that: The inner cavities of the air inlet pipe (4) and the air outlet pipe (5) are threaded with dustproof mesh (17), and the output shaft of the other end of the blower (6) passes through the surface of the dustproof mesh (17) and is fixedly connected with a cleaning brush (18).

4. The heat dissipation device for an inspection robot according to claim 1, characterized in that: A replenishment pipe is fixedly connected to the top right front end of the coolant tank (9), and a cap is threaded onto the top of the replenishment pipe.

5. The heat dissipation device for an inspection robot according to claim 1, characterized in that: The heat exchange plate (8) adopts a two-half design, and its inner cavity is provided with a serpentine channel (19).

6. The heat dissipation device for an inspection robot according to claim 1, characterized in that: Both sides of the track (2) are provided with arc-shaped grooves (20), and the inner cavity of the arc-shaped grooves (20) is slidably connected to a limiting slider (21). The other side of the limiting slider (21) is fixedly connected to the inner wall of the inspection robot body (1).

7. The heat dissipation device for an inspection robot according to claim 3, characterized in that: The cleaning brush (18) has a first threaded hole on its surface, and the blower (6) has a second threaded hole at one end outside the dustproof net (17). The inner cavities of the second threaded hole and the first threaded hole are connected by countersunk bolts.

8. The heat dissipation device for an inspection robot according to claim 1, characterized in that: The heat exchange plate (8) is fixedly connected to the surface of the inspection robot body (1), and the coolant tank (9) is fixedly connected to the top of the surface of the inspection robot body (1).