Multifunctional combined fan filter integrated forming die

Abstract

The utility model discloses a multifunctional combined type fan filtering integrated forming die, and relates to the technical field of fan dies, the multifunctional combined type fan filtering integrated forming die comprises a filter screen bottom die, a split frame and a split type top die are symmetrically arranged above the filter screen bottom die, the split type top die is located in the split frame, and the split type top die is located in the split frame. A mounting hole template is also arranged between the split top die and the split frame; the filter screen bottom die comprises a die base, a conical groove is formed in the upper portion of the die base, a lower groove corresponding to the conical groove is formed in the lower portion of the die base, a through groove and an air hole are formed in the die base in an annular array mode, and the two ends of the through groove and the two ends of the air hole are communicated with the conical groove and the lower groove respectively. According to the utility model, the array bulges above the splitting die holder penetrate through the through grooves and are inserted into the bottom slots, so that the array bulges are prevented from being bent and deformed in the pouring process, and workers can conveniently separate the array bulges from the formed filter screen.

Description

Technical Field

[0001] This utility model specifically relates to the field of fan mold technology, and more specifically to a multi-functional combined fan filter integrated molding mold. Background Technology

[0002] To protect the rotating blades inside the fan, a filter is usually installed on the outside of the fan. The integrated mold for the fan and filter can mold the fan and filter at the same time, which greatly reduces the production process and time. Compared with the traditional method of manufacturing the fan and filter separately and then assembling them, the integrated mold can significantly improve production efficiency and reduce production costs.

[0003] However, in practice, it has been noted that filter elements produced by the commonly used one-piece molding mold have relatively large gaps. When producing filter elements with smaller gaps, the structure of the filter elements is mostly an array of holes, which is relatively complex. Therefore, demolding the mold after molding is more troublesome. Workers need to apply release agent inside the mold or frequently knock the mold during demolding to separate them. Frequent knocking can easily damage the mold and cause mold damage. In subsequent production, it is impossible to meet the requirement of rapid demolding after one-piece molding of small gap filter elements. Utility Model Content

[0004] The purpose of this invention is to provide a multifunctional modular fan filter integrated molding die. Utilizing a modular outer mold, inner mold, and sealing cover, the die facilitates the removal of the filter screen from the outside of the filter screen. Furthermore, the mortise and tenon joint between the split frame, the split top mold, and the mounting hole template ensures a more robust and stable assembly, while also shortening the demolding time. This addresses the technical problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A multifunctional combined fan filter integrated molding die includes a filter screen bottom mold, a symmetrical split frame and a split top mold respectively provided above the filter screen bottom mold, the split top mold is located in the split frame, and an installation hole template is provided between the split top mold and the split frame.

[0007] The filter screen bottom mold includes a mold base, a conical groove is provided on the upper part of the mold base, and a lower groove corresponding to the conical groove is provided on the lower part of the mold base. The mold base is provided with a through groove and a vent hole in a ring array, and the two ends of the through groove and the vent hole are respectively connected to the conical groove and the lower groove.

[0008] The conical groove has positioning holes arranged in a ring array, the mold base has symmetrical insertion holes above it, and the outer side of the mold base has bolt grooves arranged in a rectangular array.

[0009] As a further technical solution of this utility model, a retainer is sleeved on the outside of the symmetrical split frame, and the bottom of the retainer is provided with an extension plate in a rectangular array. Each extension plate has a threaded through hole at its end corresponding to the bolt groove.

[0010] The cage has L-shaped claws arranged in a rectangular array above it, and the L-shaped claws are respectively attached to the top of the split frame and the mounting hole template.

[0011] As a further technical solution of this utility model, a detachable splitting filter mold is placed inside the conical groove. The splitting filter mold includes an outer mold, an inner mold is placed inside the outer mold, and a sealing cover is provided above the inner mold.

[0012] As a further technical solution of this utility model, the outer mold includes a combination module arranged in a ring array, the side of the combination module is fitted with the conical groove, and the side of the combination module away from the conical groove is provided with spaced protrusions in a rectangular array.

[0013] The bottom of the modular unit is integrally equipped with a positioning post, which is inserted into the inside of the positioning hole.

[0014] As a further technical solution of this utility model, the inner mold includes a fixed disc, the side of which is provided with side slots corresponding to the interval protrusions in a ring array, and the ends of the interval protrusions are inserted into the side slots.

[0015] As a further technical solution of this utility model, a casting pipe is integrally provided above the fixed disc, and a casting groove is provided in a ring array on the top of the fixed disc, with the end of the casting groove extending through the casting pipe to the inner side of the casting pipe.

[0016] As a further technical solution of this utility model, a sealing cover plate is attached to the top of the fixed disc, and a through hole is opened in the center of the sealing cover plate, and the end of the casting pipe passes through the inner side of the through hole.

[0017] The inner side of the sealing cover has a semi-circular channel corresponding to the casting groove.

[0018] As a further technical solution of this utility model, a splitting mold base is placed in the lower groove, and an array of protrusions is arranged in a ring array above the splitting mold base;

[0019] The bottom of the fixed disc is provided with bottom slots in a ring array that correspond to the through slots, and the raised ends of the array pass through the through slots and are inserted into the bottom slots.

[0020] As a further technical solution of this utility model, the top of the mold base is symmetrically provided with two sets of insertion holes, each set of insertion holes having three holes. The end of the mounting hole template passes through the split frame and is inserted into the inner side of the insertion hole, and the side of the split top mold and the side of the mounting hole template are in contact.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. In this utility model, the combined modules distributed in a ring array are easy for workers to mold separately. After the mold is closed, the spaced protrusions on the side of the combined modules are inserted into the side slots at designated positions. With the help of the positioning posts set at the bottom, the position of each combined module is accurately positioned, thereby improving the quality of the filter screen after molding.

[0023] 2. In this utility model, the array protrusions above the split mold base are inserted into the bottom slot through the through groove to prevent the array protrusions from bending and deforming during the casting process, and to facilitate workers to separate the array protrusions from the formed filter screen.

[0024] 3. In this utility model, the bottom of the sealing cover plate is provided with a semi-circular channel corresponding to the pouring groove, and the pouring groove and the semi-circular channel are respectively arranged in a ring array, which can evenly disperse the material during pouring, and the multi-layer separation design facilitates the separation of the mold from the molded product. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model in use.

[0026] Figure 2 This utility model Figure 1 A schematic diagram of the bottom structure.

[0027] Figure 3 This utility model Figure 1 A partial structural diagram.

[0028] Figure 4 This utility model Figure 3 A partially enlarged schematic diagram.

[0029] Figure 5 This is a schematic diagram of the disassembled structure of the filter screen bottom and the disassembled filter screen mold in this utility model.

[0030] Figure 6 This utility model Figure 5 A magnified view of a portion of the image.

[0031] Figure 7 This is a three-dimensional structural diagram of the filter screen bottom mold in this utility model.

[0032] Figure 8This utility model Figure 7 A magnified view of a portion of the image.

[0033] Figure 9 This utility model Figure 7 A schematic diagram of the bottom structure.

[0034] Figure 10 This is a three-dimensional structural diagram of the split frame in this utility model.

[0035] Figure 11 This is a three-dimensional structural diagram of the split top mold in this utility model.

[0036] Figure 12 This is a three-dimensional structural diagram of the mounting hole template in this utility model.

[0037] Figure 13 This is a three-dimensional structural diagram of the outer mold in this utility model.

[0038] Figure 14 This is a three-dimensional structural diagram of the inner mold in this utility model.

[0039] Figure 15 This utility model Figure 14 A schematic diagram of the bottom structure.

[0040] Figure 16 This is a three-dimensional structural diagram of the sealing cover plate in this utility model.

[0041] Figure 17 This is a three-dimensional structural diagram of the split mold base in this utility model.

[0042] In the picture:

[0043] Cage-1, Filter screen bottom mold-2, Mold base-21, Conical groove-22, Bolt groove-23, Insert hole-24, Positioning hole-25, Through groove-26, Vent hole-27, Lower groove-28, Split frame-3, Hollow frame-31, Hole-32, Rectangular groove-33, Inclined groove-34, L-shaped claw-4, Split top mold-5, Punch-51, Mating groove-52, Casting hole-53, Slide groove-54, Inclined plate-55, Mounting hole template-6, Hole Core end plate-61, limiting protrusion-62, positioning protrusion-63, plug-in post-64, split filter mold-7, outer mold-71, combined module-711, interval protrusion-712, positioning post-713, inner mold-72, fixing disc-721, casting pipe-722, casting groove-723, side slot-724, bottom slot-725, sealing cover plate-73, through hole-731, semi-circular channel-732, split mold base-8, array protrusion-81. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0045] Please see Figure 1-17 This utility model embodiment provides a multifunctional combined fan filter integrated molding mold, including a filter screen bottom mold 2, a symmetrical split frame 3 and a split top mold 5 respectively provided above the filter screen bottom mold 2, the split top mold 5 is located in the split frame 3, and an installation hole template 6 is also provided between the split top mold 5 and the split frame 3.

[0046] The filter screen bottom mold 2 includes a mold base 21. A conical groove 22 is provided on the upper part of the mold base 21, and a lower groove 28 corresponding to the conical groove 22 is provided on the lower part of the mold base 21. The mold base 21 is provided with a through groove 26 and a vent hole 27 in a ring array, and the two ends of the through groove 26 and the vent hole 27 are respectively connected to the conical groove 22 and the lower groove 28.

[0047] The conical groove 22 has positioning holes 25 arranged in a ring array, the mold base 21 has symmetrical insertion holes 24 on the top, and the outer side of the mold base 21 has bolt grooves 23 arranged in a rectangular array.

[0048] In this embodiment, a retainer 1 is sleeved on the outside of the symmetrical split frame 3. The bottom of the retainer 1 is provided with an extension plate in a rectangular array. Each extension plate has a threaded through hole at its end that corresponds to the bolt groove 23.

[0049] The cage 1 has L-shaped claws 4 arranged in a rectangular array above it, and the L-shaped claws 4 are respectively attached to the top of the split frame 3 and the mounting hole template 6.

[0050] In this embodiment, a detachable splitting filter mold 7 is placed inside the conical groove 22. The splitting filter mold 7 includes an outer mold 71, an inner mold 72 is placed inside the outer mold 71, and a sealing cover plate 73 is provided above the inner mold 72.

[0051] In this embodiment, the outer mold 71 includes a combination module 711 arranged in a ring array. The side of the combination module 711 fits against the conical groove 22, while the side of the combination module 711 away from the conical groove 22 is provided with spaced protrusions 712 in a rectangular array.

[0052] The bottom of the combined module 711 is integrally provided with a positioning post 713, and the positioning post 713 is inserted into the inside of the positioning hole 25.

[0053] In this embodiment, the inner mold 72 includes a fixed disk 721. The side of the fixed disk 721 is provided with side slots 724 corresponding to the spaced protrusions 712 in a ring array, and the ends of the spaced protrusions 712 are inserted into the side slots 724.

[0054] In this embodiment, a casting pipe 722 is integrally provided above the fixed disc 721, and a casting groove 723 is provided in a ring array on the top of the fixed disc 721, with the end of the casting groove 723 extending through the casting pipe 722 to the inner side of the casting pipe 722.

[0055] In this embodiment, a sealing cover plate 73 is attached to the top of the fixed disc 721. A through hole 731 is provided at the center of the sealing cover plate 73, and the end of the casting pipe 722 passes through the inside of the through hole 731.

[0056] The inner side of the sealing cover plate 73 has a semi-circular channel 732 corresponding to the casting groove 723.

[0057] In this embodiment, a splitting mold base 8 is placed in the lower groove 28, and an array of protrusions 81 are arranged in a ring above the splitting mold base 8.

[0058] The bottom of the fixed disc 721 is provided with bottom slots 725 in a ring array that correspond to the through slots 26, and the ends of the array protrusions 81 penetrate the through slots 26 and are inserted into the bottom slots 725.

[0059] In this embodiment, the top of the mold base 21 is symmetrically provided with two sets of insertion holes 24, each set of insertion holes 24 having three holes. The end of the mounting hole template 6 passes through the split frame 3 and is inserted into the inner side of the insertion hole 24, and the side of the split top mold 5 and the side of the mounting hole template 6 are in contact.

[0060] By adopting the above technical solution, the casting material flows into the mold after being evenly divided through the casting pipe 722 and the casting groove 723. Then, the material fills the space between the array protrusions 81 and the spaced protrusions 712 to form the outermost filter screen. When separating the mold, the splitting mold base 8 is removed first, and then the formed material and the splitting filter screen mold 7 are taken out from the inside of the conical groove 22. Since the outer mold 71 of the formed filter screen is composed of multiple set combination modules 711 in a ring array, it is very convenient to disassemble. The sealing cover plate 73 above the fixed disc 721 is removed to facilitate the cleaning of the material remaining in the casting groove 723. After cleaning, the inner mold 72 can be taken out as a whole. The combination splitting filter screen mold 7 and the filter screen bottom mold 2 cooperate with each other, which facilitates the demolding of the workers.

[0061] In this embodiment, the splitting frame 3 includes a hollow frame 31 symmetrically arranged above the mold base 21. The bottom of the hollow frame 31 has a hole 32 corresponding to the insertion hole 24. The inner end of the hollow frame 31 has a rectangular groove 33 symmetrically arranged. The inner sides of the hollow frame 31 have inclined grooves 34.

[0062] In this embodiment, the split top mold 5 includes a punch 51 disposed in the hollow frame 31, the end of the punch 51 is provided with a casting hole 53, and the casting pipe 722 is inserted into the casting hole 53.

[0063] In this embodiment, the end of the punch 51 away from the casting hole 53 is provided with a sliding groove 54 corresponding to the rectangular groove 33. Both sides of the punch 51 are integrally provided with inclined plates 55 corresponding to the inclined groove 34, and the inclined plates 55 are slidably connected to the inner side of the inclined groove 34. The punch 51 is placed on the inner upper side of the hollow frame 31, and the inclined plates 55 on the side of the punch 51 are aligned with the upper side of the inclined groove 34. The punch 51 is tilted and moved until the inclined plates 55 are completely inserted into the inclined groove 34, thereby restricting the position of the punch 51.

[0064] In this embodiment, the punch 51 is provided with a symmetrical mating groove 52 at one end near the casting hole 53, and a U-shaped connecting plate is placed between the two punches 51. Both ends of the U-shaped connecting plate are inserted into the mating groove 52 to position the connection.

[0065] In this embodiment, the mounting hole template 6 includes a hollow end plate 61. The bottom of the hollow end plate 61 is provided with insertion posts 64 in a rectangular array, and the ends of the insertion posts 64 are inserted into the insertion holes 24 through the holes 32.

[0066] In this embodiment, both sides of the hollow end plate 61 are provided with positioning protrusions 63 corresponding to the rectangular groove 33 and the sliding groove 54, and the positioning protrusions 63 on both sides are slidably connected to the rectangular groove 33 and the sliding groove 54 respectively.

[0067] In this embodiment, both ends of the hollow end plate 61 are provided with limiting protrusions 62, and the limiting protrusions 62 are connected to the hollow frame 31. The hollow end plate 61 is inserted into the hollow frame 31, and the side of the hollow end plate 61 is in contact with the punch 51.

[0068] The working principle of this utility model is as follows: First, all components are assembled. The modular modules 711 are installed in a circular array on the outside of the fixed disc 721, and the spacer protrusions 712 on the side of the modular modules 711 are inserted into the appropriate side slots 724. Then, the outer mold 71 and the inner mold 72 are placed into the conical groove 22, and the positioning pins 713 at the bottom of the modular modules 711 are inserted into the corresponding positioning holes 25 for positioning. Next, the sealing cover 73 is fitted onto the inner mold 7, and the semi-circular channel 73 at the bottom of the sealing cover 73 is aligned with the casting groove 723 in the inner mold 72. Then, the split frame 3 is symmetrically placed on the filter screen bottom mold 2. Next, the punch 51 is placed on the inner upper side of the hollow frame 31, and the inclined plate 55 on the side of the punch 51 is aligned with the upper part of the inclined groove 34. The punch 51 is tilted and moved until the inclined plate 5 is fully inserted into the inclined groove 34. At this time, the casting hole 53... The hollow end plate 61 is inserted into the gap between the hollow frame 31 and the punch 51, and the positioning protrusions 63 are inserted into the corresponding rectangular grooves 33 and sliding grooves 54. The split frame 3, split top mold 5 and mounting hole template 6 are firmly combined together by mortise and tenon structure. Then the retainer 1 is attached to the outside of the split frame 3, and the L-shaped claws 4 are attached to the top of the split frame 3 and the mounting hole template 6 to limit the connection. Then the retainer 1 and the filter screen bottom mold 2 are connected by bolts, and the ends of the bolts are respectively stuck in the bolt grooves 23 to limit the connection. Finally, the split mold base 8 is inserted into the lower groove 28 at the bottom of the mold base 2, and the ends of the array protrusions 81 are inserted into the bottom slot 725 through the through groove 26. Then the material is melted and introduced into the mold. Since the multiple positions of the mold are spliced ​​together by combination, it is more convenient to split the mold.

[0069] During disassembly, the split mold base 8 and the retainer 1 are removed first, and then the mounting hole template 6, the split top mold 5 and the split frame 3 are removed in sequence. Finally, the molded fan filter and the split filter screen mold 7 are taken out as a whole. The modular module 711 is designed to be composed of multiple parts, which makes it easy to quickly separate the molded filter screen from the modular module 711. After removing the sealing cover 73, it is convenient to clean the material inside the casting groove 723 in a timely manner, which further facilitates the demolding of workers. The structure is simple, the operation is very convenient, and the labor intensity is effectively reduced.

[0070] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0071] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A multifunctional combined fan filter integrated molding die, characterized in that: Includes a filter screen bottom mold (2), and above the filter screen bottom mold (2) are a symmetrical split frame (3) and a split top mold (5). The split top mold (5) is located in the split frame (3), and there is also an installation hole template (6) between the split top mold (5) and the split frame (3). The filter screen bottom mold (2) includes a mold base (21), a conical groove (22) is provided above the mold base (21), and a lower groove (28) corresponding to the conical groove (22) is provided below the mold base (21). The mold base (21) is provided with a through groove (26) and a vent hole (27) in a ring array, and the two ends of the through groove (26) and the vent hole (27) are respectively connected to the conical groove (22) and the lower groove (28); The conical groove (22) has positioning holes (25) arranged in a ring array, the mold base (21) has symmetrical insertion holes (24) above it, and the outer side of the mold base (21) has bolt grooves (23) arranged in a rectangular array.

2. The multifunctional combined fan filter integrated molding die according to claim 1, characterized in that: The symmetrical split frame (3) is fitted with a retainer (1) on the outside. The bottom of the retainer (1) is provided with an extension plate in a rectangular array. Each extension plate has a threaded through hole at its end corresponding to the bolt groove (23). The cage (1) is provided with L-shaped claws (4) arranged in a rectangular array above it, and the L-shaped claws (4) are respectively attached to the top of the split frame (3) and the mounting hole template (6).

3. The multifunctional combined fan filter integrated molding mold according to claim 1, characterized in that: The inner side of the conical groove (22) is provided with a detachable splitting filter mold (7). The splitting filter mold (7) includes an outer mold (71), an inner mold (72) is provided on the inner side of the outer mold (71), and a sealing cover plate (73) is provided on the top of the inner mold (72).

4. The multifunctional combined fan filter integrated molding mold according to claim 3, characterized in that: The outer mold (71) includes a combination module (711) arranged in a ring array. The side of the combination module (711) fits against the conical groove (22), and the side of the combination module (711) away from the conical groove (22) is provided with spaced protrusions (712) in a rectangular array. The bottom of the combined module (711) is integrally provided with a positioning post (713), and the positioning post (713) is inserted into the inside of the positioning hole (25).

5. The multifunctional combined fan filter integrated molding die according to claim 3, characterized in that: The inner mold (72) includes a fixed disc (721), and the side of the fixed disc (721) is provided with side slots (724) corresponding to the spacer protrusions (712) in a ring array, and the ends of the spacer protrusions (712) are inserted into the side slots (724).

6. The multifunctional combined fan filter integrated molding die according to claim 5, characterized in that: The fixed disc (721) is integrally provided with a casting pipe (722) on its upper part. The top of the fixed disc (721) is provided with casting grooves (723) in a ring array, and the end of the casting grooves (723) extends through the casting pipe (722) to the inner side of the casting pipe (722).

7. The multifunctional combined fan filter integrated molding die according to claim 6, characterized in that: A sealing cover plate (73) is attached to the top of the fixed disc (721). A through hole (731) is opened at the center of the sealing cover plate (73), and the end of the casting pipe (722) passes through the inside of the through hole (731). The inner side of the sealing cover (73) is provided with a semi-circular channel (732) corresponding to the casting groove (723).

8. The multifunctional combined fan filter integrated molding die according to claim 5, characterized in that: A splitting mold base (8) is placed in the lower groove (28), and an array of protrusions (81) are arranged in a ring above the splitting mold base (8). The bottom of the fixed disc (721) is provided with a bottom slot (725) in a ring array that corresponds to the through slot (26), and the end of the array protrusion (81) passes through the through slot (26) and is inserted into the bottom slot (725).

9. The multifunctional combined fan filter integrated molding die according to claim 1, characterized in that: The mold base (21) is symmetrically provided with two sets of insertion holes (24) on the top. Each set of insertion holes (24) has three holes. The end of the mounting hole template (6) passes through the split frame (3) and is inserted into the inner side of the insertion hole (24). The side of the split top mold (5) and the side of the mounting hole template (6) are in contact.

Images