Self-adaptive resin mold casting equipment

By designing an adaptive resin mold casting equipment, servo motors and cylinders are used to drive the mold movement, solving the problem of mold fixation limitations in traditional equipment, and realizing adaptive mold adjustment and improved production efficiency.

CN223532862UActive Publication Date: 2025-11-11QINGDAO SAEHWA MOLD CO LTD
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Patent Information

Application Number
CN202423178066.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-11
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Traditional resin casting equipment cannot reasonably change the mold according to the actual preparation needs, which limits its scope of use and flexibility.

Method used

An adaptive resin mold casting device was designed, comprising components such as a resin storage tank, a conical hopper, a suction pipe, a resin pump, a nozzle, a guide rail, a servo motor, a lead screw, a slider, a fixed mold, and a moving mold. The servo motor drives the lead screw and slider to achieve the movement and adjustment of the fixed mold and the moving mold. Combined with the use of a cylinder, the mold can be adaptively adjusted.

Benefits of technology

This allows for adjusting the mold position according to actual needs, achieving adaptive manufacturing of different product models and improving the equipment's flexibility and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mold casting equipment, in particular to self-adaptive resin mold casting equipment which comprises a resin storage tank, a conical hopper is fixedly mounted at the bottom end of the resin storage tank, a suction pipe is fixedly mounted at the bottom end of the conical hopper, a resin pump is fixedly mounted at the tail end of the suction pipe, and a discharging pipe is fixedly mounted at the discharging end of the resin pump. A resin nozzle is fixedly installed at the tail end of the discharging pipe, a guide rail is arranged below the resin nozzle, a servo motor is fixedly installed at the end of the guide rail, a lead screw is fixedly installed at the tail end of an output shaft of the servo motor, a plurality of sliding blocks are in threaded connection with the lead screw, and a fixed mold is fixedly installed on the front side face of each sliding block. Air cylinders are fixedly installed on the left side face and the right side face of the fixed mold, movable molds are arranged on the front side of the fixed mold, and telescopic shafts of the air cylinders are installed on the corresponding movable molds. According to the utility model, self-adaptive adjustment can be conveniently carried out according to needs, and then corresponding casting operation is carried out.
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Description

Technical Field

[0001] This utility model relates to the field of mold casting equipment technology, and more specifically, to an adaptive resin mold casting equipment. Background Technology

[0002] Resin casting is a common molding method in mold making. As an important manufacturing process, resin casting technology has been widely used in many fields, such as construction, automobiles, electronics and aerospace. This technology uses molds to cast liquid resin and solidify it into products of the required shape, which has the advantages of high production efficiency, high product precision and low cost.

[0003] However, traditional resin mold casting technology still has some limitations in practical applications. Specifically, traditional resin mold casting equipment uses molds of fixed size and type, meaning that only the corresponding model of resin mold can be produced each time a preparation operation is performed. This prevents the mold from being changed appropriately according to actual preparation needs, hindering the achievement of adaptive casting, limiting its application range, and causing inconvenience to users. Therefore, we propose an adaptive resin mold casting device. Utility Model Content

[0004] The purpose of this invention is to provide an adaptive resin mold casting device to solve the defects mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An adaptive resin mold casting device includes a resin storage tank, a conical hopper fixedly installed at the bottom of the resin storage tank, a suction pipe fixedly installed at the bottom of the conical hopper, a resin pump fixedly installed at the end of the suction pipe, a discharge pipe fixedly installed at the discharge end of the resin pump, a resin nozzle fixedly installed at the end of the discharge pipe, a guide rail arranged below the resin nozzle, a servo motor fixedly installed at the end of the guide rail, a lead screw fixedly installed at the end of the output shaft of the servo motor, a plurality of sliders arranged linearly and equally spaced are threaded onto the lead screw, a fixed mold is fixedly installed on the front side of the sliders, cylinders are fixedly installed on both the left and right sides of the fixed mold, a moving mold is arranged on the front side of the fixed mold, and the telescopic shaft of the cylinder is installed on the corresponding moving mold.

[0007] Preferably, an electric heater is fixedly installed on the cylinder of the resin storage tank, and the plane of the inner wall of the conical hopper is inclined downward at 45°~60°.

[0008] Preferably, the resin nozzle is located directly above the corresponding fixed mold and the moving mold, and a top cover is fixedly installed on the top surface of the resin storage tank.

[0009] Preferably, a feed pipe is fixedly installed on the top cylinder of the resin storage tank, a stirring motor is fixedly installed at the center of the top cover, a stirring shaft is fixedly installed at the end of the output shaft of the stirring motor, and stirring blades are fixedly installed on the stirring shaft.

[0010] Preferably, the guide rail is provided with a groove along the length of the guide rail, and the slider is located in the groove and slidably connected to the groove.

[0011] Preferably, both the slider and the groove have T-shaped cross-sections, and the size of the slider is adapted to the size of the groove.

[0012] Preferably, two symmetrical crossbeams are fixedly installed on the rear side of the guide rail, and the crossbeams are fixedly installed on the external frame.

[0013] Preferably, a steel plate is fixedly installed at the end of the telescopic shaft of the cylinder, and rectangular plates are fixedly installed on both the left and right sides of the moving mold, with the rectangular plates fixedly installed on the steel plates.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model has a resin storage tank that can store resin, a resin pump and a resin nozzle that can deliver resin to flow out from the resin nozzle, and a guide rail, a servo motor and multiple fixed and moving molds that can be adjusted to move the corresponding fixed and moving molds below the resin nozzle according to actual needs during use, so as to carry out the corresponding preparation operation and achieve the effect of adaptive preparation.

[0016] 2. This utility model can perform electric heating operation by means of an electric heater, and can perform stirring and mixing operation on the resin in the resin storage tank by means of a stirring motor, stirring shaft and stirring blades. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0019] Figure 3 This is one of the partial structural schematic diagrams of this utility model;

[0020] Figure 4 This is the second partial structural schematic diagram of the present utility model;

[0021] Figure 5 This is the third partial structural schematic diagram of this utility model;

[0022] The meanings of the labels in the diagram are as follows:

[0023] 1. Resin storage tank; 10. Conical hopper; 11. Suction pipe; 12. Resin pump; 13. Discharge pipe; 14. Resin nozzle; 15. Electric heater; 16. Feed pipe; 17. Top cover; 18. Agitator motor; 181. Agitator shaft; 182. Agitator blades;

[0024] 2. Guide rail; 20. Slide rail; 21. Crossbeam; 22. Servo motor; 23. Lead screw; 24. Slider; 25. Fixed mold; 251. Cylinder; 252. Steel plate; 26. Moving mold; 27. Rectangular plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5 This utility model provides a technical solution: an adaptive resin mold casting equipment, including a resin storage tank 1, a conical bucket 10 fixedly installed at the bottom end of the resin storage tank 1, a suction pipe 11 fixedly installed at the bottom end of the conical bucket 10, a resin pump 12 fixedly installed at the end of the suction pipe 11, a discharge pipe 13 fixedly installed at the discharge end of the resin pump 12, and a resin nozzle 14 fixedly installed at the end of the discharge pipe 13, so as to realize the resin conveying operation by using the resin pump 12.

[0027] Specifically, a guide rail 2 is provided below the resin nozzle 14, and a servo motor 22 is fixedly installed at the end of the guide rail 2. A lead screw 23 is fixedly installed at the end of the output shaft of the servo motor 22. Multiple sliders 24 arranged linearly and at equal intervals are threaded onto the lead screw 23. A fixed mold 25 is fixedly installed on the front side of the slider 24. Cylinders 251 are fixedly installed on both the left and right sides of the fixed mold 25. A moving mold 26 is provided on the front side of the fixed mold 25. The telescopic shaft of the cylinder 251 is installed on the corresponding moving mold 26, ensuring that during use, the servo motor 22 can work to drive the lead screw 23 to rotate, which in turn drives the moving mold 26 and the fixed mold 25 to move, thereby adjusting the position of the moving mold 26 and the fixed mold 25 to perform corresponding adaptive casting preparation operations.

[0028] In this embodiment, an electric heater 15 is fixedly installed on the cylinder of the resin storage tank 1. The electric heater 15 is used for heating operation. The inner wall of the conical bucket 10 is set at a downward slope of 45°~60°, so that the resin flows down the inner wall of the conical bucket 10 more smoothly.

[0029] Specifically, the resin nozzle 14 is located directly above the corresponding fixed mold 25 and moving mold 26, and is used to add resin into the fixed mold 25 and moving mold 26 for molding preparation operations.

[0030] Furthermore, a top cover 17 is fixedly installed on the top surface of the resin storage tank 1, and a feed pipe 16 is fixedly installed on the top cylinder of the resin storage tank 1 for feeding operations; a stirring motor 18 is fixedly installed at the center of the top cover 17, and a stirring shaft 181 is fixedly installed at the end of the output shaft of the stirring motor 18. A stirring blade 182 is fixedly installed on the stirring shaft 181, so that the stirring motor 18 can work to drive the stirring shaft 181 and the stirring blade 182 to rotate for stirring operations.

[0031] In addition, a slide groove 20 is provided inside the guide rail 2 along the length direction of the guide rail 2, and the slider 24 is located inside the slide groove 20 and is slidably connected to the slide groove 20; the cross sections of both the slider 24 and the slide groove 20 are T-shaped, and the size of the slider 24 is adapted to the size of the slide groove 20 for the stable sliding of the slider 24.

[0032] It is worth noting that two symmetrical crossbeams 21 are fixedly installed on the rear side of the guide rail 2. The crossbeams 21 are fixedly installed on the external frame to provide stable support.

[0033] It is worth noting that a steel plate 252 is fixedly installed at the end of the telescopic shaft of the cylinder 251, and rectangular plates 27 are fixedly installed on both sides of the moving mold 26. The rectangular plates 27 are fixedly installed on the steel plate 252 by multiple fastening bolts, which facilitates the fixed installation operation.

[0034] In this embodiment, the space size, dimensions and shapes within the multiple fixed molds 25 and moving molds 26 are all different, which makes it convenient to select the corresponding fixed mold 25 and moving mold 26 for the preparation operation according to the corresponding preparation needs.

[0035] When using the adaptive resin mold casting equipment of this utility model, firstly, the feed pipe 16 is connected to the external resin delivery pipe, and the resin can enter the resin storage tank 1 through the feed pipe 16. Then, the electric heater 15 is connected to the external power supply and made to work. The electric heater 15 is working to heat the resin in the resin storage tank 1. In addition, the stirring motor 18 is connected to the external power supply and made to work. The stirring motor 18 is working, and its output shaft rotates to drive the stirring shaft 181 and the stirring blade 182 to rotate, thereby realizing the stirring and mixing operation.

[0036] Next, the servo motor 22 is connected to an external power source and put into operation as needed. When the servo motor 22 is working, its output shaft rotates, driving the lead screw 23 to rotate. The rotation of the lead screw 23 drives the slider 24 to move, causing the corresponding fixed mold 25 and moving mold 26 to move below the resin nozzle 14. At this time, the cylinder 251 is started and put into operation. When the cylinder 251 is working, its telescopic shaft shortens, causing the moving mold 26 to close towards the fixed mold 25, completing the mold closing operation. After the mold is closed, since the top of the moving mold 26 and the fixed mold 25 have pouring ports, the resin nozzle 14 is now located above the corresponding pouring ports. Then, the resin pump 12 is connected to an external power source and put into operation. The resin pump 12 works, realizing the delivery of resin from the resin storage tank 1 to the resin nozzle 14 and flowing into the moving mold 26 and the fixed mold 25 for casting and molding.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An adaptive resin mold casting device, comprising a resin storage tank (1), characterized in that: A conical hopper (10) is fixedly installed at the bottom of the resin storage tank (1). A suction pipe (11) is fixedly installed at the bottom of the conical hopper (10). A resin pump (12) is fixedly installed at the end of the suction pipe (11). A discharge pipe (13) is fixedly installed at the discharge end of the resin pump (12). A resin nozzle (14) is fixedly installed at the end of the discharge pipe (13). A guide rail (2) is provided below the resin nozzle (14). A servo motor is fixedly installed at the end of the guide rail (2). (22) A lead screw (23) is fixedly installed at the end of the output shaft of the servo motor (22). A plurality of sliders (24) arranged linearly and equally spaced are threaded on the lead screw (23). A fixed mold (25) is fixedly installed on the front side of the slider (24). A cylinder (251) is fixedly installed on both the left and right sides of the fixed mold (25). A moving mold (26) is provided on the front side of the fixed mold (25). The telescopic shaft of the cylinder (251) is installed on the corresponding moving mold (26).

2. The adaptive resin mold casting equipment according to claim 1, characterized in that: An electric heater (15) is fixedly installed on the cylinder of the resin storage tank (1), and the inner wall of the conical bucket (10) is inclined downward at 45°~60°.

3. The adaptive resin mold casting equipment according to claim 1, characterized in that: The resin nozzle (14) is located directly above the corresponding fixed mold (25) and moving mold (26), and a top cover (17) is fixedly installed on the top surface of the resin tank (1).

4. The adaptive resin mold casting equipment according to claim 3, characterized in that: A feed pipe (16) is fixedly installed on the top cylinder of the resin storage tank (1), and a stirring motor (18) is fixedly installed at the center of the top cover (17). A stirring shaft (181) is fixedly installed at the end of the output shaft of the stirring motor (18), and stirring blades (182) are fixedly installed on the stirring shaft (181).

5. The adaptive resin mold casting equipment according to claim 1, characterized in that: The guide rail (2) is provided with a slide groove (20) arranged along the length direction of the guide rail (2), and the slider (24) is located in the slide groove (20) and is slidably connected to the slide groove (20).

6. The adaptive resin mold casting equipment according to claim 5, characterized in that: The cross-sections of the slider (24) and the groove (20) are both T-shaped, and the size of the slider (24) is adapted to the size of the groove (20).

7. The adaptive resin mold casting equipment according to claim 1, characterized in that: Two symmetrical crossbeams (21) are fixedly installed on the rear side of the guide rail (2), and the crossbeams (21) are fixedly installed on the external frame.

8. The adaptive resin mold casting equipment according to claim 1, characterized in that: A steel plate (252) is fixedly installed at the end of the telescopic shaft of the cylinder (251), and rectangular plates (27) are fixedly installed on both the left and right sides of the moving mold (26). The rectangular plates (27) are fixedly installed on the steel plate (252).