Equipment for laminating sheets into coiled material

By installing a cleaning mechanism and cleaning components in the sheet-to-roll lamination equipment, the problem of dust and hair before sheet lamination is solved, improving the sheet qualification rate and conveying cleanliness.

CN223533032UActive Publication Date: 2025-11-11SUZHOU DINGJIA PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422882610.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-11
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing sheet-to-roll lamination equipment lacks a pre-lamination cleaning function, resulting in dust and hair between sheets, which affects the sheet pass rate.

Method used

A cleaning mechanism is set between the feeding mechanism and the discharging mechanism, including a detachable fixed frame and a top plate. A cleaning plate fixed by a compression spring cleans the bonding surface of the sheet material, and a cleaning component is set inside the feeding mechanism to clean the surface of the conveyor roller.

Benefits of technology

It effectively removes dust and hair from the surface of the sheet, improves the pass rate of sheet bonding and winding, and ensures the cleanliness of sheet delivery and winding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sheet laminating and coiling device, which comprises a base, a sheet laminating and coiling device body, a coiling mechanism, a cleaning mechanism and a discharging mechanism, the sheet laminating and coiling device body is arranged at one end of the upper surface of the base, and the discharging mechanism is arranged on one side, close to the sheet laminating and coiling device body, of the upper surface of the base. The cleaning mechanism is arranged between the feeding mechanism and the discharging mechanism, dust and hair on the attaching face of a sheet are cleaned through the cleaning mechanism when the sheet is conveyed by the feeding mechanism, the attaching face of the sheet can be cleaned through the cleaning mechanism, and therefore the attaching face of the sheet can be cleaned through the cleaning mechanism, and the attaching face of the sheet can be cleaned through the cleaning mechanism. And meanwhile, a cleaning assembly for cleaning dust on the surface of the first conveying roller is further arranged below the first conveying roller in the feeding mechanism, so that the first conveying roller is cleaned, and then the qualification rate of laminating and winding of the sheets is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of roll material technology, specifically to a sheet-to-roll lamination equipment. Background Technology

[0002] Sheet material refers to a material that is mainly composed of resin (or directly polymerized with monomers during processing) and auxiliary components such as plasticizers, fillers, lubricants, and colorants, and can be flowed and molded during processing.

[0003] During the processing of sheet materials, the sheet material is converted into a roll material with uniform spacing (sheet to roll). Therefore, sheet-to-roll lamination equipment is required. Most existing roll material lamination equipment directly stacks two or more sets of sheet materials, directly laminates and rolls them up, and does not have the function of cleaning the lamination surface before lamination. This results in dust and hair between the laminated sheets, which affects the sheet material qualification rate. Therefore, a sheet-to-roll lamination equipment is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a sheet-to-roll lamination equipment, which solves the problems mentioned in the background art by providing a cleaning mechanism between the feeding mechanism and the discharging mechanism to clean the dust and hair on the sheet lamination surface.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A sheet-to-roll lamination equipment includes a base, a sheet-to-roll lamination equipment body, a winding mechanism, a cleaning mechanism, and a discharge mechanism. The sheet-to-roll lamination equipment body is disposed at one end of the upper surface of the base. The discharge mechanism is disposed on the side of the upper surface of the base near the sheet-to-roll lamination equipment body. The feeding mechanism is disposed at the end of the surface of the base opposite to the sheet-to-roll lamination equipment body. The cleaning mechanism is disposed between the feeding mechanism and the discharge mechanism.

[0007] The cleaning mechanism includes a fixed frame and a top plate. The fixed frame is detachable, and the top plate is symmetrically arranged on the top and bottom surfaces of the fixed frame. The top plate and the fixed frame are fixedly installed by compression springs.

[0008] Preferably, the cleaning mechanism further includes a first vertical plate, which is symmetrically arranged on the front and rear sides of the base surface. The sidewalls of the two sets of first vertical plates are provided with sliding grooves, and the inner walls of the sliding grooves are slidably connected to the placement grooves. The placement grooves are symmetrically arranged on the two sidewalls of the fixed frame.

[0009] Preferably, the side wall of the fixed frame facing the discharge mechanism is also provided with a placement groove, and a plurality of cleaning plates are placed inside the placement groove. The cleaning plates are attached to the end side wall of the top plate provided on the top and bottom surfaces of the fixed frame by Velcro.

[0010] Preferably, the feeding mechanism includes a fixed plate, a first conveying roller, and a mounting plate. The fixed plates are symmetrically arranged on both sides of the upper surface of the base, located on one side of the two sets of first vertical plates. There are four first conveying rollers, with each pair of first conveying rollers forming a group. The inner walls of the two sets of fixed plates are rotatably arranged with respect to the first conveying rollers. A sheet is driven between the two sets of first conveying rollers. The mounting plates are also fixedly installed on the inner walls of the two sets of first conveying roller supports. A cleaning component is also snapped into the interior of the mounting plate.

[0011] Preferably, the cleaning component includes a cleaning block and a connecting block. Two sets of cleaning blocks are provided, and the two sets of cleaning blocks are fixedly connected by the connecting block. The mounting plate has symmetrical slots on the side wall facing away from the cleaning mechanism. A groove is provided on one inner wall of the slot. A return spring is provided on the inner wall of the groove. The end of the return spring is fixedly installed with the movable block. The movable block is slidably connected to the inner wall of the groove. The outer arc surface of the movable block is slidably connected to the side wall of the connecting block.

[0012] Preferably, the inner wall of the front side of the groove is provided with a through groove, the inner wall of the through groove is slidably connected to the paddle, and the paddle is fixedly installed with the movable block.

[0013] Preferably, the discharge mechanism includes a second vertical plate and a second conveying roller. The second vertical plate is symmetrically fixed on the surface of a base near the body of the sheet bonding and rolling equipment, and a second conveying roller corresponding to the first conveying roller is rotatably arranged between the two sets of second vertical plates.

[0014] Preferably, the winding mechanism includes a horizontal plate and a winding roller. The horizontal plates are symmetrically arranged on one side wall of the base near the body of the sheet bonding and winding equipment. One side wall of one horizontal plate has a notch. One end of the winding roller is rotatably mounted on the inner wall of the other horizontal plate. The inner wall of the notch is rotatably connected to the side wall of the other end of the winding roller. A winding motor for driving the winding roller to rotate and wind is provided on the outer side wall of the horizontal plate outside the notch.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention incorporates a cleaning mechanism between the feeding mechanism and the discharging mechanism. As the sheet is conveyed by the feeding mechanism, the cleaning mechanism removes dust and hair from the bonding surface of the sheet, thereby further ensuring the pass rate of sheet bonding and winding. Additionally, a cleaning component is installed below the first conveyor roller inside the feeding mechanism to clean the dust on the surface of the first conveyor roller, thus ensuring the pass rate of sheet bonding and winding. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the winding mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the disassembled structure of the cleaning mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the feeding mechanism of this utility model;

[0022] Figure 6 This is a schematic diagram of the disassembled structure of the feeding mechanism of this utility model;

[0023] Figure 7 This is a schematic diagram of the internal cross-sectional structure of the groove in this utility model.

[0024] In the diagram: 1. Base; 2. Sheet-to-roll assembly body; 3. Winding mechanism; 4. Feeding mechanism; 5. Cleaning mechanism; 6. Discharge mechanism; 7. First vertical plate; 8. Slide groove; 9. Fixing frame; 10. Placement groove; 11. Cleaning plate; 12. Top plate; 13. Compression spring; 14. Fixing plate; 15. First conveyor roller; 16. Mounting plate; 17. Cleaning block; 18. Connecting block; 19. Slot; 20. Groove; 21. Movable locking block; 22. Reset spring; 23. Through groove; 24. Paddle; 25. Horizontal plate; 26. Winding roller; 27. Winding motor; 28. Notch; 29. ​​Second vertical plate; 30. Second conveyor roller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-7 This utility model provides a technical solution:

[0027] A sheet-to-roll lamination equipment includes a base 1, a sheet-to-roll lamination equipment body 2, a winding mechanism 3, a cleaning mechanism 5, and a discharge mechanism 6. The sheet-to-roll lamination equipment body 2 is disposed at one end of the upper surface of the base 1. The discharge mechanism 6 is disposed on the side of the upper surface of the base 1 near the sheet-to-roll lamination equipment body 2. The feeding mechanism 4 is disposed at the end of the surface of the base 1 opposite to the sheet-to-roll lamination equipment body 2. The cleaning mechanism 5 is disposed between the feeding mechanism 4 and the discharge mechanism 6.

[0028] The cleaning mechanism 5 includes a fixed frame 9 and a top plate 12. The fixed frame 9 is detachable. The top plate 12 is symmetrically arranged on the top and bottom surfaces of the fixed frame 9. The top plate 12 and the fixed frame 9 are fixedly installed by a compression spring 13.

[0029] By setting the fixing frame 9 to be detachable, the cleaning sheet 11, which is attached to the top sheet 12 at the top and bottom of the fixing frame 9 by Velcro, can be removed and replaced for cleaning. At the same time, the fixing frame 9 and the top and bottom sheets 12 are fixed together by compression springs 13, so that the top sheet 12 can be squeezed by the rebound force of the compression springs 13, thereby cleaning the dust and hair on the bonding surface of the sheet conveyed from the feeding mechanism 4, thereby increasing the qualified rate of sheet bonding.

[0030] The cleaning mechanism 5 also includes a first vertical plate 7, which is symmetrically arranged on the front and rear sides of the surface of the base 1. The side walls of the two sets of first vertical plates 7 are provided with sliding grooves 8. The inner walls of the sliding grooves 8 are slidably connected to the placement grooves 10. The placement grooves 10 are symmetrically arranged on the two side walls of the fixed frame 9.

[0031] The first vertical plate 7 is symmetrically arranged, and the side walls of the two sets of first vertical plates 7 are provided with sliding grooves 8. The inner wall of the sliding groove 8 is slidably connected to the placement groove 10. The placement grooves 10 are symmetrically arranged on the two side walls of the fixed frame 9, so that the workers can place the placement grooves 10 on both sides of the fixed frame 9 into the inside of the sliding groove 8, so that the placement grooves 10 slide to the inner bottom surface of the sliding groove 8. Then, the cleaning plates 11 on the end side walls of the top plate 12 at the top and bottom of the fixed frame 9 can clean dust and hair from the sheet bonding surface, ensuring the qualified rate of sheet bonding.

[0032] The side wall of the fixed frame 9 facing the discharge mechanism 6 is also provided with a placement groove 10. Multiple cleaning pieces 11 are placed inside the placement groove 10. The cleaning pieces 11 are attached to the end side wall of the top piece 12 provided on the top and bottom surfaces of the fixed frame 9 by Velcro.

[0033] A placement groove 10 is provided on the side wall of the fixed frame 9 facing the discharge mechanism 6. Multiple cleaning plates 11 are placed inside the placement groove 10 so that workers can regularly tear off the cleaning plates 11 on the side wall of the top plate 12 and replace them, thereby further ensuring the efficiency of cleaning the bonding surface of the sheet.

[0034] The feeding mechanism 4 includes a fixed plate 14, a first conveying roller 15, and a mounting plate 16. The fixed plates 14 are symmetrically arranged on both sides of the upper surface of the base 1, located on one side of the two sets of first vertical plates 7. There are four first conveying rollers 15, and each pair of first conveying rollers 15 forms a group. The inner walls of the two sets of fixed plates 14 are rotatably arranged with the first conveying rollers 15. A sheet is driven between the two sets of first conveying rollers 15. The mounting plate 16 is also fixedly arranged on the inner wall of the fixed plate 14 for the brackets of the two sets of first conveying rollers 15. A cleaning component is also snapped into the inside of the mounting plate 16.

[0035] By symmetrically arranging fixing plates 14 on the surface of the base 1, and arranging four first conveying rollers 15 between two sets of fixing plates 14, and setting every two first conveying rollers 15 as a group, a sheet is driven between the two first conveying rollers 15, so that the sheet can be fed into the cleaning mechanism 5 through the first conveying rollers 15, and the cleaning mechanism 5 cleans it.

[0036] The cleaning assembly includes a cleaning block 17 and a connecting block 18. Two sets of cleaning blocks 17 are provided, and the two sets of cleaning blocks 17 are fixedly connected by the connecting block 18. The mounting plate 16 has symmetrical slots 19 on the side wall facing away from the cleaning mechanism 5. A groove 20 is provided on one inner wall of the slot 19. A return spring 22 is provided on the inner wall of the groove 20. The end of the return spring 22 is fixedly installed with the movable block 21. The movable block 21 is slidably connected to the inner wall of the groove 20. The outer arc surface of the movable block 21 is slidably connected to the side wall of the connecting block 18.

[0037] Two sets of cleaning blocks 17 are also provided. The two sets of cleaning blocks 17 are connected by connecting blocks 18, and the connecting blocks 18 are snapped into the slots 19 opened on the side wall of the mounting plate 16 so that the connecting blocks 18 can be snapped into the slots 19 to fix the cleaning blocks 17. The cleaning blocks 17 clean the dust on the surface of the first conveying roller 15, further ensuring the cleanliness of the first conveying roller 15 when conveying the sheet.

[0038] A through groove 23 is provided on the inner wall of the front side of the groove 20. The inner wall of the through groove 23 is slidably connected to the lever 24. The lever 24 is fixedly installed with the movable locking block 21. The through groove 23 is also slidably connected to the lever 24. One end of the lever 24 is fixedly installed with the movable locking block 21. When the cleaning block 17 needs to be disassembled, the worker manually moves the lever 24 to slide the movable locking block 21 into the inside of the groove 20, so that the connecting block 18 can be taken out from the slot 19, and then the cleaning block 17 can be cleaned.

[0039] The discharge mechanism 6 includes a second vertical plate 29 and a second conveyor roller 30. The second vertical plate 29 is symmetrically fixed on the surface of the base 1 on one side near the body 2 of the sheet bonding and rolling equipment, and a second conveyor roller 30 corresponding to the first conveyor roller 15 is rotatably arranged between the two sets of second vertical plates 29.

[0040] By symmetrically arranging second vertical plates 29 on the surface of the base 1 near the sheet bonding and rolling equipment body 2, and rotatably arranging second conveyor rollers 30 corresponding to the first conveyor roller 15 between the two sets of second vertical plates 29, the cleaned sheet material is conveyed to the interior of the sheet bonding and rolling equipment body 2, where it is bonded by the sheet bonding and rolling equipment body 2, and then wound up by the winding mechanism 3.

[0041] The winding mechanism 3 includes a horizontal plate 25 and a winding roller 26. The horizontal plates 25 are symmetrically arranged on one side wall of the base 1 near the body 2 of the sheet bonding and winding equipment. One side wall of one horizontal plate 25 has a notch 28. One end of the winding roller 26 is rotatably mounted on the inner wall of the other horizontal plate 25. The inner wall of the notch 28 is rotatably connected to the side wall of the other end of the winding roller 26. The outer side wall of the horizontal plate 25, located outside the notch 28, is provided with a winding motor 27 for driving the winding roller 26 to rotate and wind.

[0042] By setting a winding motor 27 to drive the winding roller 26 to rotate, the winding roller 26 can wind up the sheet material bonded by the sheet bonding equipment body 2. A notch 28 is opened on the side wall of one of the horizontal plates 25. One end of the winding roller 26 is rotatably set on the inner wall of the notch 28 so that the winding roller 26 can be unloaded from the inside of the horizontal plate 25 after winding and replaced.

[0043] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A sheet-to-roll lamination equipment, comprising a base (1), a sheet-to-roll lamination equipment body (2), a winding mechanism (3), a cleaning mechanism (5), and a discharge mechanism (6), characterized in that: The sheet-to-roll assembly body (2) is located on one end of the upper surface of the base (1). A discharge mechanism (6) is provided on the side of the upper surface of the base (1) close to the sheet-to-roll assembly body (2). A feeding mechanism (4) is provided on the surface of the base (1) opposite to the sheet-to-roll assembly body (2). The cleaning mechanism (5) is located between the feeding mechanism (4) and the discharge mechanism (6). The cleaning mechanism (5) includes a fixed frame (9) and a top piece (12). The fixed frame (9) is detachable. The top piece (12) is symmetrically arranged on the top and bottom surfaces of the fixed frame (9). The top piece (12) and the fixed frame (9) are fixedly installed by a compression spring (13).

2. The sheet-to-roll lamination equipment according to claim 1, characterized in that: The cleaning mechanism (5) also includes a first vertical plate (7), which is symmetrically arranged on the front and rear sides of the surface of the base (1). The two sets of first vertical plates (7) have sliding grooves (8) on their opposite side walls. The inner walls of the sliding grooves (8) are slidably connected to the placement grooves (10). The placement grooves (10) are symmetrically arranged on the two side walls of the fixed frame (9).

3. The sheet-to-roll lamination equipment according to claim 2, characterized in that: The fixed frame (9) has a placement groove (10) on its side wall facing the discharge mechanism (6). Multiple cleaning pieces (11) are placed inside the placement groove (10). The cleaning pieces (11) are attached to the end side wall of the top piece (12) on the top and bottom surfaces of the fixed frame (9) by Velcro.

4. The sheet-to-roll lamination equipment according to claim 3, characterized in that: The feeding mechanism (4) includes a fixed plate (14), a first conveying roller (15), and a mounting plate (16). The fixed plates (14) are symmetrically arranged on both sides of the upper surface of the base (1) and located on one side of the two sets of first vertical plates (7). There are four first conveying rollers (15), and each pair of first conveying rollers (15) forms a group. The inner walls of the two sets of fixed plates (14) are rotatably arranged with the first conveying rollers (15). A sheet is driven between the two sets of first conveying rollers (15). The mounting plate (16) is also fixedly arranged on the inner wall of the fixed plate (14) of the two sets of first conveying rollers (15). A cleaning component is also snapped into the inside of the mounting plate (16).

5. The sheet-to-roll lamination equipment according to claim 4, characterized in that: The cleaning assembly includes a cleaning block (17) and a connecting block (18). Two sets of cleaning blocks (17) are provided, and the two sets of cleaning blocks (17) are fixedly connected by the connecting block (18). The mounting plate (16) has symmetrical slots (19) on the side wall facing away from the cleaning mechanism (5). A groove (20) is provided on one side inner wall of the slot (19). A return spring (22) is provided on the inner wall of the groove (20). The end of the return spring (22) is fixedly installed with the movable block (21). The movable block (21) is slidably connected to the inner wall of the groove (20). The outer arc surface of the movable block (21) is slidably connected to the side wall of the connecting block (18).

6. The sheet-to-roll lamination equipment according to claim 5, characterized in that: The inner wall of the groove (20) is provided with a through groove (23), the inner wall of the through groove (23) is slidably connected to the paddle (24), and the paddle (24) is fixedly installed with the movable block (21).

7. The sheet-to-roll lamination equipment according to claim 1, characterized in that: The discharge mechanism (6) includes a second vertical plate (29) and a second conveyor roller (30). The second vertical plate (29) is symmetrically fixed on the surface of a base (1) on one side near the body (2) of the sheet bonding and rolling equipment. A second conveyor roller (30) corresponding to the first conveyor roller (15) is also rotatably arranged between the two sets of second vertical plates (29).

8. The sheet-to-roll lamination equipment according to claim 7, characterized in that: The winding mechanism (3) includes a horizontal plate (25) and a winding roller (26). The horizontal plates (25) are symmetrically arranged on the side wall of the base (1) near the body (2) of the sheet bonding and winding equipment. One side wall of one horizontal plate (25) has a notch (28). One end of the winding roller (26) is rotatably disposed on the inner wall of the other horizontal plate (25). The inner wall of the notch (28) is rotatably connected to the side wall of the other end of the winding roller (26). The outer side wall of the horizontal plate (25) is located outside the notch (28) and a winding motor (27) is provided for driving the winding roller (26) to rotate and wind.