Composite shaping equipment for antistatic layer of container bag

Abstract

The utility model relates to the technical field of dust collection bag processing, in particular to composite shaping equipment for an antistatic layer of a flexible freight bag, which is characterized in that the inner layer of the opened flexible freight bag is carded through a carding device, so that the side surface of the flexible freight bag is kept in a flattened state in a mold, and the condition that the inner side surface is scratched in the bag shaping process is reduced. The outer side face of a bag in the mold is adsorbed through the adsorption device so that the outer side face of the bag can be tightly attached to the mold, the position of the mold is limited through the auxiliary device, the auxiliary device is matched with the mold to seal the action area of the adsorption device, the negative pressure state in equipment is kept, and therefore it is guaranteed that the bag is adsorbed to the inner side face of the mold; the practicability of the device is improved; comprising a carding device, an adsorption device and an auxiliary device, the adsorption device is installed on the carding device, and the auxiliary device is installed on the carding device.

Description

Technical Field

[0001] This utility model relates to the technical field of dust collection bag processing, and in particular to a composite shaping device for antistatic layer of container bags. Background Technology

[0002] The antistatic layer of a FIBC (Flexible Intermediate Bulk Container) is an important structure designed to prevent the generation and accumulation of static electricity, which is crucial for protecting the contents of the bag from static interference and damage. A composite shaping equipment for the antistatic layer of a FIBC is mainly used to composite the antistatic layer with the substrate during the production process of the FIBC, and to ensure the stability and durability of the antistatic layer through a shaping process. The composite FIBC material needs to be heated and shaped by a shaping mechanism, which typically includes a heating device and a shaping mold. Heating softens the material, and then the shape and size of the material are fixed by the shape of the shaping mold.

[0003] The existing Chinese utility model patent with application number CN202223443260.5 relates to a stretching and heat-setting device for polypropylene monofilaments in container bags, which includes a forming box, support legs, inlet, support roller, spray box, exhaust fan, telescopic spring and water valve, etc. It can heat the polypropylene monofilaments on both sides, resulting in better heating effect and ensuring product quality.

[0004] However, in actual use, the above-mentioned device does not have the ability to shape the electrostatic composite layer and the outer bag as a whole, nor does it have the ability to shape the bag in its unfolded state. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a composite shaping device for antistatic layers of FIBCs that uses a combing device to comb the inner layer of an opened FIBC, keeping the sides of the FIBC flat in the mold and reducing scratches on the inner side of the bag during the shaping process. An adsorption device adsorbs the outer side of the bag in the mold, allowing the outer side of the bag to adhere tightly to the mold. An auxiliary device limits the position of the mold and works with the mold to seal the area of ​​action of the adsorption device, maintaining a negative pressure state inside the equipment to ensure that the bag remains adsorbed on the inner side of the mold. This improves the practicality of the device.

[0006] This utility model discloses a composite shaping device for the antistatic layer of a container bag; it includes a combing device, an adsorption device, and an auxiliary device. The adsorption device is installed on the combing device, and the auxiliary device is also installed on the combing device. The combing device combs the inner layer of the opened container bag, keeping the sides of the bag flat in the mold and reducing scratches on the inner side of the bag during the shaping process. The adsorption device adsorbs the outer side of the bag in the mold, ensuring that the outer side of the bag adheres tightly to the mold. The auxiliary device limits the position of the mold and works with the mold to seal the area of ​​action of the adsorption device, maintaining a negative pressure state inside the equipment, thereby ensuring that the bag remains adsorbed on the inner side of the mold, improving the practicality of the device.

[0007] Preferably, the combing device includes a frame, a support platform, an electric cylinder, a support plate, a unfolding frame, and pressure rollers. The support platform is installed on the upper surface of the frame, and the electric cylinder is installed on the upper surface of the support platform. The moving end of the electric cylinder extends through the upper surface of the support platform to the lower side of the support platform and connects with the upper surface of the support plate. The unfolding frame is connected to the lower part of the support plate, and a set of pressure rollers is installed on each edge of the lower surface of the unfolding frame. By controlling the extension of the electric cylinder to drive multiple sets of pressure rollers to move downward, the inside of the bag is fully opened, and the multiple sets of pressure rollers reduce the possibility of the unfolding frame scratching the inner surface of the bag when it enters the bag, thus improving the practicality of the device.

[0008] Preferably, the device also includes a hot air blower and nozzles. The hot air blower is installed on the upper surface of the lower part of the unfolding frame, and multiple sets of nozzles are horizontally installed on the lower side of the unfolding frame. The output ends of the multiple sets of nozzles point to the pressure rollers they are close to. The output end of the hot air blower is connected to the multiple sets of nozzles. The hot air blows heated outside air through the hot air blower and then into the multiple sets of nozzles to heat the side of the pressure rollers. The hot air blows along the side of the pressure rollers towards the inner surface of the bag to heat the inner surface of the bag. Combined with the squeezing of the pressure rollers, this helps the bag to be shaped in the unfolded state, improving the practicality of the device.

[0009] Preferably, it also includes ventilation holes, with multiple sets of ventilation holes provided on the upper surface of the unfolding frame; through the multiple sets of ventilation holes provided on the upper surface of the unfolding frame, the airflow entering from the side during the process of the hot air fan drawing air in at the lower part of the bag is prevented from causing the bag to stick to the unfolding frame, thus improving the practicality of the device.

[0010] Preferably, the adsorption device includes a shaping chamber, a support ring, a shaping mold frame, a metal mesh, a filter plate, and a fan. The shaping chamber is located on the upper surface of the frame, and a support ring is located on the upper inner side of the shaping chamber. The upper part of the shaping mold frame can rest on the support ring, and the lower part of the shaping mold frame can enter the lower part of the shaping chamber. Metal mesh is installed on multiple sets of side and bottom surfaces of the shaping mold frame. A fan is installed on the side of the frame, and the fan's input end is located on the bottom surface inside the shaping chamber. A filter plate is installed on the fan's input end. The bag to be shaped is placed inside the shaping mold frame. The operator initially unfolds the bag's interior. For bags with handles, the handles are pressed against the underside of the shaping mold frame, and the handles are secured with the support rings. Then, the blower is turned on to extract the gas from the shaping chamber, causing the multiple sides and bottom of the bag to adhere to the corresponding metal meshes, thus automatically unfolding the bag's interior. Subsequently, multiple pressure rollers and a hot air blower on the combing device assist in shaping the sides of the bag, and the residual heat of the gas heats and shapes the entire bag. A filter plate prevents impurities from being sucked into the blower, improving the practicality of the device.

[0011] Preferably, the device also includes ventilation slots, quick connectors, and spring tubes. The bottom edge of the shaping mold frame has rounded chamfers, with multiple ventilation slots evenly distributed on the chamfers. Each set of ventilation slots on the chamfers is connected to a quick connector via an internal pipe. Four quick connectors are located on the lower end face of the shaping mold frame. A second set of fans is installed on the outer side of the frame. The input end of the second set of fans is connected to multiple quick connectors via multiple spring tubes. When the second set of fans is turned on, in conjunction with the quick connectors, spring tubes, and ventilation slots, the bottom edge of the bag is attracted, causing the bottom edge of the bag to heat up and form a rounded chamfer, thus providing the bag with a certain degree of support. The spring tubes allow the shaping mold frame to be directly pulled out from the shaping chamber during maintenance and replacement, and the connection between the spring tubes and quick connectors can then be disconnected, improving the practicality of the device and reducing the labor intensity of the operators.

[0012] Preferably, the auxiliary device includes a rotating limiting block and a sealing groove. Multiple sets of rotating limiting blocks are provided on the top inner side of the shaping chamber. Multiple sets of limiting grooves are provided on the top edge of the shaping mold frame corresponding to the positions of the multiple sets of rotating limiting blocks. A sealing groove is provided on the upper surface of the support ring, and a sealing gasket is placed in the sealing groove. The rotating limiting block limits the installation position of the shaping mold frame, preventing it from rotating during operation and colliding with the combing device, thus preventing equipment damage. The sealing strip in the sealing groove increases the sealing between the shaping mold frame and the support ring, thereby facilitating the maintenance of a negative pressure environment within the shaping chamber and improving the practicality of the device.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the combing device combs the inner layer of the opened container bag, so that the sides of the container bag are kept flat in the mold, reducing the scratches on the inner side of the bag during the shaping process; the adsorption device adsorbs the outer side of the bag in the mold, so that the outer side of the bag can stick tightly to the mold; the auxiliary device limits the position of the mold and works with the mold to seal the area of ​​action of the adsorption device, maintaining a negative pressure state inside the equipment, thereby ensuring that the bag is kept adsorbed on the inner side of the mold, thus improving the practicality of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a first cross-sectional structural diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the second cross-sectional structure of this utility model;

[0017] Figure 4 This is a partially enlarged structural schematic diagram of the present invention;

[0018] The following are labels in the attached diagram: 1. Frame; 2. Support platform; 3. Electric cylinder; 4. Support plate; 5. Unfolding frame; 6. Pressure roller; 7. Hot air blower; 8. Nozzle; 9. Ventilation hole; 10. Shaping chamber; 11. Support ring; 12. Shaping mold frame; 13. Metal mesh; 14. Filter plate; 15. Blower; 16. Ventilation groove; 17. Quick connector; 18. Bourdon tube; 19. Rotary limit block; 20. Sealing groove. Detailed Implementation

[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example

[0020] like Figure 1 , Figure 2 , Figure 3 and Figure 4 The adsorption device shown is installed on the combing device, and the auxiliary device is installed on the combing device;

[0021] First, the bag to be shaped is placed inside the shaping mold frame 12, and the operator initially unfolds its interior. For bags with handles, the handles are pressed against the underside of the shaping mold frame 12 and fixed with the support ring 11. Then, the blower 15 is turned on to extract the gas from the shaping chamber 10, so that the multiple sides and bottom of the bag are respectively adsorbed onto the multiple sets of metal mesh 13 at their corresponding positions, thereby automatically unfolding the interior of the bag. Then, the multiple sets of pressure rollers 6 and hot air blower 7 on the combing device are used to assist in shaping the sides of the bag.

[0022] The combing device includes a frame 1, a support platform 2, an electric cylinder 3, a support plate 4, a unfolding frame 5, and pressure rollers 6. The support platform 2 is installed on the upper surface of the frame 1. The electric cylinder 3 is installed on the upper surface of the support platform 2. The moving end of the electric cylinder 3 extends through the upper surface of the support platform 2 to the lower side of the support platform 2 and connects with the upper surface of the support plate 4. The lower part of the support plate 4 is connected to the unfolding frame 5. A set of pressure rollers 6 is installed on each edge of the lower surface of the unfolding frame 5.

[0023] It also includes a hot air blower 7 and nozzles 8. The hot air blower 7 is installed on the upper surface of the lower part of the unfolding frame 5. Multiple sets of nozzles 8 are horizontally installed on the lower side of the unfolding frame 5. The output ends of the multiple sets of nozzles 8 point to the pressure rollers 6 that they are close to. The output end of the hot air blower 7 is connected to the multiple sets of nozzles 8.

[0024] It also includes ventilation holes 9, and multiple sets of ventilation holes 9 are provided on the upper surface of the unfolding frame 5;

[0025] The adsorption device includes a shaping chamber 10, a support ring 11, a shaping mold frame 12, a metal mesh 13, a filter plate 14, and a fan 15. The shaping chamber 10 is provided on the upper surface of the frame 1. The support ring 11 is provided on the upper part of the inner side of the shaping chamber 10. The upper part of the shaping mold frame 12 can be placed on the support ring 11 and the lower part of the shaping mold frame 12 can enter the lower part of the shaping chamber 10. Metal mesh 13 is installed on multiple sets of side and bottom surfaces of the shaping mold frame 12. The fan 15 is installed on the side of the frame 1. The input end of the fan 15 is located on the bottom surface of the shaping chamber 10. The filter plate 14 is installed on the input end of the fan 15.

[0026] It also includes ventilation slots 16, quick connectors 17 and spring tubes 18. The bottom edge of the inner end face of the shaping mold frame 12 is provided with rounded chamfers. Multiple sets of ventilation slots 16 are evenly distributed on the chamfers. The multiple sets of ventilation slots 16 on each set of chamfers are connected to a set of quick connectors 17 through internal pipes. The four sets of quick connectors 17 are located on the lower end face of the shaping mold frame 12. A second set of fans 15 is installed on the outer side of the frame 1. The input end of the second set of fans 15 is connected to multiple sets of quick connectors 17 through multiple sets of spring tubes 18.

[0027] The auxiliary device includes a rotating limiting block 19 and a sealing groove 20. Multiple sets of rotating limiting blocks 19 are provided on the top of the inner side of the shaping chamber 10. Multiple sets of limiting grooves are provided on the edge of the top surface of the shaping mold frame 12 corresponding to the positions of the multiple sets of rotating limiting blocks 19. A sealing groove 20 is provided on the upper surface of the support ring 11, and a sealing gasket is placed in the sealing groove 20.

[0028] The combing device combs the inner layer of the opened FIBC, keeping the sides of the FIBC flat in the mold and reducing scratches on the inner side during the bag shaping process. The adsorption device adsorbs the outer side of the bag in the mold, ensuring that the outer side of the bag adheres tightly to the mold. The auxiliary device limits the position of the mold and works with the mold to seal the area where the adsorption device works, maintaining a negative pressure inside the equipment to ensure that the bag remains adsorbed on the inner side of the mold, thus improving the practicality of the device.

[0029] like Figures 1 to 4 As shown, this utility model discloses a composite shaping device for antistatic layers of container bags. During operation, the bag to be shaped is first placed inside the shaping mold frame 12, and the operator initially unfolds its interior. For bags with handles, the handles are pressed against the lower side of the shaping mold frame 12 and fixed with the support ring 11. Then, the blower 15 is turned on to extract the gas from the shaping chamber 10, so that the multiple sides and bottom of the bag are respectively adsorbed onto the multiple sets of metal mesh 13 at their corresponding positions, thereby automatically unfolding the interior of the bag. Then, the multiple sets of pressure rollers 6 and hot air blower 7 on the combing device are used to assist in shaping the sides of the bag.

[0030] The electric cylinder 3, blower 15, and hot air blower 7 of the composite shaping equipment for antistatic layer of container bags of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A composite shaping device for the antistatic layer of a container bag; characterized in that, It includes a combing device, an adsorption device, and an auxiliary device. The adsorption device is installed on the combing device, and the auxiliary device is installed on the combing device.

2. The composite shaping equipment for antistatic layer of container bags as described in claim 1, characterized in that, The combing device includes a frame (1), a support platform (2), an electric cylinder (3), a support plate (4), a unfolding frame (5), and pressure rollers (6). The support platform (2) is installed on the upper surface of the frame (1). The electric cylinder (3) is installed on the upper surface of the support platform (2). The moving end of the electric cylinder (3) extends through the upper surface of the support platform (2) to the lower side of the support platform (2) and connects to the upper surface of the support plate (4). The lower part of the support plate (4) is connected to the unfolding frame (5). A set of pressure rollers (6) is installed on each edge of the lower surface of the unfolding frame (5).

3. The composite shaping equipment for antistatic layer of container bags as described in claim 2, characterized in that, It also includes a hot air blower (7) and nozzles (8). The hot air blower (7) is installed on the upper surface of the lower part of the unfolding frame (5). Multiple sets of nozzles (8) are horizontally installed on the lower side of the unfolding frame (5). The output ends of the multiple sets of nozzles (8) point to the pressure rollers (6) they are close to. The output end of the hot air blower (7) is connected to the multiple sets of nozzles (8).

4. The composite shaping equipment for antistatic layer of container bags as described in claim 3, characterized in that, It also includes ventilation holes (9), and multiple sets of ventilation holes (9) are provided on the upper surface of the unfolding frame (5).

5. The composite shaping equipment for antistatic layer of container bags as described in claim 4, characterized in that, The adsorption device includes a shaping chamber (10), a support ring (11), a shaping mold frame (12), a metal mesh (13), a filter plate (14), and a fan (15). The shaping chamber (10) is provided on the upper surface of the frame (1). The support ring (11) is provided on the upper part of the inner side of the shaping chamber (10). The upper part of the shaping mold frame (12) can be placed on the support ring (11), and the lower part of the shaping mold frame (12) can enter the lower part of the shaping chamber (10). The metal mesh (13) is installed on multiple sides and bottom surfaces of the shaping mold frame (12). The fan (15) is installed on the side of the frame (1). The input end of the fan (15) is located on the bottom surface of the shaping chamber (10). The filter plate (14) is installed on the input end of the fan (15).

6. The composite shaping equipment for antistatic layer of container bags as described in claim 5, characterized in that, It also includes ventilation slots (16), quick connectors (17) and spring tubes (18). The bottom edge of the shaping mold frame (12) is provided with rounded chamfers. Multiple sets of ventilation slots (16) are evenly distributed on the chamfers. Multiple sets of ventilation slots (16) on each set of chamfers are connected to a set of quick connectors (17) through internal pipes. The four sets of quick connectors (17) are located on the lower end face of the shaping mold frame (12). A second set of fans (15) is installed on the outer side of the frame (1). The input end of the second set of fans (15) is connected to multiple sets of quick connectors (17) through multiple sets of spring tubes (18).

7. The composite shaping equipment for antistatic layer of container bags as described in claim 6, characterized in that, The auxiliary device includes a rotating limiting block (19) and a sealing groove (20). Multiple sets of rotating limiting blocks (19) are provided on the top of the inner side of the shaping chamber (10). Multiple sets of limiting grooves are provided on the top edge of the shaping mold frame (12) corresponding to the positions of the multiple sets of rotating limiting blocks (19). A sealing groove (20) is provided on the upper end surface of the support ring (11). A sealing gasket is placed in the sealing groove (20).

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