Automatic oil mass detection device
The automatic oil level detection device controlled by the current loop solves the problem of relying on manual judgment of the oil level in the lubricating oil tank, realizes automatic oil replenishment prompts, avoids machine wear and tear, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202422658728.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the existing technology, the oil level in the lubricating oil tank needs to be determined by manual visual inspection, which can easily lead to machine wear and defective products, and it is also inconvenient to add oil in a timely manner.
Design an automatic fuel level detection device that uses the opening and closing of a current loop to control the alarm's on and off status. The fuel level is detected by the contact and separation of a spring-loaded lever and contacts, and the device automatically prompts the user to refuel.
It has automated oil level detection, reduced manual intervention, avoided machine wear and tear, and improved production efficiency and safety.
Smart Images

Figure CN223534081U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil quantity detection technology, and specifically to an automatic oil quantity detection device. Background Technology
[0002] When a punch press is in operation, it usually needs to be filled with lubricating oil. The oil drum is generally hung vertically on the outer side of the equipment and has a limit oil filling position mark. The oil drum is fed into the punch press machine through the bottom conveyor pipe. The limit oil filling position mark of the oil drum usually needs to be visually judged by the operator from time to time, which is inconvenient and labor-intensive. When the oil filling position is reached or lower than the limit oil filling position mark, and the operator does not detect the leakage and the oil is exhausted in time, the machine is still running normally, which can easily cause damage to the machine and produce defective products.
[0003] Therefore, it is essential to design an automatic oil level detection device. Utility Model Content
[0004] To address the problems of existing technologies, this utility model provides an automatic oil level detection device that uses the automatic opening and closing of a current circuit to turn the alarm on and off, prompting manual refueling. It is convenient to use, saves labor, and does not cause damage to the machine.
[0005] To achieve the above objectives, the technical solution applied in this utility model is as follows:
[0006] An automatic oil level detection device includes a main support component, a spring-loaded rocker arm, an oil tank, and an alarm. The main support component has a first terminal block at its first end and a stationary contact at its second end. The spring-loaded rocker arm has a second terminal block at its first end and a moving contact at its second end. Terminal blocks one and two are electrically connected to the alarm. The moving and stationary contacts are correspondingly arranged. When the moving contact contacts the stationary contact, a current loop is formed, and the alarm is in a non-alarm state. When the moving and stationary contacts separate, the current loop is broken, and the alarm is activated. The first end of the spring-loaded rocker arm is connected to the main support component... The first end of the component is fixedly connected, and the second end of the elastic rocker arm is in contact with or separate from the second end of the main bearing component. The oil drum is fixed to the second end of the elastic rocker arm, and the oil drum is equipped with a limit filling position mark. When the oil level in the oil drum is higher than the limit filling position mark, the second end of the elastic rocker arm is in contact with the second end of the main bearing component. At this time, the moving contact and the stationary contact form a current circuit, and the alarm is in a non-alarm state. When the oil level in the oil drum is equal to or lower than the limit filling position mark, the second end of the elastic rocker arm is separated from the second end of the main bearing component. At this time, the moving contact and the stationary contact separate, the current circuit is broken, and the alarm is in an alarm state.
[0007] According to the above scheme, the main bearing component includes a housing, which has an inner cavity and a groove. The first end of the elastic rocker arm has a straight rod section, and the second end of the elastic rocker arm has a bent section. The straight rod section is fixed in the inner cavity by a fixing component, and the bent section is movably located in the groove. The oil drum is fixed to the bent section in the groove by a hanging rope. An elastic adjustment component is provided between the straight rod section and the housing.
[0008] According to the above scheme, the housing is provided with a through hole, and the elastic adjustment component includes a screw, a nut, a washer and a spring. The lower end of the screw passes through the nut, the washer, the spring and the through hole in sequence and is locked with the straight rod section. The nut is threadedly connected to the screw, and the two ends of the spring abut against the washer and the outer wall of the housing respectively.
[0009] According to the above scheme, a through hole is formed at the lower end of the screw, and the straight rod section is inserted into the through hole.
[0010] According to the above scheme, the housing is provided with a through hole 2. The fastener 1 includes a screw 2, a nut 2 and a washer 2. The lower end of the screw 2 passes through the nut 2, the washer 2 and the through hole 2 in sequence and is locked with the straight rod section. The nut 2 is threadedly connected to the screw 2. The two ends of the washer 2 abut against the nut 2 and the outer wall of the housing 1.
[0011] According to the above scheme, the lower end of the screw has a through hole, and the straight rod section passes through the through hole.
[0012] According to the above scheme, the oil drum includes a drum body, an oil inlet is formed at the upper end of the drum body, an oil delivery pipe is connected to the lower end of the drum body, and the limit refueling position mark is located near the oil delivery pipe.
[0013] According to the above scheme, it also includes a second fixing component, and the main load-bearing component is fixed to the outer part of the equipment mechanism through the second fixing component.
[0014] According to the above scheme, the second fixing component includes a second housing, a slot is formed inside the second housing, the slot is positioned with the main bearing component, and mounting plates are formed on both sides of the second housing, with mounting holes formed on the mounting plates.
[0015] According to the above scheme, an insulating sleeve is fitted on the spring rocker arm between the second terminal and the moving contact.
[0016] The beneficial effects of this utility model are:
[0017] This invention is designed so that when the oil drum is full, the oil level is above the limit filling mark. The weight of the drum presses down, causing the second end of the spring-loaded lever to descend. The moving contact and the stationary contact form a current loop, and the alarm is off. At this time, the spring-loaded lever is in a compressed, energy-storing state. When the oil level in the drum reaches or exceeds the limit filling mark, the weight of the drum decreases, and the spring-loaded lever releases energy and rebounds. The second end of the spring-loaded lever separates from the second end of the main support component, and the moving contact and the stationary contact break the current loop. The alarm is on, prompting manual refilling. After refilling, the weight of the drum causes the second end of the spring-loaded lever to descend again, and the moving contact and the stationary contact form a current loop. The alarm is off. The automatic opening and closing of the current loop turns the alarm on and off, prompting manual refilling. This design is convenient, saves labor, and does not cause damage to the machine. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the main load-bearing component of this utility model;
[0020] Figure 3 This is a schematic diagram of the elastic rocker arm of this utility model;
[0021] Figure 4 This is a schematic diagram of the oil drum of this utility model;
[0022] Figure 5 This is a schematic diagram of the elastic adjustment component of this utility model;
[0023] Figure 6 This is a schematic diagram of the fastener of this utility model;
[0024] Figure 7 This is a schematic diagram of the second fixing component of this utility model.
[0025] In the picture:
[0026] 1. Main load-bearing component; 11. Housing 1; 12. Inner cavity; 13. Slot; 14. Through hole 1; 15. Through hole 2; 16. Terminal block 1; 17. Stationary contact; 2. Spring rocker arm; 21. Straight rod section; 22. Terminal block 2; 23. Bending section; 24. Moving contact; 3. Oil drum; 31. Drum body; 32. Oil inlet; 33. Oil pipe; 34. Hanging rope; 35. Limit refueling position indicator; 4. Spring adjustment component; 41. Screw 1; 42. Through hole 1; 43. Nut 1; 44. Washer 1; 45. Spring; 5. Fixing component 1; 51. Screw 2; 52. Through hole 2; 53. Nut 2; 54. Washer 2; 6. Insulating sleeve; 7. Fixing component 2; 71. Housing 2; 72. Slot; 73. Mounting plate; 74. Mounting hole. Detailed Implementation
[0027] The technical solution of this utility model will be described below with reference to the accompanying drawings and embodiments.
[0028] like Figures 1 to 7As shown, the automatic oil level detection device of this utility model includes a main support component 1, a spring-loaded rocker arm 2, an oil tank 3, and an alarm. The main support component 1 has a first terminal block 16 at its first end and a stationary contact 17 at its second end. The spring-loaded rocker arm 2 has a second terminal block 22 at its first end and a moving contact 24 at its second end. The first terminal block 16 and the second terminal block 22 are electrically connected to the alarm. The moving contact 24 and the stationary contact 17 are correspondingly arranged. When the moving contact 24 contacts the stationary contact 17, a current loop is formed, and the alarm is in a non-alarm state. When the moving contact 24 separates from the stationary contact 17, the current loop is broken, and the alarm is in an alarm state. The spring-loaded rocker arm... 2. The first end of the spring lever 2 is fixedly connected to the first end of the main support component 1. The second end of the spring lever 2 is in contact with or separate from the second end of the main support component 1. The oil drum 3 is fixed to the second end of the spring lever 2. The oil drum 3 is equipped with a limit filling position mark 35. When the oil level in the oil drum 3 is higher than the limit filling position mark 35, the second end of the spring lever 2 is in contact with the second end of the main support component 1. At this time, the moving contact 24 and the stationary contact 17 are in contact to form a current circuit, and the alarm is in a non-alarm state. When the oil level in the oil drum 3 is equal to or lower than the limit filling position mark 35, the second end of the spring lever 2 is separated from the second end of the main support component 1. At this time, the moving contact 24 and the stationary contact 17 are separated to form a current circuit break, and the alarm is in an alarm state. With this setup, when oil drum 3 is full, the oil level in oil drum 3 is higher than the limit refill position mark 35. The overall weight of oil drum 3 presses down, causing the second end of the spring lever 2 to descend. The moving contact 24 contacts the stationary contact 17, forming a current circuit, and the alarm is in a non-alarm state. At this time, the spring lever 2 is in a compressed energy storage state. When the oil level in oil drum 3 reaches or exceeds the limit area mark 35, the overall weight of oil drum 3 decreases, and the spring lever 2 is in a released energy state, causing it to rebound. The second end of the spring lever 2 separates from the second end of the main support component 1, and the moving contact 24 separates from the stationary contact 17, breaking the current circuit. The alarm is in an alarm state, prompting manual refilling. After refilling, oil drum 3, relying on its weight, again causes the second end of the spring lever 2 to descend, and the moving contact 24 contacts the stationary contact 17, forming a current circuit. The alarm is in a non-alarm state. The automatic closing and opening of the current circuit realizes the alarm's on / off state and prompts manual refilling. This method is convenient to use, saves labor, and does not cause damage to the machine.
[0029] Furthermore, the main support component 1 includes a housing 11, with an inner cavity 12 formed inside the housing 11 and a slot 13 provided on the housing 11; the first end of the elastic rocker arm 2 is formed with a straight rod section 21, and the second end of the elastic rocker arm 2 is formed with a bent section 23. The straight rod section 21 is fixed in the inner cavity 12 by a fixing component 5, and the bent section 23 is movably located in the slot 13; the oil drum 3 is fixed to the bent section 23 in the slot 13 by a hanging rope 34; an elastic adjustment component 4 is provided between the straight rod section 21 and the housing 11. With this configuration, the elastic rocker arm 2 is assembled inside the main support component 1, with the first end of the elastic rocker arm 2 having a straight rod section 21 and the second end of the elastic rocker arm 2 having a bent section 23, making the assembly of the elastic rocker arm 2 convenient; the oil drum 3 is fixed to the bent section 23 in the slot 13 by a hanging rope 34, making assembly convenient.
[0030] Furthermore, the housing 11 is provided with a through hole 14. The elastic adjustment component 4 includes a screw 41, a nut 43, a washer 44, and a spring 45. The lower end of the screw 41 passes through the nut 43, the washer 44, the spring 45, and the through hole 14 in sequence and is engaged with the straight rod section 21. The nut 43 is threadedly connected to the screw 41. The two ends of the spring 45 abut against the washer 44 and the outer wall of the housing 11, respectively. With this configuration, the elastic force of the spring 45 can be adjusted by rotating the position of the nut 43 on the screw 41, thereby adjusting the position of the screw 41 relative to the housing 11, thus realizing the adjustment of the elastic load of the elastic rocker 2, which is convenient for adjustment.
[0031] Furthermore, the lower end of the screw 41 has a through hole 42, and the straight rod section 21 passes through the through hole 42. This arrangement allows the straight rod section 21 and the lower end of the screw 41 to be locked together.
[0032] Furthermore, the housing 11 has a through hole 15, and the fastener 5 includes a screw 51, a nut 53, and a washer 54. The lower end of the screw 51 passes through the nut 53, the washer 54, and the through hole 15 in sequence before being engaged with the straight rod section 21. The nut 53 is threadedly connected to the screw 51, and the two ends of the washer 54 abut against the nut 53 and the outer wall of the housing 11. With this arrangement, the position of the screw 51 relative to the housing 11 can be adjusted by rotating the nut 53, thereby locking and fixing the straight rod section 21.
[0033] Furthermore, the lower end of the second screw 51 is formed with a second through hole 52, and the straight rod section 21 passes through the second through hole 52. This arrangement allows the straight rod section 21 and the lower end of the second screw 51 to be locked together.
[0034] Furthermore, the oil drum 3 includes a drum body 31, with an oil inlet 32 formed at the upper end of the drum body 31, and an oil delivery pipe 33 connected to the lower end of the drum body 31. The limit refueling position mark 35 is located near the oil delivery pipe 33.
[0035] Furthermore, it also includes a second fixing component 7. The main support component 1 is fixed to the outer side mechanism of the equipment via the second fixing component 7. The second fixing component 7 includes a second housing 71, in which a slot 72 is formed. The slot 72 is engaged with the main support component 1. Mounting plates 73 are formed on both sides of the second housing 71, and mounting holes 74 are formed on the mounting plates 73. This configuration facilitates assembly.
[0036] Furthermore, an insulating sleeve 6 is fitted onto the spring-loaded rocker arm 2 between the second terminal 22 and the moving contact 24. This arrangement ensures that the spring-loaded rocker arm 2 is insulated except for the positions between the second terminal 22 and the moving contact 24, facilitating assembly.
[0037] In practical applications, both the main load-bearing component 1 and the elastic rocker arm 2 are metal parts; the elastic adjustment component 4 can be pre-adjusted to a suitable elastic load according to actual needs.
[0038] The embodiments of the present utility model have been described above with reference to the accompanying drawings. However, the present utility model is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of the present utility model without departing from the spirit and scope of the claims. All of these forms are within the scope of protection of the present utility model.
Claims
1. An automatic oil level detection device, characterized in that, It includes the main load-bearing component (1), the spring rocker arm (2), the oil drum (3), and the alarm. The main support member (1) has a terminal block 1 (16) at its first end and a stationary contact (17) at its second end. The spring rocker arm (2) has a terminal block 2 (22) at its first end and a moving contact (24) at its second end. The terminal block 1 (16) and the terminal block 2 (22) are electrically connected to the alarm. The moving contact (24) and the stationary contact (17) are correspondingly arranged. When the moving contact (24) contacts the stationary contact (17), a current loop is formed, and the alarm is in a non-alarm state. When the moving contact (24) separates from the stationary contact (17), the current loop is broken, and the alarm is in an alarm state. The first end of the elastic rocker arm (2) is fixedly connected to the first end of the main support member (1), and the second end of the elastic rocker arm (2) is in contact with or separated from the second end of the main support member (1). The oil drum (3) is fixed to the second end of the elastic rocker arm (2). The oil drum (3) is provided with a limit refueling position mark (35). When the oil level in the oil drum (3) is higher than the limit refueling position mark (35), the second end of the elastic rocker arm (2) is in contact with the second end of the main support member (1). At this time, the moving contact (24) and the stationary contact (17) are in contact to form a current circuit, and the alarm is in a non-alarm state. When the oil level in the oil drum (3) is equal to or lower than the limit refueling position mark (35), the second end of the elastic rocker arm (2) is separated from the second end of the main support member (1). At this time, the moving contact (24) and the stationary contact (17) are separated to form a current circuit disconnection, and the alarm is in an alarm state.
2. The automatic oil quantity detection device according to claim 1, characterized in that: The main support component (1) includes a housing (11), an inner cavity (12) is formed inside the housing (11), and a groove (13) is provided on the housing (11); the first end of the elastic rocker arm (2) is formed with a straight rod section (21), the second end of the elastic rocker arm (2) is formed with a bent section (23), the straight rod section (21) is fixed in the inner cavity (12) by a fixing component (5), and the bent section (23) is movably located in the groove (13); the oil drum (3) is fixed on the bent section (23) in the groove (13) by a hanging rope (34); an elastic adjustment component (4) is provided between the straight rod section (21) and the housing (11).
3. The automatic oil quantity detection device according to claim 2, characterized in that: The housing (11) is provided with a through hole (14). The elastic adjustment component (4) includes a screw (41), a nut (43), a washer (44), and a spring (45). The lower end of the screw (41) passes through the nut (43), the washer (44), the spring (45), and the through hole (14) in sequence and is locked with the straight rod section (21). The nut (43) is threadedly connected to the screw (41). The two ends of the spring (45) abut against the washer (44) and the outer wall of the housing (11) respectively.
4. The automatic oil quantity detection device according to claim 3, characterized in that: The lower end of the screw (41) is formed with a through hole (42), and the straight rod section (21) is inserted into the through hole (42).
5. The automatic oil quantity detection device according to claim 2, characterized in that: The housing (11) is provided with a through hole (15). The fastener (5) includes a screw (51), a nut (53), and a washer (54). The lower end of the screw (51) passes through the nut (53), the washer (54), and the through hole (15) in sequence and is engaged with the straight rod section (21). The nut (53) is threadedly connected to the screw (51). The two ends of the washer (54) abut against the nut (53) and the outer wall of the housing (11).
6. The automatic oil quantity detection device according to claim 5, characterized in that: The lower end of the screw two (51) is formed with a through hole two (52), and the straight rod section (21) is inserted into the through hole two (52).
7. The automatic oil quantity detection device according to claim 2, characterized in that: The oil drum (3) includes a drum body (31), an oil inlet (32) is formed at the upper end of the drum body (31), and an oil supply pipe (33) is connected to the lower end of the drum body (31). The limit refueling position mark (35) is located near the oil supply pipe (33).
8. The automatic oil quantity detection device according to claim 2, characterized in that: It also includes a second fixing member (7), wherein the main bearing member (1) is fixed to the outer side mechanism of the equipment by the second fixing member (7).
9. The automatic oil quantity detection device according to claim 8, characterized in that: The second fixing member (7) includes a second housing (71), a slot (72) is formed inside the second housing (71), the slot (72) is engaged with the main bearing member (1), and mounting plates (73) are formed on both sides of the second housing (71), and mounting holes (74) are formed on the mounting plates (73).
10. The automatic oil quantity detection device according to claim 2, characterized in that: An insulating sleeve (6) is fitted on the spring rocker (2) between the second terminal (22) and the moving contact (24).