Magnet separation jig

Abstract

The utility model relates to the technical field of tool jigs, and discloses a magnet separating jig which comprises a separating base, a separating channel used for separating magnets is formed in the separating base, and a material taking area is arranged on the separating base. The material placing assembly comprises a fixed plate, the fixed plate is arranged on the separation base, a plurality of material placing plates are arranged on one side of the fixed plate, the material placing plates are arranged on the separation base and detachably connected with the separation base, a material placing channel is defined by the fixed plate and the material placing plates, and the material placing channel communicates with the separation channel; and the material distributing assembly is arranged on one side of the separating base, and the material distributing assembly pushes the magnets in the separating channel to the material taking area so as to separate the magnets. The utility model has the technical effect of improving the efficiency of magnet separation operation.

Description

Technical Field

[0001] This utility model belongs to the field of tooling and fixture technology, and specifically relates to a magnet separation fixture. Background Technology

[0002] Magnets are an essential component of electronic products, serving functions such as filtering, suppressing interference, generating magnetic fields, and attracting and fixing components. Due to their strong attraction, magnets tend to attract each other during loading, forming strings. During electronic product assembly, these attracted magnets must be manually separated before subsequent components can be assembled.

[0003] However, when the magnets have strong attraction, it is difficult to separate them manually, and the efficiency of manually separating magnets is low, which in turn affects the overall production efficiency of electronic products. Utility Model Content

[0004] To address the shortcomings of the prior art, this utility model provides a magnet separation fixture, in which a material separating component separates magnets within a material placement channel. This design is convenient to use and helps improve the efficiency of magnet separation operations.

[0005] The technical effects to be achieved by this utility model are realized through the following technical aspects:

[0006] This utility model provides a magnet separation fixture, including a separation seat with a separation channel for separating magnets, and a material picking area for picking up separated magnets; a material placement assembly including a fixed plate disposed on the separation seat, a plurality of material placement plates disposed on one side of the fixed plate, the material placement plates being disposed on the separation seat and detachably connected to the separation seat, the fixed plate and the plurality of material placement plates forming a material placement channel for placing a string of magnets, the material placement channel being connected to the separation channel; and a material dispensing assembly disposed on one side of the separation seat, the material dispensing assembly pushing the magnets in the separation channel to the material picking area to separate the magnets.

[0007] In some implementations, the separating seat has an adjustment groove, and the material placement plate includes a fixed end. The fixed end is detachably connected to the separating seat within the adjustment groove. The fixed end moves along the adjustment groove, and multiple material placement plates move closer to or further away from each other to adjust the size of the material placement channel.

[0008] In some implementations, the separating seat is provided with a pressure plate in the adjusting groove for pressing the fixed end, and the pressure plate is detachably connected to the separating seat.

[0009] In some implementations, the separating seat is provided with a top cover, the top cover has an opening that communicates with the separating channel, the material placement plate passes through the opening, and the pressure plate is inside the opening and presses down on the fixed end; the fixed end is provided with a hook, and the top cover cooperates with the hook to limit the adjustment range of the fixed end in the adjustment groove.

[0010] In some implementations, the material dispensing assembly includes a push rod slidably disposed within the separation channel, the push rod pushing the magnet to the material taking area within the separation channel to separate the magnet; and a material dispensing drive unit, tractively connected to the push rod, the material dispensing drive unit driving the push rod to push the magnet.

[0011] In some implementations, the separating seat is provided with a guide assembly in the material handling area for guiding the magnet being separated into the material handling area.

[0012] In some implementations, the separator is provided with a sensor in the material handling area for sensing the magnet in the material handling area.

[0013] In some implementations, the separating seat has a sensing hole located within the material handling area, and the sensing element is a sensor that detects the magnet through the sensing hole.

[0014] In some implementations, the separating seat includes a seat body, a material placement plate disposed on the seat body, and a side plate disposed on the side of the seat body near the material picking area, a fixed plate disposed on the side plate, and the side plate being detachably connected to the seat body.

[0015] In some implementations, the fixed plate extends into the separation channel, and a limiting cavity is formed between the fixed plate and the bottom wall of the separation channel. The separation channel is connected to the material picking area through the limiting cavity. The fixed plate and the side plate are detachably connected to adjust the limiting cavity, and the limiting cavity is adapted to the magnet.

[0016] In summary, this utility model has at least the following advantages:

[0017] This utility model provides a magnet separation fixture. A string of magnets to be separated is placed in a feeding channel. The feeding channel, formed by a fixed plate and a feeding plate, can simultaneously accommodate multiple magnets that attract each other. When the bottom magnet in the string falls into the separation groove through the feeding channel, the dispensing component pushes the bottom magnet from the feeding channel to the picking area, stopping at the sensing element, thus separating the bottom magnet from the string. While the dispensing component is pushing the bottom magnet, the fixed plate and feeding plate restrict the movement of the string. The operator retrieves the separated magnet from the picking area. After the magnet is removed, the push rod in the dispensing component automatically returns to its original position to reset, and the second magnet in the string falls into the separation groove. This cycle continues, pushing magnets out. The magnet separation operation is convenient, which helps to improve the problem of magnets being difficult to separate due to strong magnetic force and the low efficiency of magnet separation operations, thereby improving the overall production efficiency of electronic products. Attached Figure Description

[0018] Figure 1 This is a partial structural diagram of the hidden top cover of a magnet separation fixture according to a specific embodiment of the present invention.

[0019] Figure 2 This is a partial structural diagram of a magnet separation fixture with a hidden top cover and pressure plate, according to a specific embodiment of the present invention.

[0020] Figure 3 This is a partial structural schematic diagram of a magnet separation fixture according to a specific embodiment of the present invention.

[0021] Figure 4 for Figure 1 A structural diagram from another angle.

[0022] Figure 5 This is a schematic diagram of the material dispensing component according to a specific embodiment of the present utility model.

[0023] Figure 6 This is a schematic diagram of the overall structure of a magnet separation fixture according to a specific embodiment of the present utility model.

[0024] Marked in the image:

[0025] 1. Separator; 11. Separation channel; 111. Limiting cavity; 12. Material picking area; 13. Adjustment groove; 14. Top cover; 141. Through port; 15. Guide assembly; 16. Seat body; 161. Sensing hole; 17. Side plate; 2. Material placement assembly; 21. Fixed plate; 22. Material placement plate; 221. Fixed end; 222. Hook; 23. Material placement channel; 3. Material distribution assembly; 31. Push rod; 32. Material distribution drive component; 33. Transmission plate; 4. Pressure plate; 6. Chassis; 61. Sensing component; 62. Sliding port; 7. Magnet. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are some, but not all, of the embodiments of this utility model.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0028] Example 1:

[0029] Please see the appendix Figure 1 The magnet separation fixture of this utility model can be used in the material separation process, especially for the separation of magnet 7. It is easy to use and helps to improve the separation efficiency of magnet 7.

[0030] The magnet separation fixture of this utility model includes a separation seat 1, on which a separation channel 11 for separating magnets 7 is provided. Specifically, the separation channel 11 can be a rectangular groove. A material picking area 12 for picking up separated magnets 7 is provided on one side of the separation seat 1. Specifically, the separation channel 11 is connected to the material picking area 12.

[0031] A material placement assembly 2 is provided on the separation seat 1. The material placement assembly 2 includes a fixed plate 21, which is disposed on the separation seat 1. Multiple material placement plates 22 are provided on one side of the fixed plate 21. The multiple material placement plates 22 and the fixed plate 21 surround to form a material placement channel 23 for placing the magnet string. The material placement channel 23 is connected to the separation channel 11. When the magnet string to be separated is placed into the material placement channel 23, the magnet string falls into the separation channel 11 under the action of gravity. At this time, the bottom magnet 7 of the magnet string is located in the separation channel 11.

[0032] A material distribution component 3 is provided on one side of the separation seat 1. The material distribution component 3 can push the magnet 7 in the separation channel 11, so that the magnet 7 moves along the separation channel 11 to the material taking area 12, and the magnet 7 is separated. The operator can take the separated magnet 7 from the material taking area 12.

[0033] Before assembling magnet 7, the operator places the magnet string that attracts each other into the feeding channel 23. Under the action of gravity, the bottom magnet 7 in the magnet string is in the separation channel 11. The material distribution component 3 pushes the bottom magnet 7 to separate from the magnet string above and move it along the separation channel 11 to the material taking area 12. The stationary plate 21 and the feeding plate 22 work together to restrict the movement of the magnet string, thus achieving the separation of magnet 7. Through the cooperation of the feeding component 2 and the material distribution component 3, the automatic separation of magnet 7 can be achieved. Compared with the traditional manual separation operation, the separation of magnet 7 is less affected by the magnetic force of magnet 7, the operation is convenient, and it is beneficial to improve the separation efficiency of magnet 7.

[0034] Example 2:

[0035] The difference between this embodiment and Embodiment 1 is that this embodiment further optimizes the structure of the material placement component 2 of this utility model. Please refer to [link to embodiment 1]. Figures 2-4 .

[0036] Please see Figure 2 In this embodiment, the separating seat 1 is provided with an adjustment groove 13. Specifically, multiple adjustment grooves 13 may be provided. In this embodiment, three adjustment grooves 13 are provided. The three adjustment grooves 13 surround the outside of the separating channel 11 and are respectively located on both sides of the separating channel 11 along its length and at the end of the separating seat 1 away from the material taking area 12. In some specific embodiments, the adjustment groove 13 may be a rectangular groove.

[0037] The material placement plate 22 includes a fixed end 221, which is inserted into the adjustment groove 13 and detachably connected to the adjustment groove 13. The fixed end 221 can move along the adjustment groove 13. The installation position of the fixed end 221 and the separation seat 1 can be adjusted by adjusting the fixed end 221 along the adjustment groove 13. Multiple material placement plates 22 can move closer or further away from each other to adjust the size of the material placement channel 23. That is, the width and length of the material placement channel 23 can be adjusted accordingly according to the specifications of the magnet string.

[0038] In a preferred embodiment, the separating seat 1 is provided with a pressure plate 4 for pressing the fixed end 221 within the adjusting groove 13. The pressure plate 4 is detachably connected to the separating seat 1. When the fixed end 221 moves to a suitable position along the adjusting groove 13, the pressure plate 4 presses down on the fixed end 221 to fix it within the adjusting groove 13. The pressure plate 4 and the separating seat 1 are preferably, but not limited to, assembled with bolts. The bolts allow adjustment of the clamping force of the pressure plate 4 on the fixed end 221. The material placement plate 22 allows for flexible adjustment of the specifications of the material placement channel 23. This invention provides a highly adaptable magnetic separating fixture for production.

[0039] In a preferred embodiment, please refer to Figure 3A top cover 14 is provided on the separating seat 1, covering the separating seat 1 and detachably connected to it. The top cover 14 has an opening 141 that communicates with the separating channel 11. A material placement plate 22 passes through the opening 141. A pressure plate 4 is located within the opening 141 and presses down on the fixed end 221 of the material placement plate 22. The top cover 14 restricts the movement of the pressure plate 4 at the opening 141, achieving rapid positioning of the pressure plate 4 and the material placement plate 22. Simultaneously, the fixed end 221 passes through the adjusting groove 13 to the outside of the separating seat 1. The fixed end 221 is provided with a hook 222, specifically an upwardly extending protrusion. When the fixed end 221 moves along the adjusting groove 13, the top cover 14 prevents the hook 222 from moving into the adjusting groove 13. The top cover 14 and the hook 222 cooperate to limit the adjustment range of the fixed end 221 within the adjusting groove 13.

[0040] In a preferred embodiment, please refer to Figure 4 The separating seat 1 includes a seat body 16 and a side plate 17. The side plate 17 is located on the side of the seat body 16 near the material picking area 12. When the magnet 7 moves within the separating channel 11, the magnet 7 passes through the seat body 16 and the side plate 17 sequentially into the material picking area 12 to achieve magnet 7 separation. A material placement plate 22 is disposed on the seat body 16, while a fixed plate 21 is disposed on the side plate 17. The fixed plate 21 and the side plate 17 are detachably connected. In some specific embodiments shown, the fixed plate 21 extends into the separating channel 11 and is bent to form an L-shaped plate. A limiting cavity 111 is formed between the fixed plate 21 and the bottom wall of the separating channel 11. The separating channel 11 communicates with the material picking area 12 through the limiting cavity 111. The fixed plate 21 and the side plate 17 are detachably connected to adjust the limiting cavity 111 so that the limiting cavity 111 is adapted to the magnet 7.

[0041] Specifically, the side plate 17 has an oblong hole, and the side plate 17 and the fixed plate 21 can be assembled at the oblong hole by bolts. The fixed plate 21 can be adjusted in position along the length of the vertical separation channel 11, which can adjust the height of the separation seat 1 in the limiting cavity 111, so that the height of the limiting cavity 111 matches the height of the separation magnet 7. The limiting cavity 111 allows only a single magnet 7 to pass through the limiting cavity 111 in each separation operation, which can further improve the flexibility of separation.

[0042] Example 3:

[0043] The difference between this embodiment and the above embodiments is that this embodiment makes further structural optimizations to the material dispensing component 3 of this utility model. Please refer to [link / reference]. Figure 5 and Figure 6 .

[0044] Please see Figure 5In this embodiment, a housing 6 is provided on one side of the separating seat 1, and the separating seat 1 is mounted on the housing 6. The seat body 16 is detachably connected to the housing 6. In a preferred embodiment, the material distribution assembly 3 includes a push rod 31, which is slidably disposed in the separating channel 11. The push rod 31 pushes the magnet 7 to the material picking area 12 within the separating channel 11 to separate the magnet 7. The push rod 31 passes through the seat body 16 to the outside of the seat body 16, and one end of the push rod 31 that passes through the seat body 16 is connected to a material distribution drive component 32.

[0045] As shown in some specific embodiments, the housing 6 has a sliding opening 62. One end of the push rod 31, which passes through the base 16, is connected to a transmission plate 33. Specifically, the end of the transmission plate 33 away from the push rod 31 passes through the sliding opening 62 into the interior of the housing 6. The transmission plate 33 is connected to the material distribution drive component 32 within the housing 6. In some specific embodiments, the material distribution drive component 32 is preferably, but not limited to, a material distribution cylinder. The output end of the material distribution cylinder is connected to the transmission plate 33. When the stroke of the material distribution cylinder changes, the transmission plate 33 slides within the sliding opening 62, thereby driving the push rod 31 to slide within the separation channel 11.

[0046] When separating magnet 7, the material distribution drive 32 drives the transmission plate 33 to extend, and the transmission plate 33 drives the push rod 31 to enter the separation channel 11. The push rod 31 pushes the bottom magnet 7 in the magnet string to move along the separation channel 11. Under the pushing force of the push rod 31, magnet 7 leaves the separation seat 1 through the limiting cavity 111 and enters the drive area, thus completing the separation operation. The material distribution drive 32 drives the push rod 31 to return to its original position via the transmission plate 33, and the magnet string in the material placement channel 23 descends. At this time, the next magnet 7 to be separated, located at the bottom of the magnet string, enters the separation channel 11, and the material distribution assembly 3 can separate magnet 7 again.

[0047] Please see Figure 6 In a preferred embodiment, the separating seat 1 is provided with a guide assembly 15 in the material taking area 12 for guiding the magnet 7 to enter the material taking area 12. As shown in some specific embodiments, the guide assembly 15 includes a guide plate, which is disposed on both sides of the opening of the limiting cavity 111 along the moving direction of the magnet 7. Specifically, the guide plate and the seat body 16 can be assembled by bolts. The two guide plates can be adjusted in the direction of approaching or moving away from each other to accommodate magnets 7 of different specifications.

[0048] In a preferred embodiment, the separating seat 1 is provided with a sensing element 61 within the material picking area 12 for sensing the magnet 7 within the material picking area 12. As shown in some specific embodiments, the separating seat 1 has a sensing hole 161 located within the material picking area 12. The sensing element 61 is a sensor, which can be mounted on the outer wall of the housing 6, specifically below the sensing hole 161. When the separated magnet 7 enters the material picking area 12 and reaches the sensing hole 161, the sensor detects the magnet 7 through the sensing hole 161. The sensor can be electrically connected to the dispensing drive component 32. When the sensor detects the magnet 7, the magnet 7 is separated, and the dispensing component 3 can perform the next separation operation. The cooperation method between the sensor and the dispensing drive component 32 is known to those skilled in the art and is achievable; therefore, it will not be described in detail in this embodiment.

[0049] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0050] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0051] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0052] In this invention, unless otherwise expressly specified and limited, "above or below" the first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0053] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.

Claims

1. A magnet separation fixture, characterized in that, include The separation seat (1) has a separation channel (11) for separating magnets (7), and the separation seat (1) is provided with a material picking area (12) for picking up separated magnets (7); The material placement assembly (2) includes a fixed plate (21) disposed on the separating seat (1). A plurality of material placement plates (22) are disposed on one side of the fixed plate (21). The material placement plates (22) are disposed on the separating seat (1) and detachably connected to the separating seat (1). The fixed plate (21) and the plurality of material placement plates (22) form a material placement channel (23) for placing a string of magnets. The material placement channel (23) is connected to the separating channel (11). The material distribution component (3) is located on one side of the separation seat (1). The material distribution component (3) pushes the magnet (7) in the separation channel (11) to the material taking area (12) to separate the magnet (7).

2. The magnet separation fixture according to claim 1, characterized in that, The separating seat (1) is provided with an adjustment groove (13), and the material placement plate (22) includes a fixed end (221). The fixed end (221) is detachably connected to the separating seat (1) in the adjustment groove (13). The fixed end (221) moves along the adjustment groove (13), and multiple material placement plates (22) move closer or further away from each other to adjust the size of the material placement channel (23).

3. The magnet separation fixture according to claim 2, characterized in that, The separating seat (1) is provided with a pressure plate (4) for pressing the fixed end (221) in the adjusting groove (13), and the pressure plate (4) is detachably connected to the separating seat (1).

4. The magnet separation fixture according to claim 3, characterized in that, The separation seat (1) is provided with a top cover (14), and the top cover (14) has an opening (141) which is connected to the separation channel (11). The material plate (22) passes through the opening (141), and the pressure plate (4) is inside the opening (141) and presses the fixed end (221). The fixed end (221) is provided with a hook (222), and the top cover (14) cooperates with the hook (222) to limit the adjustment range of the fixed end (221) in the adjustment groove (13).

5. The magnet separation fixture according to claim 1, characterized in that, The material distribution component (3) includes A push rod (31) is slidably disposed within the separation channel (11). The push rod (31) pushes the magnet (7) within the separation channel (11) to the picking area (12) to separate the magnet (7); and The material distribution drive unit (32) is connected to the push rod (31) in a transmission manner, and the material distribution drive unit (32) drives the push rod (31) to push the magnet (7).

6. The magnet separation fixture according to claim 1, characterized in that, The separation seat (1) is provided with a guide component (15) in the material taking area (12) for guiding the magnet (7) to enter the material taking area (12).

7. The magnet separation fixture according to claim 1, characterized in that, The separation seat (1) is provided with a sensing element (61) in the material taking area (12) for sensing the magnet (7) in the material taking area (12).

8. The magnet separation fixture according to claim 7, characterized in that, The separation seat (1) is provided with a sensing hole (161), which is located in the material taking area (12). The sensing element (61) is a sensor, which detects the magnet (7) through the sensing hole (161).

9. The magnet separation fixture according to claim 1, characterized in that, The separating seat (1) includes a seat body (16), and the material placement plate (22) is disposed on the seat body (16); and A side plate (17) is provided on the side of the seat (16) near the material picking area (12), and a fixed plate (21) is provided on the side plate (17). The side plate (17) and the seat (16) are detachably connected.

10. The magnet separation fixture according to claim 9, characterized in that, The fixed plate (21) extends into the separation channel (11), and a limiting cavity (111) is formed between the fixed plate (21) and the bottom wall of the separation channel (11). The separation channel (11) is connected to the material taking area (12) through the limiting cavity (111). The fixed plate (21) is detachably connected to the side plate (17) to adjust the limiting cavity (111), which is adapted to the magnet (7).

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