Automatic ash collecting device for cement car loader

By designing a dust collection device on the cement loading machine, the problems of difficulty in collecting falling cement dust and environmental pollution have been solved, realizing the automatic collection and treatment of cement dust and protecting the health of operators.

CN223534479UActive Publication Date: 2025-11-11NINGXIA SHIZUISHAN SAIMA CEMENT CO LTD
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Patent Information

Application Number
CN202423050234.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-11
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

During the operation of cement loading machines, cement dust falls to the ground below through the gaps at the connection between the horizontal and inclined belt rollers. Dust collection is difficult, and the disorderly spillage causes serious environmental pollution and affects the health of operators.

Method used

Design an automatic ash collection device for a cement loading machine, including an ash collection bin fixed to the lower side of the side plate of the horizontal belt roller and the inclined belt roller, and an ash receiving hopper that is pulled out and installed in the ash collection bin. The hopper is connected by a snap-fit ​​component to collect cement ash and, when needed, pull the ash receiving hopper out of the ash collection bin and move it to a designated location for processing.

Benefits of technology

It effectively prevents cement dust from falling randomly, reduces the difficulty of dust collection, reduces environmental pollution, and protects the health of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic ash collecting device comprises an ash collecting bin fixed to the lower side of a side plate at a horizontal belt roller and an inclined belt roller and an ash receiving hopper arranged in the ash collecting bin in a drawing mode, the ash collecting bin is in butt joint with the ash receiving hopper to be supported and fixed, and the ash collecting bin is located below a gap at the joint of the horizontal belt roller and the inclined belt roller. A drawing plate located outside the ash collecting bin is fixed to the outer side of the ash receiving hopper, and the lower side of the ash receiving hopper is connected with the ash collecting bin in a clamped mode through a clamping assembly. In the using process, cement ash generated when bagged cement passes through the connecting position of the horizontal belt roller and the inclined belt roller can fall into the ash receiving hopper through a gap in the connecting position, after a period of time, the clamping assembly can be operated, the ash receiving hopper is pulled out of the ash collecting bin through the pulling plate, and therefore the cement ash collected in the ash receiving hopper can be transferred conveniently; the environment pollution caused by disordered scattering of cement ash on the ground and the influence on the body health of an operator can be effectively avoided, and the dust collection difficulty is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of cement production and processing technology, and in particular to an automatic ash collection device for cement loading machines. Background Technology

[0002] After cement is processed and produced, it needs to be bagged to facilitate subsequent transportation. To improve loading efficiency, cement loading machines are needed. However, during the current use of cement loading machines, when the bagged cement passes through the connection between the horizontal belt roller and the inclined belt roller, cement dust falls through the gap at the connection point to the ground below. Dust collection is difficult, and the disorderly scattering of cement dust causes significant environmental pollution and affects the health of operators. Utility Model Content

[0003] The purpose of this application is to provide an automatic dust collection device for cement loading machines, in order to solve the problems that, during the use of existing cement loading machines, cement dust falls to the ground below through the gap at the connection between the horizontal belt roller and the inclined belt roller, making dust collection difficult and causing significant environmental pollution and affecting the health of operators due to the disorderly scattering of cement dust.

[0004] To solve the above-mentioned technical problems, this application provides an automatic ash collection device for a cement loading machine, comprising:

[0005] A dust collection bin is fixed to the lower side of the side plate of the horizontal belt roller and the inclined belt roller, and a dust receiving hopper is pulled out and installed in the dust collection bin. The dust collection bin is located below the gap at the connection between the horizontal belt roller and the inclined belt roller. A pull-out plate located outside the dust collection bin is fixed to the outside of the dust collection hopper. The lower side of the dust receiving hopper is snapped to the dust collection bin through a snap-fit ​​assembly.

[0006] As a preferred embodiment, an automatic ash collection device for a cement loading machine includes an ash collection bin comprising two symmetrically arranged inclined plates fixed to the lower side of the side plate. The bottom of the two inclined plates is jointly fixed with a bottom plate, the rear end is jointly fixed with a rear baffle, and the front end is jointly fixed with a front baffle. The bottom plate is located below the gap, and the front baffle has an opening.

[0007] Correspondingly, the ash receiving hopper includes a bearing plate located on the bottom plate, and side baffles that fit against the inner side of the inclined plate are fixed on both sides of the bearing plate. Both ends of the bearing plate and the side baffles are fixed with baffles corresponding to the opening.

[0008] The pull-out plate is fixedly connected to one end of the support plate through the opening, and the lower side of the support plate is snapped to the base plate through the snap-fit ​​assembly.

[0009] The solution requires detailed explanation of an automatic ash collection device for a cement loading machine, wherein the pull-out plate is provided with a through hole near its outer end.

[0010] Further explanation is needed regarding the solution: an automatic ash collection device for a cement loading machine, wherein the snap-fit ​​assembly includes an installation groove disposed on the lower side of the bearing plate, a spring is fixed in the installation groove, a snap-fit ​​block is fixed at the lower end of the spring, and correspondingly, a snap-fit ​​hole is provided on the base plate, and the snap-fit ​​block is located in the snap-fit ​​hole.

[0011] The solution requires detailed explanation of an automatic ash collection device for a cement loading machine, wherein the cross-sections of the front baffle and the rear baffle are inverted trapezoids.

[0012] In a preferred embodiment, an automatic ash collection device for a cement loading machine is provided, wherein the pull-out plate and the bearing plate are integrally formed.

[0013] Compared with existing technologies, the automatic ash collection device for cement loading machines provided by this utility model includes an ash collection bin fixed to the lower side of the side plate of the horizontal and inclined belt rollers, and an ash receiving hopper pulled out and installed inside the ash collection bin. The ash collection bin supports and fixes the ash receiving hopper. The ash collection bin is located below the gap at the connection between the horizontal and inclined belt rollers. A pull-out plate is fixed to the outside of the ash receiving hopper. The lower side of the ash receiving hopper is snapped into the ash collection bin by a snap-fit ​​component. In use, the cement ash generated by bagged cement passing through the connection between the horizontal and inclined belt rollers falls into the ash receiving hopper below through the gap at the connection. After the cement ash has accumulated for a period of time, the snap-fit ​​component is operated to disconnect the ash receiving hopper from the ash collection bin, and the pull-out plate is used to pull the ash receiving hopper out of the ash collection bin so that the cement ash collected in the ash receiving hopper can be moved to a designated location for disposal. This effectively avoids the disorderly spillage of cement ash onto the ground and pollution of the environment, reduces the difficulty of dust collection, and prevents the falling cement ash from affecting the health of the operator. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0015] Figure 1 This is a schematic diagram of the installation structure of an automatic ash collection device for a cement loading machine provided in an embodiment of this application;

[0016] Figure 2 This is a schematic diagram of a ash collection silo structure provided in an embodiment of this application;

[0017] Figure 3This is a schematic diagram of an ash hopper structure provided in an embodiment of this application;

[0018] Figure 4 This is a schematic diagram of an installation structure for a carrier plate and connecting components provided in an embodiment of this application;

[0019] In the diagram: 1. Horizontal belt roller; 2. Inclined belt roller; 3. Side plate; 4. Ash collection hopper; 5. Ash receiving hopper; 6. Pull-out plate; 7. Inclined plate; 8. Bottom plate; 9. Rear baffle; 10. Front baffle; 11. Opening; 12. Bearing plate; 13. Side baffle; 14. Material baffle; 15. Through hole; 16. Mounting groove; 17. Spring; 18. Clip block. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0021] The core of this application is to provide an automatic dust collection device for cement loading machines, which solves the problem that in the operation of existing cement loading machines, cement dust falls to the ground below through the gap at the connection between the horizontal belt roller and the inclined belt roller, making dust collection difficult and causing significant environmental pollution and affecting the health of operators due to the disorderly scattering of cement dust.

[0022] Figure 1 This is a schematic diagram of the installation structure of an automatic ash collection device for a cement loading machine, provided in an embodiment of this application. Figure 2 This is a schematic diagram of a ash collection silo structure provided in an embodiment of this application. Figure 3 This is a schematic diagram of an ash receiving hopper structure provided in an embodiment of this application. Figure 4 This is a schematic diagram of an installation structure for a carrier plate and connecting components provided in an embodiment of this application. See also: Figures 1 to 4 As shown.

[0023] Example 1

[0024] An automatic ash collection device for a cement loading machine includes an ash collection bin 4 and an ash receiving hopper 5. The ash collection bin 4 is fixed to the lower side of the side plate 3 at the connection between the horizontal belt roller 1 and the inclined belt roller 2. After installation, the ash collection bin 4 is located below the gap at the connection between the horizontal belt roller 1 and the inclined belt roller 2. The ash receiving hopper 5 is pulled out and installed inside the ash collection bin 4, and its shape and size match those of the ash collection bin 4. The ash collection bin 4 can support and fix the ash receiving hopper 5. Cement ash generated by bagged cement passing through the connection between the horizontal belt roller 1 and the inclined belt roller 2 can fall into the ash receiving hopper 5 through the gap at the connection for collection, reducing the difficulty of dust collection. A pull-out plate 6 is fixed to the outside of the ash receiving hopper 5. After installation, the pull-out plate 6 is located outside the ash collection bin 4. The lower side of the ash receiving hopper 5 is connected to the ash collection bin 4 by a snap-fit ​​component. During the ash collection stage, the ash receiving hopper 5 is stably connected to the ash collection bin 4 by the snap-fit ​​component, which can prevent the ash receiving hopper 5 from detaching from the ash collection bin 4 due to belt shaking, thus avoiding affecting the cement ash collection effect. After the cement loading machine has been running for a period of time, that is, when a certain amount of cement ash accumulates in the ash receiving hopper 5, the clamping component is operated to disconnect the ash receiving hopper 5 from the ash collection bin 4. Then, the ash receiving hopper 5 is manually pulled out of the ash collection bin 4 through the pull plate 6, and the cement ash collected in the ash receiving hopper 5 is transferred to a designated location for processing. This can effectively prevent the cement ash generated when bagged cement passes through the connection point from falling disorderly onto the ground through the gap at the connection point, causing environmental pollution and affecting the health of the operators.

[0025] Example 2

[0026] Based on Embodiment 1, an automatic ash collection device for a cement loading machine, in order to ensure the support stability of the ash collection hopper 5 and thus improve the collection effect of cement ash, preferably includes two inclined plates 7 fixed to the lower side of the side plate 3. The inclined plates 7 are symmetrically arranged. A bottom plate 8 is fixed to the bottom of the two inclined plates 7. A rear baffle 9 is fixed to the rear end of the two inclined plates 7. A front baffle 10 is fixed to the front end of the two inclined plates 7. After installation, the bottom plate 8 is located below the gap, and an opening 11 is provided on the front baffle 10. Correspondingly, the ash collection hopper 5 includes a bearing plate 12 located on the bottom plate 8. Side baffles 13 that fit against the inner side of the inclined plates 7 are fixed on both sides of the bearing plate 12. A baffle plate 14 is fixed to the upper side of the bearing plate 12 and both ends of the side baffles 13. The baffle plate 14 corresponds to the opening 11. During normal ash collection, the baffle plate 14 is located exactly and tightly at the opening 11. In this embodiment, the pull-out plate 6 is fixedly connected to one end of the support plate 12 through the opening 11, and the lower side of the support plate 12 is snapped to the base plate 8 through a snap-fit ​​assembly.

[0027] Based on Example 2, an automatic ash collection device for a cement loading machine is provided. In order to facilitate the pulling operation of the ash hopper 5, preferably, a through hole 15 is provided at the position of the pull plate 6 near its outer end. In use, the operator can hold the pull plate 6 through the through hole 15 to pull the ash hopper 5.

[0028] Based on Embodiment 2, an automatic ash collection device for a cement loading machine, in order to achieve a snap-fit ​​connection between the bearing plate 12 and the base plate 8, preferably includes a mounting groove 16 disposed on the lower side of the bearing plate 12, a spring 17 fixed in the mounting groove 16, and a snap-fit ​​block 18 fixed at the lower end of the spring 17. Correspondingly, a snap-fit ​​hole is provided on the base plate 8, which is not shown in the figure. When receiving ash, the snap-fit ​​block 18 is located in the snap-fit ​​hole. When it is necessary to pull out the ash hopper 5, the snap-fit ​​block 18 in the snap-fit ​​hole can be pressed. At this time, the spring 17 is compressed, causing the snap-fit ​​block 18 to disengage from the snap-fit ​​hole, disconnecting the connection between the bearing plate 12 and the base plate 8. Then, the ash hopper 5 can be pulled out with the help of the pull plate 6.

[0029] Based on Example 2, an automatic ash collection device for a cement loading machine, in order to achieve the desired cement ash receiving effect, preferably has its front baffle 10 and rear baffle 9 configured as inverted trapezoidal cross-sections. The resulting ash collection bin 4 and ash receiving hopper 5 have the following shapes: Figure 2 and Figure 3 As shown.

[0030] Based on Example 1, for the purpose of improving design convenience, an automatic ash collection device for a cement loading machine can preferably be configured as an integrated molding structure, with the pull-out plate 6 and the bearing plate 12 as an integral molding structure.

[0031] The present invention provides an automatic ash collection device for a cement loading machine, comprising an ash collection bin 4 fixed to the lower side of the side plate 3 of the horizontal belt roller 1 and the inclined belt roller 2, and an ash receiving hopper 5 pulled out and disposed in the ash collection bin 4. The ash collection bin 4 supports and fixes the ash receiving hopper 5. The ash collection bin 4 is located below the gap at the connection between the horizontal belt roller 1 and the inclined belt roller 2. A pull-out plate 6 located outside the ash receiving hopper 5 is fixed to the outside of the ash collection bin 4. The lower side of the ash receiving hopper 5 is snapped and connected to the ash collection bin 4 through a snap-fit ​​assembly. During use, the cement dust generated by the connection between the horizontal belt roller 1 and the inclined belt roller 2 of the bagged cement can fall into the ash collection hopper 5 below through the gap at the connection. After the cement dust has accumulated for a period of time, the clamping component is operated to disconnect the ash collection hopper 5 from the ash collection bin 4, and the ash collection hopper 5 is pulled away from the ash collection bin 4 by the pull plate 6, so that the cement dust collected in the ash collection hopper 5 can be transferred to a designated location for treatment. This can effectively prevent cement dust from falling randomly to the ground and polluting the environment, reduce the difficulty of dust collection, and prevent the falling cement dust from affecting the health of the operator.

[0032] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and incorporate common knowledge or customary techniques in the art disclosed herein. The specification and examples are to be considered exemplary only, and the true scope of this application is indicated by the claims.

[0033] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The embodiments of this application described above do not constitute a limitation on the scope of protection of this application.

Claims

1. An automatic ash collection device for a cement loading machine, characterized in that, include: A ash collection bin (4) is fixed to the lower side of the side plate (3) of the horizontal belt roller (1) and the inclined belt roller (2), and a ash receiving hopper (5) is pulled out and disposed in the ash collection bin (4). The ash collection bin (4) is located below the gap at the connection between the horizontal belt roller (1) and the inclined belt roller (2). A pull-out plate (6) located outside the ash collection bin (4) is fixed to the outside of the ash collection bin (4). The lower side of the ash receiving hopper (5) is snapped to the ash collection bin (4) by a snap-fit ​​assembly.

2. The automatic ash collection device for cement loading machines according to claim 1, characterized in that, The ash collection bin (4) includes two symmetrically arranged inclined plates (7) fixed to the lower side of the side plate (3). The bottom of the two inclined plates (7) is fixed with a bottom plate (8), the rear end is fixed with a rear baffle (9), and the front end is fixed with a front baffle (10). The bottom plate (8) is located below the gap, and the front baffle (10) has an opening (11). Correspondingly, the ash hopper (5) includes a bearing plate (12) located on the bottom plate (8), and side baffles (13) that fit against the inner side of the inclined plate (7) are fixed on both sides of the bearing plate (12). Both ends of the bearing plate (12) and the side baffles (13) are fixed with baffles (14) corresponding to the opening (11). The pull-out plate (6) is fixedly connected to one end of the support plate (12) through the opening (11), and the lower side of the support plate (12) is snapped to the base plate (8) through the snap-fit ​​assembly.

3. The automatic ash collection device for a cement loading machine according to claim 2, characterized in that, The pull-out plate (6) is also provided with a through hole (15) near its outer end.

4. The automatic ash collection device for a cement loading machine according to claim 2, characterized in that, The snap-fit ​​assembly includes a mounting groove (16) disposed on the lower side of the support plate (12), a spring (17) is fixed in the mounting groove (16), and a snap-fit ​​block (18) is fixed at the lower end of the spring (17). Correspondingly, a snap-fit ​​hole is provided on the base plate (8), and the snap-fit ​​block (18) is located in the snap-fit ​​hole.

5. The automatic ash collection device for a cement loading machine according to claim 2, characterized in that, The cross-sections of the front baffle (10) and the rear baffle (9) are inverted trapezoidal.

6. The automatic ash collection device for a cement loading machine according to claim 2, characterized in that, The pull-out plate (6) and the support plate (12) are integrally formed.