Raw material stirring roller mechanism of asphalt concrete
By designing a mixing roller mechanism that combines tumbling blades and guide blades, and by using a burner to heat the air, the problem of asphalt concrete solidifying at room temperature was solved, achieving efficient asphalt concrete mixing and rapid production.
Patent Information
- Application Number
- CN202422745151.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the production of asphalt concrete, asphalt tends to solidify and harden at room temperature, affecting mixing efficiency.
Design a mixing roller mechanism including a raw material burner, a raw material roller body and supporting rollers. Through the cooperation of tumbling blades and guide blades, the raw material of asphalt concrete is tumbled and guided. At the same time, hot air is sent into the roller for heating by the raw material burner.
It improves the fluidity and processing efficiency of asphalt concrete, enabling rapid mixing and quick export of finished products, thus increasing production efficiency.
Smart Images
Figure CN223535545U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of asphalt concrete processing technology, specifically relating to a raw material mixing roller mechanism for asphalt concrete. Background Technology
[0002] Asphalt concrete, also known as asphalt concrete, is a mixture made by artificially selecting mineral materials, crushed stone or crushed gravel, stone chips or sand, mineral powder, etc. with a certain gradation and mixing them with a certain proportion of road asphalt materials under strict control conditions.
[0003] In the actual production process of asphalt concrete, it is often necessary to add the raw asphalt concrete material into a mixing drum for mixing and homogenization. However, in actual production, asphalt is prone to solidification at room temperature, which affects the mixing efficiency. Therefore, it is necessary to design a structure that can achieve continuous heating during the mixing and homogenization of the raw asphalt concrete material. Utility Model Content
[0004] To address the aforementioned problems in the existing technology, this solution provides a raw material mixing roller mechanism for asphalt concrete.
[0005] The technical solution adopted in this utility model is as follows:
[0006] A raw material mixing roller mechanism for asphalt concrete includes a raw material burner, a raw material roller body, and supporting rollers;
[0007] A roller ring rail is provided outside the virgin material roller body, and the roller ring rail is coaxial with and relatively fixed to the virgin material roller body; the virgin material roller body is arranged horizontally, and multiple supporting rollers are attached to the roller ring rail and support the virgin material roller body; several turning blades are provided on the inner wall of the virgin material roller body, and the turning blades are used to turn the virgin material of asphalt concrete; several guide blades are also provided on the inner wall of the virgin material roller body, and the guide blades are inclined in the circumferential and axial directions of the virgin material roller body, and are used to guide the virgin material forward or backward;
[0008] The rear end of the raw material roller body is provided with a raw material rear cylinder opening, and the raw material burner is connected to the raw material rear cylinder opening to heat the raw material of asphalt concrete inside the raw material burner;
[0009] The front end of the raw material roller body is provided with a raw material front cylinder opening, which is used for adding raw materials to asphalt concrete or for delivering asphalt concrete.
[0010] As an alternative or supplement to the above-mentioned primary roller mechanism: a transfer cylinder is fixedly connected to the primary rear roller opening. The transfer cylinder is cylindrical and coaxial with the primary material roller body. The outlet of the primary material burner is tubular and inserted into the transfer cylinder. The transfer cylinder can rotate relative to the primary rear roller opening.
[0011] As an alternative or supplement to the above-mentioned raw material roller mechanism: the raw material roller body includes a front conical section, a roller section and a rear conical section; the roller section is cylindrical; the front conical section is tapered from back to front and is connected to the front side of the roller section; the front conical section is flared from back to front and is connected to the rear side of the roller section.
[0012] As an alternative or supplement to the aforementioned primary roller mechanism: the primary rear roller opening is located at the rear end of the rear cone section, and the primary front roller opening is located at the front end of the front cone section.
[0013] As an alternative or supplement to the above-mentioned raw material roller mechanism: a support plate is provided between the inner wall of the roller ring track and the outer wall of the raw material roller body. The support plate is inclined to the radial direction of the roller ring track, the outer end of the support plate is fixedly connected to the roller ring track, and the inner end of the support plate abuts against the raw material roller body.
[0014] As an alternative or supplement to the above-mentioned primary roller mechanism: a primary material hopper is provided at the upper half of the primary front cylinder opening, and the primary material hopper is used to guide the primary material of asphalt concrete into the primary material roller body.
[0015] As an alternative or supplement to the above-mentioned primary roller mechanism: the lower half of the primary front cylinder opening forms a primary material outlet, which is used for the discharge of asphalt concrete from the primary material roller body.
[0016] As an alternative or supplement to the above-mentioned raw material roller mechanism: the raw material roller body is connected to two roller ring rails, one in front and one in back, and each roller ring rail is supported by two support rollers, one on the left and one on the right.
[0017] As an alternative or supplement to the aforementioned original roller mechanism: the support rollers are rotatably mounted on the support base, with each support roller corresponding to a support base, and at least one support roller is driven by a stirring motor.
[0018] The beneficial effects of this utility model are as follows:
[0019] 1. In this solution, the raw material roller body can stir the raw material of asphalt concrete during the turning process through the internal turning blades and guide blades. At the same time, the raw material burner can continuously send hot air into the raw material roller body to heat the raw material, thereby ensuring the fluidity of asphalt concrete and improving the processing efficiency of asphalt concrete.
[0020] 2. The main body of the raw material roller in this solution can rotate in both directions. Under the guidance of the guide vanes, it can realize the rapid introduction of asphalt concrete and the rapid export of finished asphalt concrete products, thereby improving processing efficiency. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this scheme or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0022] Figure 1 This is a schematic diagram of the original roller mechanism in this scheme;
[0023] Figure 2 This is a cross-sectional structural diagram of the original roller mechanism in this scheme;
[0024] Figure 3 This is a longitudinal cross-sectional structural diagram of the original roller mechanism in this scheme.
[0025] In the diagram: 1-Burning raw material burner; 2-Transfer cylinder; 3-Roller ring rail; 4-Support plate; 5-Burning raw material roller body; 6-Support seat; 7-Support roller; 8-Burning raw material hopper; 9-Burning raw material outlet; 10-Tilting blade; 11-Guide blade. Detailed Implementation
[0026] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are only a part of the embodiments, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments in this solution without creative effort are within the protection scope of this solution.
[0027] Example 1
[0028] like Figures 1 to 3 As shown, this embodiment designs a raw material mixing roller mechanism for asphalt concrete, including raw material burner 1, raw material roller body 5, and supporting rollers 7, etc.
[0029] The virgin material roller body 5 includes components such as a front conical section, a roller section, and a rear conical section. The roller section is a hollow cylindrical structure; the front conical section tapers from back to front and is connected to the front side of the roller section. The front conical section flares from back to front and is connected to the rear side of the roller section. The rear end of the virgin material roller body 5 is provided with a virgin rear cylinder opening, and the front end of the virgin material roller body 5 is provided with a virgin front cylinder opening. The virgin rear cylinder opening is located at the rear end of the rear conical section, and the virgin front cylinder opening is located at the front end of the front conical section.
[0030] A raw material burner 1 is connected to the inlet of the raw material rear cylinder to heat the raw asphalt concrete raw material inside the burner 1. Specifically, a transfer cylinder 2 is fixedly connected to the inlet of the raw material rear cylinder. The transfer cylinder 2 is cylindrical and coaxial with the raw material roller body 5. The outlet of the raw material burner 1 is tubular and inserted into the transfer cylinder 2. The transfer cylinder 2 can rotate relative to the inlet of the raw material rear cylinder. The raw material burner 1 is equipped with an air inlet and a gas interface. The gas is burned inside the raw material burner 1 and mixed with air to form hot air, which is then sent into the raw material roller body 5 through the transfer cylinder 2.
[0031] A roller ring rail 3 is provided outside the raw material roller body 5. Generally, two roller ring rails 3, one in front and one behind, are connected to the raw material roller body 5. The roller ring rail 3 is coaxial with the raw material roller body 5 and is fixed relative to it. The raw material roller body 5 is horizontally arranged above the support rollers 7, and multiple support rollers 7 are in contact with the roller ring rail 3 and support the raw material roller body 5. Each roller ring rail 3 can be supported by two support rollers 7, one on the left and one on the right.
[0032] A support plate 4 is provided between the inner wall of the roller ring rail 3 and the outer wall of the raw material roller body 5. The support plate 4 is inclined to the radial direction of the roller ring rail 3. The outer end of the support plate 4 is fixedly connected to the roller ring rail 3, and the inner end of the support plate 4 abuts against the raw material roller body 5.
[0033] A plurality of agitating blades 10 are provided on the inner wall of the raw material roller body 5. The agitating blades 10 can be arranged in a stepped manner in the length and height directions of the raw material roller body 5. The agitating blades 10 are used to agitate the raw material of asphalt concrete. The agitating blades 10 are distributed in the roller section.
[0034] The inner wall of the raw material roller body 5 is also provided with several guide vanes 11. The guide vanes 11 extend from the roller section to the front cone section. The guide vanes 11 are inclined in the circumferential and axial directions of the raw material roller body 5. The guide vanes 11 are used to guide the raw material forward or backward. The guide vanes 11 are used for adding raw material to asphalt concrete or for delivering asphalt concrete.
[0035] A raw material hopper 8 is provided at the upper half of the raw material inlet, which is used to guide the raw material of asphalt concrete into the raw material roller body 5. The lower half of the raw material inlet forms a raw material outlet 9, which is used to discharge the asphalt concrete from the raw material roller body 5.
[0036] The support rollers 7 are rotatably mounted on the support base 6, and the number of support rollers 7 corresponds one-to-one with the number of support bases 6. At least one support roller 7 is connected to a mixing motor. When the mixing motor rotates, it drives the support rollers 7, and the support rollers 7 drive the raw material roller body 5 to rotate under the action of friction, thereby realizing the mixing of the raw material of asphalt concrete.
[0037] When the raw material mixing roller mechanism in this embodiment is in use:
[0038] The raw material of asphalt concrete is fed into the raw material roller body 5 from the raw material inlet through the raw material hopper 8. The raw material roller body 5 rotates forward under the drive of the mixing motor, thereby guiding the raw material of asphalt concrete backward and tumbling and mixing it under the combined action of the guide blades 11 and the tumbling blades 10. During this process, the raw material burner 1 sends heated air into the raw material roller body 5 to heat the raw material of asphalt concrete, thereby ensuring the fluidity of the raw material of asphalt concrete.
[0039] After the asphalt concrete is mixed, the main body 5 of the raw material roller rotates in the opposite direction under the drive of the mixing motor. The guide blades 11 guide the asphalt concrete forward, so that the asphalt concrete is discharged outward from the raw material outlet 9 at the front of the raw material roller. After it is completely discharged, a new round of asphalt concrete mixing can be carried out.
[0040] The above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation; it is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom remain within the scope of this technology.
Claims
1. A raw material mixing roller mechanism for asphalt concrete, characterized in that: It includes a raw material burner (1), a raw material roller body (5), and support rollers (7); A roller ring rail (3) is provided outside the raw material roller body (5). The roller ring rail (3) is coaxial with the raw material roller body (5) and relatively fixed. The raw material roller body (5) is horizontally arranged, and multiple supporting rollers (7) are attached to the roller ring rail (3) and support the raw material roller body (5). Several turning blades (10) are provided on the inner wall of the raw material roller body (5). The turning blades (10) are used to turn the raw material of asphalt concrete. Several guide blades (11) are also provided on the inner wall of the raw material roller body (5). The guide blades (11) are inclined to the circumferential and axial directions of the raw material roller body (5) and are used to guide the raw material forward or backward. The rear end of the raw material roller body (5) is provided with a raw material rear cylinder opening, and the raw material burner (1) is connected to the raw material rear cylinder opening to heat the raw material of asphalt concrete in the raw material burner (1); The front end of the raw material roller body (5) is provided with a raw material front cylinder opening, which is used for adding raw materials to asphalt concrete or sending out asphalt concrete.
2. The raw material mixing roller mechanism for asphalt concrete according to claim 1, characterized in that: A transfer cylinder (2) is fixedly connected to the inlet of the raw material rear cylinder. The transfer cylinder (2) is cylindrical and coaxial with the raw material roller body (5). The outlet of the raw material burner (1) is tubular and inserted into the transfer cylinder (2). The transfer cylinder (2) can rotate relative to the inlet of the raw material rear cylinder.
3. The raw material mixing roller mechanism for asphalt concrete according to claim 1, characterized in that: The raw material roller body (5) includes a front conical section, a roller section and a rear conical section; the roller section is cylindrical; the front conical section is tapered from back to front and is connected to the front side of the roller section; the front conical section is flared from back to front and is connected to the rear side of the roller section.
4. The raw material mixing roller mechanism for asphalt concrete according to claim 3, characterized in that: The original rear cylinder inlet is located at the rear end of the rear cone section, and the original front cylinder inlet is located at the front end of the front cone section.
5. The raw material mixing roller mechanism for asphalt concrete according to claim 1, characterized in that: A support plate (4) is provided between the inner wall of the roller ring rail (3) and the outer wall of the raw material roller body (5). The support plate (4) is inclined to the radial direction of the roller ring rail (3). The outer end of the support plate (4) is fixedly connected to the roller ring rail (3), and the inner end of the support plate (4) abuts against the raw material roller body (5).
6. The raw material mixing roller mechanism for asphalt concrete according to claim 1, characterized in that: The upper half of the inlet of the raw material front cylinder is provided with a raw material hopper (8), which is used to guide the raw material of asphalt concrete into the raw material roller body (5).
7. The raw material mixing roller mechanism for asphalt concrete according to claim 6, characterized in that: The lower half of the virgin front cylinder opening forms a virgin material outlet (9), which is used for the discharge of asphalt concrete from the virgin material roller body (5).
8. The raw material mixing roller mechanism for asphalt concrete according to claim 1, characterized in that: The raw material roller body (5) is connected to two roller ring rails (3), one in front and one behind, and each roller ring rail (3) is supported by two support rollers (7) on the left and one on the right.
9. The raw material mixing roller mechanism for asphalt concrete according to claim 8, characterized in that: The support roller (7) is rotatably mounted on the support base (6), and the support roller (7) corresponds one-to-one with the support base (6). At least one support roller (7) is connected to a stirring motor.