Tail water cooler mounting structure

Through the innovative design of the tailwater cooler installation structure, the motor-driven worm gear moves the lead screw seat, enabling the cooler to be quickly disassembled and installed. This solves the problem of low maintenance efficiency of traditional tailwater coolers, reduces noise pollution, and improves maintenance efficiency and safety.

CN223538169UActive Publication Date: 2025-11-11ZHEJIANG ZHONGLI PRESSURE VESSEL MFG CO LTD
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Patent Information

Application Number
CN202422364959.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-11-11
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Traditional tailwater coolers cannot be quickly disassembled and reassembled during replacement and maintenance, resulting in prolonged equipment downtime and affecting maintenance efficiency and costs.

Method used

An installation structure for a tailwater cooler is adopted, including components such as a base, transmission assembly, motor, worm gear, lead screw, moving seat, and fixing belt. The motor drives the worm gear to move the lead screw and moving seat, enabling quick disassembly and installation of the cooler. Noise is reduced by using a soundproof cover and rubber pads.

Benefits of technology

It enables rapid disassembly and installation of the tailwater cooler, reducing downtime, noise pollution, and improving work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tail water cooler installation structure, which belongs to the technical field of equipment installation, and comprises a base, two groups of first sliding chutes are arranged at the top of the base, transmission components are arranged in the two groups of first sliding chutes, each transmission component comprises two groups of screw rods, and the two groups of screw rods are respectively arranged in the two groups of first sliding chutes. Mounting assemblies are arranged on the two lead screws, two first clamping grooves are formed in the two sides of the base, a sound insulation cover is arranged at the top of the base, four clamping blocks are correspondingly arranged at the bottom of the sound insulation cover, and the four clamping blocks are arranged in the four first clamping grooves in a clamped mode; through the arrangement of the mounting assembly, time waste caused by tedious dismounting and mounting processes is reduced, the downtime of equipment is shortened, production loss caused by downtime can be reduced, through the arrangement of a sound insulation cover and a rubber pad, noise pollution to the surrounding environment can be reduced, and the working efficiency and physical and psychological health of workers are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of equipment installation technology, and more specifically, it relates to an installation structure for a tailwater cooler. Background Technology

[0002] Wastewater typically refers to the wastewater generated after various industrial production, energy conversion, or other related processes. Direct discharge of high-temperature wastewater into the environment can cause thermal pollution and affect the living environment of aquatic organisms. Therefore, it is necessary to cool the wastewater with a cooler. However, the installation structure of traditional wastewater coolers cannot be quickly disassembled and reassembled during replacement and maintenance. When faced with faulty or damaged parts, maintenance personnel cannot quickly complete the disassembly and reassembly work, which prolongs equipment downtime, increases the difficulty and cost of maintenance, and affects maintenance efficiency. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a tailwater cooler installation structure to solve the technical problem in the prior art where, during replacement and maintenance of traditional tailwater coolers, maintenance personnel cannot quickly and efficiently complete the disassembly and assembly work, resulting in prolonged equipment downtime and seriously affecting production efficiency.

[0004] The purpose and effect of this utility model's tailwater cooler installation structure are achieved through the following specific technical means:

[0005] A tailwater cooler mounting structure includes a base. The top of the base has two sets of first sliding grooves, and each set of first sliding grooves is provided with a transmission component. Each transmission component includes two sets of lead screws. The two sets of lead screws are respectively provided in the two sets of first sliding grooves. Each set of lead screws is provided with an installation component. The two sides of the base have two sets of first locking slots. The top of the base is provided with a soundproof cover. The bottom of the soundproof cover is provided with four sets of locking blocks. The four sets of first locking slots are respectively provided with four sets of locking blocks.

[0006] The above technical solution further includes: the transmission assembly also includes two sets of motors, the base is provided with two sets of mounting slots, the two sets of motors are respectively arranged in the two sets of mounting slots, the two sets of worm gears are arranged in each of the two sets of mounting slots, the main shafts of the two sets of motors are respectively connected to one end of the two sets of worm gears, and the top of the two sets of mounting slots is provided with a protective cover.

[0007] The above technical solution further includes: a connecting hole is provided at one end of each of the two sets of first sliding grooves, and two sets of worm gears are respectively provided at one end of the two sets of lead screws passing through the two sets of connecting holes, and the two sets of worms respectively mesh with the two sets of worm gears.

[0008] The above technical solution further includes: the installation component includes two sets of movable seats, each set of movable seats is provided on one of the two sets of lead screws, and a support plate is provided on the top of each set of movable seats.

[0009] The above technical solution further includes: a connecting seat is provided on the top of each of the two sets of movable seats, each of the two sets of connecting seats is connected to one end of the fixing belt, a rubber pad is provided on the inner side of each of the two sets of fixing belts, and a clip is provided on the other end of each of the two sets of fixing belts.

[0010] The above technical solution further includes: a second sliding groove is provided at one end of each of the two sets of movable seats, a through groove is provided at the top of each of the two sets of movable seats, and the bottoms of the two sets of clips are respectively disposed in the two sets of second sliding grooves through the two sets of through grooves.

[0011] The above technical solution further includes: each of the two sets of second slide grooves is provided with a slider, one end of each of the two sets of sliders is respectively locked in the two sets of locking members, and two sets of springs are provided between each of the two sets of sliders and the two sets of second slide grooves.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. By setting the installation components, pressing the slider disengages it from the clip, allowing for quick disassembly of the tailwater cooler. Inserting the clip into the second slot causes the slider to snap into the clip under the action of the spring, quickly securing the clip and reducing time wasted due to cumbersome disassembly and installation processes. This also shortens equipment downtime and reduces production losses caused by downtime.

[0014] 2. By using soundproof covers and rubber pads, the noise generated during the operation of the cooler can be absorbed, reducing noise pollution to the surrounding environment, creating a relatively quiet and comfortable working atmosphere, and improving the work efficiency and physical and mental health of the staff. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the installation structure of a tailwater cooler according to the present invention.

[0016] Figure 2 This is an exploded view of the installation structure of a tailwater cooler according to this utility model.

[0017] Figure 3 This is a front view schematic diagram of the installation structure of a tailwater cooler according to the present invention.

[0018] Figure 4 for Figure 3 Sectional view of AA.

[0019] Figure 5 This utility model Figure 4 A magnified view of region a in the middle.

[0020] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0021] 1. Base; 2. First slide groove; 3. Lead screw; 4. First slot; 5. Soundproof cover; 6. Locking block; 7. Motor; 8. Mounting slot; 9. Worm gear; 10. Protective cover; 11. Worm wheel; 12. Moving seat; 13. Support plate; 14. Connecting seat; 15. Fixing strap; 16. Rubber pad; 17. Clamping element; 18. Second slide groove; 19. Slider; 20. Spring. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] Example:

[0024] As attached Figure 1 To be continued Figure 5 As shown:

[0025] This utility model provides a tailwater cooler installation structure, including a base 1. The top of the base 1 has two sets of first sliding grooves 2, each containing a transmission assembly. Each transmission assembly includes two sets of lead screws 3, and each set of lead screws 3 has an installation assembly mounted on it. Rotation of the lead screws 3 allows for smooth and precise movement of the connected installation assemblies within the first sliding grooves 2, enabling flexible adjustment of the tailwater cooler's installation position to meet different installation requirements. The base 1 also has two sets of first slots 4 on both sides, and a soundproof cover 5 on the top. The bottom of the soundproof cover 5 has four sets of locking blocks 6, each insulated within one of the four first slots 4. The soundproof cover 5 helps reduce noise interference to operators. In the workplace, lowering noise levels can improve operator comfort and concentration, reduce noise-induced fatigue and stress, and ultimately improve work efficiency and safety.

[0026] Please refer to, for example Figure 2As shown, the transmission assembly also includes two sets of motors 7. The operation of the motors 7 drives the worm gears 9 connected to them to rotate, thereby driving the lead screw 3 to move and realizing the normal operation of the transmission assembly. The base 1 has two sets of mounting slots 8, and two sets of motors 7 are respectively installed in the two sets of mounting slots 8. Two sets of worm gears 9 are installed in each of the two sets of mounting slots 8. The main shafts of the two sets of motors 7 are respectively connected to one end of the two sets of worm gears 9. The top of the two sets of mounting slots 8 is provided with protective covers 10, which provide physical protection for the motors 7 and worm gears 9 and can prevent damage to the motors 7 and worm gears 9 from accidental collisions or scratches during installation, use or maintenance.

[0027] Please refer to, for example Figure 2 As shown, each of the two sets of first sliding grooves 2 has a connecting hole at one end. Each of the two sets of lead screws 3 has a worm gear 11 installed at one end through the two connecting holes. The two sets of worms 9 mesh with the two sets of worm gears 11 respectively, transmitting the power output from the motor 7 to the lead screw 3, thereby realizing the operation of the entire transmission system.

[0028] Please refer to, for example Figure 2 As shown, the mounting assembly includes two sets of movable seats 12. Two sets of movable seats 12 are respectively provided on the two sets of lead screws 3, which can move along the lead screws 3 to change the position of the mounting assembly to adapt to different installation requirements and spatial layouts. The top of each set of movable seats 12 is provided with a support plate 13, which provides a direct and stable support surface for the cooler, ensuring that the cooler remains stable in the installation position and preventing tilting or instability caused by uneven gravity distribution.

[0029] Please refer to, for example Figure 2 As shown, each of the two sets of movable seats 12 is equipped with a connecting seat 14 on its top. Each of the two sets of connecting seats 14 is connected to one end of the fixing strap 15 to effectively fasten and bind the cooler, ensuring that the cooler will not loosen or shift in the installation position, thus enhancing the stability and safety of the cooler installation. Each of the two sets of fixing straps 15 is equipped with a rubber pad 16 on its inner side, which can increase friction and prevent the cooler from sliding under the restraint of the fixing strap 15, thereby improving the stability of the fixation. It can also absorb and block the transmission of noise caused by the vibration generated during the operation of the cooler, thereby reducing the overall noise level. Each of the two sets of fixing straps 15 is equipped with a clip 17 at the other end.

[0030] Please refer to, for example Figure 2 and Figure 5 As shown, each of the two sets of movable seats 12 has a second sliding groove 18 at one end and a through groove at the top of each of the two sets of movable seats 12. The bottoms of the two sets of clamps 17 are respectively set in the two sets of second sliding grooves 18 through the two sets of through grooves, so as to fix the position of the relevant components, prevent accidental sliding or displacement during operation, and ensure the integrity and safety of the installation structure.

[0031] Please refer to, for example Figure 2 and Figure 5 As shown, each of the two sets of second slide grooves 18 is provided with a slider 19. One end of each slider 19 is respectively locked in one of the two sets of locking pieces 17, which can ensure that the locking pieces 17 remain stable in a specific position and prevent them from accidentally falling out or moving. Two sets of springs 20 are provided between each of the two sets of sliders 19 and the two sets of second slide grooves 18. Through the force of the springs 20, the sliders 19 can be tightly locked into the locking pieces 17, reducing the possibility of loosening or separation between the two, thereby ensuring the stability of the entire installation structure.

[0032] The specific usage and function of this embodiment are as follows:

[0033] When in use, the motor 7 starts, and its main shaft drives the worm 9 to rotate. The worm 9 meshes with the worm wheel 11, thereby driving the lead screw 3 to rotate. The moving seat 12 moves along the lead screw 3, and the moving seat 12 reaches the appropriate position. Then, the locking piece 17 passes around the cooler and is locked into the second slide groove 18. Through the force of the spring 20, the slider 19 can be tightly locked into the locking piece 17, ensuring the stability and flexibility of the structure. The noise generated when the cooler is working can be absorbed by the soundproof cover 5 and the rubber pad 16, which can reduce noise pollution to the surrounding environment and create a relatively quiet and comfortable working atmosphere.

[0034] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A tailwater cooler installation structure, characterized in that: The base (1) includes a base (1), the top of which has two sets of first sliding grooves (2), each set of first sliding grooves (2) is provided with a transmission component, each transmission component includes two sets of lead screws (3), each set of lead screws (3) is provided in the two sets of first sliding grooves (2), each set of lead screws (3) is provided with an installation component, each set of first slots (4) is provided on both sides of the base (1), the top of the base (1) is provided with a soundproof cover (5), the bottom of the soundproof cover (5) is provided with four sets of locking blocks (6), each set of first slots (4) is provided with four sets of locking blocks (6).

2. The tailwater cooler installation structure as described in claim 1, characterized in that: The transmission assembly also includes two sets of motors (7), and two sets of mounting slots (8) are provided on the base (1). Two sets of motors (7) are respectively installed in the two sets of mounting slots (8), and two sets of worm gears (9) are installed in each of the two sets of mounting slots (8). The main shafts of the two sets of motors (7) are respectively connected to one end of the two sets of worm gears (9), and a protective cover (10) is provided on the top of each of the two sets of mounting slots (8).

3. The tailwater cooler installation structure as described in claim 2, characterized in that: One end of each of the two sets of first sliding grooves (2) is provided with a connecting hole, and one end of each of the two sets of lead screws (3) passes through the two sets of connecting holes and is provided with two sets of worm gears (11), and the two sets of worms (9) mesh with the two sets of worm gears (11) respectively.

4. The tailwater cooler installation structure as described in claim 1, characterized in that: The installation assembly includes two sets of movable seats (12), and two sets of movable seats (12) are respectively provided on the two sets of lead screws (3), and a support plate (13) is provided on the top of each set of movable seats (12).

5. The tailwater cooler installation structure as described in claim 4, characterized in that: Both sets of movable seats (12) are provided with connecting seats (14) at the top. Both sets of connecting seats (14) are connected to one end of the fixing belt (15). Both sets of fixing belts (15) are provided with rubber pads (16) on the inner side. Both sets of fixing belts (15) are provided with clips (17) at the other end.

6. The tailwater cooler installation structure as described in claim 5, characterized in that: Both sets of movable seats (12) have a second sliding groove (18) at one end, and both sets of movable seats (12) have a through groove at the top. The bottoms of the two sets of clips (17) are respectively set in the two sets of second sliding grooves (18) through the two sets of through grooves.

7. The tailwater cooler installation structure as described in claim 6, characterized in that: Each of the two sets of second slide grooves (18) is provided with a slider (19), one end of each of the two sets of sliders (19) is respectively locked in the two sets of clamps (17), and two sets of springs (20) are provided between each of the two sets of sliders (19) and the two sets of second slide grooves (18).