High-voltage line surface detection tool

By designing a high-voltage line surface inspection fixture, multi-angle inspection of the high-voltage line surface is achieved using a camera module and a support module. This solves the problem of high cost in high-voltage line inspection, improves inspection efficiency and accuracy, adapts to different environments, and ensures stable power transmission.

CN223538781UActive Publication Date: 2025-11-11TIANJIN AIMAXIN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422983780.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-11-11
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing technologies for high-voltage line inspection are costly, make it difficult to monitor their operational status in real time, and require a large amount of manpower for inspection.

Method used

A high-voltage power line surface inspection fixture is designed, comprising an inspection fixture bracket, a camera module, a light module, a first support module, and a second support module. The camera module inspects the high-voltage power line surface from multiple angles, the support module enables the inspection fixture to move on the high-voltage power line surface, and the light module provides a stable light source.

Benefits of technology

It improves detection efficiency and accuracy, reduces reliance on human resources, lowers detection costs, ensures the stability of power transmission, and is suitable for high-voltage lines of different sizes and shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-voltage line surface detection tool. The high-voltage line surface detection tool comprises a detection tool support, four camera modules, a light module, a first supporting module and a second supporting module. The detection tool support is a rectangular support, a camera module installation platform is arranged in the middle of the rectangular edges of the four rectangular supports of the detection tool support, the four camera modules are installed on the camera module installation platform, and the shooting angles of the camera modules face the interior of the detection tool support. The first supporting module and the second supporting module press the surface of the high-voltage line and are arranged on different sides of the detection tool support respectively. The first supporting module and the second supporting module are used for enabling the detection tool support to move on the surface of the high-voltage line. The light module is installed on the detection tool support, and the light module is used for providing light for the camera module. The tool provided by the utility model can detect the surface of the high-voltage line with low cost and high efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of high-voltage line testing technology, and in particular to a high-voltage line surface testing fixture. Background Technology

[0002] Modern society faces increasing electricity demand, with electronic products and electrical equipment becoming more prevalent in people's lives, creating a greater need for stable power supply. Stable power transmission is a crucial aspect of power stability; high-voltage lines ensure a continuous supply of electricity to high-rise buildings, factories, residences, and all places requiring power. However, because high-voltage lines are mostly installed far from populated areas, it is difficult to monitor their operational status in real time, making it challenging to meet the demands of stable power transmission. Currently, when problems occur with high-voltage lines, a large workforce is required for troubleshooting, resulting in very high costs.

[0003] Therefore, how to reduce the cost of testing high-voltage lines has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0004] To address the aforementioned issues, this invention provides a high-voltage line surface inspection fixture that uses a camera to inspect the high-voltage line surface. The fixture is moved on the high-voltage line surface via a first support module and a second support module, enabling low-cost and high-efficiency inspection of the high-voltage line surface.

[0005] The present invention discloses the following technical solutions:

[0006] A high-voltage power line surface inspection fixture, characterized in that it comprises:

[0007] The testing fixture bracket, four camera modules, a lighting module, a first support module, and a second support module;

[0008] The testing fixture bracket is a rectangular bracket. A camera module mounting platform is set at the middle position of the rectangular side of the four rectangular brackets of the testing fixture bracket. The four camera modules are mounted on the camera module mounting platform. The shooting angle of the camera modules faces the inside of the testing fixture bracket. The camera modules are used to test the surface of the high voltage line.

[0009] The first support module and the second support module press against the surface of the high-voltage line, and the first support module and the second support module are respectively disposed on different sides of the detection fixture bracket;

[0010] The first support module and the second support module are used to move the detection fixture bracket on the surface of the high-voltage line;

[0011] The lighting module is mounted on the testing fixture bracket and is used to provide light for the camera module.

[0012] In one possible implementation, the first support module includes:

[0013] Clamping support devices and stabilizing devices;

[0014] The clamping support device includes a pair of cylindrical clamping shafts, which are connected to the testing fixture bracket via a connecting rod. The cylindrical clamping shafts are used to clamp the high-voltage line.

[0015] The stabilizing device includes a stabilizing shaft, which is connected to the testing fixture bracket via a connecting rod.

[0016] In one possible implementation, the testing fixture support includes:

[0017] Camera module mounting platform, light module mounting bracket, first support module fixing bracket, and second support module mounting bracket;

[0018] The camera module mounting platform is used to mount the camera, and the camera module mounting platform is located at the middle position of the four rectangular sides of the detection fixture bracket;

[0019] The testing fixture bracket includes a rectangular inner frame, and the lighting module mounting bracket is used to install the lighting module. The lighting module mounting bracket is fixed on the rectangular inner frame.

[0020] The first support module fixing bracket is used to fix the first support module, and the first support module fixing bracket is fixed to the rectangular inner frame;

[0021] The second support module mounting bracket is used to install the second support module, and the second support module mounting bracket is installed on different sides of the first support module fixing bracket.

[0022] In one possible implementation, the second support module includes:

[0023] Mounting rod, mounting platform, support shaft, and fixed shaft;

[0024] The mounting rod is connected to the mounting platform, and the mounting rod is used to connect to the testing fixture bracket so that the second support module is fixed on the testing fixture bracket;

[0025] The mounting platform is used to mount the support shaft and the fixed shaft;

[0026] The support shaft is used to support the high-voltage line, and the fixing shaft is used to fix the high-voltage line on the support shaft.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] This invention proposes a fixture design for high-voltage line inspection. By installing four camera modules on the inspection fixture support, the surface condition of the high-voltage line can be monitored comprehensively from multiple angles. The camera modules are designed to face inwards towards the support, ensuring detailed image information of the high-voltage line is captured. Compared to traditional methods relying on manual inspection, this automated inspection significantly improves inspection efficiency and reduces reliance on manpower. A stable light source is provided to the camera modules via a lighting module, ensuring clear images under various ambient light conditions. This design improves inspection accuracy, ensures reliable identification of surface defects or damage to the high-voltage line, promptly detects potential problems, and guarantees the stability of power transmission. The inspection fixture design is simple in structure, easy to install and operate. Through the design of the first and second support modules, the inspection fixture support can move on the surface of the high-voltage line, achieving comprehensive inspection. This innovative inspection method reduces the need for traditional inspection equipment and manpower, significantly lowering inspection costs. The inspection fixture support is rectangular in design, combined with flexible support modules, allowing the equipment to adapt to high-voltage lines of different sizes and shapes. This adaptability enables the equipment to perform tests in a variety of environments and conditions, providing greater flexibility and practicality, and making it suitable for condition monitoring of various power transmission lines. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 A schematic diagram of the structure of a high-voltage line surface inspection fixture provided in an embodiment of this utility model;

[0031] Figure 2 A schematic diagram of the structure of a testing fixture support provided in an embodiment of this utility model;

[0032] Figure 3 A schematic diagram of the structure of a first support module provided in an embodiment of this utility model;

[0033] Figure 4 This is a schematic diagram of the structure of a second support module provided in an embodiment of the present utility model. Detailed Implementation

[0034] As described earlier, since most high-voltage lines are currently installed far from people's homes, it is difficult to monitor their operational status in real time, making it challenging to meet the demands for stable power transmission. In existing technologies, when problems occur with high-voltage lines, a large workforce is required for troubleshooting, resulting in extremely high costs.

[0035] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Figure 1 A schematic diagram of the structure of a high-voltage line surface inspection fixture provided by this utility model includes:

[0037] The testing fixture bracket 100, four camera modules 200, lighting module 300, first support module 400, and second support module 500 are included.

[0038] The testing fixture 100 is a rectangular bracket. A camera module mounting platform is set in the middle of the rectangular side of the four rectangular brackets of the testing fixture 100. Four camera modules 200 are mounted on the camera module mounting platform. The shooting angle of the camera modules faces the inside of the testing fixture 100. The camera modules 200 are used to test the surface of the high voltage line.

[0039] The first support module 400 and the second support module 500 press against the surface of the high-voltage line. The first support module 400 and the second support module 500 are respectively disposed on different sides of the testing fixture bracket 100.

[0040] The first support module 400 and the second support module 500 are used to move the testing fixture bracket 100 on the surface of the high-voltage line.

[0041] The lighting module 300 is mounted on the inspection fixture bracket 100 and is used to provide lighting for the camera module 200.

[0042] Figure 2 This is a schematic diagram of the structure of a testing fixture bracket provided in an embodiment of the present utility model. Figure 2 It includes: a camera module mounting platform 101, a light module mounting bracket 102, a first support module fixing bracket 103, and a second support module mounting bracket 104.

[0043] The camera module mounting platform 101 is used to mount the camera module, and it is located in the middle of the four rectangular sides of the testing fixture bracket. Specifically, the camera module can be fixed to the camera module mounting platform 101 and the screw holes of the testing fixture bracket using screws.

[0044] The testing fixture bracket includes a rectangular inner frame, and a lighting module mounting bracket 102 is used to install the lighting module. The lighting module mounting bracket is fixed to the rectangular inner frame.

[0045] The first support module fixing bracket 103 is used to fix the first support module, and the first support module fixing bracket is fixed on the rectangular inner frame.

[0046] The second support module mounting bracket 104 is used to install the second support module, which is installed on different sides of the first support module fixing bracket.

[0047] Figure 3 This is a schematic diagram of a first support module provided in an embodiment of the present invention, including a clamping support device 401 and a stabilizing device 402. The clamping support device 401 includes a pair of cylindrical clamping shafts connected to a testing fixture bracket via a connecting rod. The cylindrical clamping shafts are used to clamp high-voltage lines. In one possible implementation, the testing fixture bracket includes a groove for the connecting rod to slide. The distance between the pair of cylindrical clamping shafts is adjusted by sliding the connecting rod, thereby clamping high-voltage lines of different thicknesses. The stabilizing device 402 includes a stabilizing shaft connected to the testing fixture bracket via a connecting rod.

[0048] Figure 4 This is a schematic diagram of the structure of a second support module provided by the present invention. The second support module includes: a mounting rod 501, a mounting platform 502, a support shaft 503, and a fixed shaft 504.

[0049] The mounting rod connects to the mounting platform and is used to connect to the testing fixture bracket to fix the second support module on the testing fixture bracket. The mounting platform is used to install the support shaft and the fixing shaft. The support shaft is used to support the high-voltage line, and the fixing shaft is used to fix the high-voltage line to the support shaft.

[0050] This invention proposes a fixture design for high-voltage line inspection. By installing four camera modules on the inspection fixture support, the surface condition of the high-voltage line can be monitored comprehensively from multiple angles. The camera modules are designed to face inwards towards the support, ensuring detailed image information of the high-voltage line is captured. Compared to traditional methods relying on manual inspection, this automated inspection significantly improves inspection efficiency and reduces reliance on manpower. A stable light source is provided to the camera modules via a lighting module, ensuring clear images under various ambient light conditions. This design improves inspection accuracy, ensures reliable identification of surface defects or damage to the high-voltage line, promptly detects potential problems, and guarantees the stability of power transmission. The inspection fixture design is simple in structure, easy to install and operate. Through the design of the first and second support modules, the inspection fixture support can move on the surface of the high-voltage line, achieving comprehensive inspection. This innovative inspection method reduces the need for traditional inspection equipment and manpower, significantly lowering inspection costs. The inspection fixture support is rectangular in design, combined with flexible support modules, allowing the equipment to adapt to high-voltage lines of different sizes and shapes. This adaptability enables the equipment to perform tests in a variety of environments and conditions, providing greater flexibility and practicality, and making it suitable for condition monitoring of various power transmission lines.

[0051] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0052] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-voltage power line surface inspection fixture, characterized in that, include: The testing fixture bracket, four camera modules, a lighting module, a first support module, and a second support module; The testing fixture bracket is a rectangular bracket. A camera module mounting platform is set at the middle position of the rectangular side of the four rectangular brackets of the testing fixture bracket. The four camera modules are mounted on the camera module mounting platform. The shooting angle of the camera modules faces the inside of the testing fixture bracket. The camera modules are used to test the surface of the high voltage line. The first support module and the second support module press against the surface of the high-voltage line, and the first support module and the second support module are respectively disposed on different sides of the detection fixture bracket; The first support module and the second support module are used to move the detection fixture bracket on the surface of the high-voltage line; The lighting module is mounted on the testing fixture bracket and is used to provide light for the camera module.

2. The tooling according to claim 1, characterized in that, The first support module includes: Clamping support devices and stabilizing devices; The clamping support device includes a pair of cylindrical clamping shafts, which are connected to the testing fixture bracket via a connecting rod. The cylindrical clamping shafts are used to clamp the high-voltage line. The stabilizing device includes a stabilizing shaft, which is connected to the testing fixture bracket via a connecting rod.

3. The tooling according to claim 1, characterized in that, The testing fixture support includes: Camera module mounting platform, light module mounting bracket, first support module fixing bracket, and second support module mounting bracket; The camera module mounting platform is used to mount the camera, and the camera module mounting platform is located at the middle position of the four rectangular sides of the detection fixture bracket; The testing fixture bracket includes a rectangular inner frame, and the lighting module mounting bracket is used to install the lighting module. The lighting module mounting bracket is fixed on the rectangular inner frame. The first support module fixing bracket is used to fix the first support module, and the first support module fixing bracket is fixed to the rectangular inner frame; The second support module mounting bracket is used to install the second support module, and the second support module mounting bracket is installed on different sides of the first support module fixing bracket.

4. The tooling according to claim 1, characterized in that, The second support module includes: Mounting rod, mounting platform, support shaft, and fixed shaft; The mounting rod is connected to the mounting platform, and the mounting rod is used to connect to the testing fixture bracket so that the second support module is fixed on the testing fixture bracket; The mounting platform is used to mount the support shaft and the fixed shaft; The support shaft is used to support the high-voltage line, and the fixing shaft is used to fix the high-voltage line on the support shaft.