Hot-rolled ribbed steel bar corrosion detection equipment
By introducing an ultrasonic corrosion detector and a worm gear transmission mechanism into the corrosion detection equipment for hot-rolled ribbed steel bars, the problem that existing equipment can only detect short steel bars has been solved. This enables continuous detection of longer steel bars and automated detection of steel bars of different diameters, thereby improving work efficiency.
Patent Information
- Application Number
- CN202423000028.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing hot-rolled ribbed steel bar corrosion detection equipment can only detect shorter steel bars and requires manual loading and unloading, resulting in low continuity and low work efficiency.
An ultrasonic corrosion detector is used in conjunction with a worm gear transmission mechanism and a movable cross plate transmission mechanism to realize the automated continuous conveying of steel bars and the detection of steel bars of different diameters. The worm and turntable are driven by the first and second motors to clamp the steel bars, thereby realizing automated detection.
It enables continuous detection of longer steel bars and automated detection of steel bars of different diameters, improving detection efficiency and continuity while reducing manual operation costs.
Smart Images

Figure CN223538833U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel bar corrosion detection technology, specifically to a corrosion detection device for hot-rolled ribbed steel bars. Background Technology
[0002] Most existing steel corrosion detection devices are manually adjusted and tested, which greatly reduces work efficiency, increases user costs, reduces market share, and fails to meet people's needs.
[0003] Among them, announcement number CN219496368U discloses a corrosion detection device for hot-rolled ribbed steel bars, including a working box. A hydraulic telescopic rod is fixedly installed on the upper right side of the inner cavity of the working box. A smooth plate is fixedly installed on the upper end of the inner cavity of the working box. A slip ring is slidably installed on the front surface of the smooth plate. A detector is fixedly installed at the bottom of the slip ring. An adjustment box is fixedly installed at the bottom of the inner cavity of the working box. Motors are fixedly installed on both sides of the inner cavity of the adjustment box. A threaded rod is fixedly installed at the output end of the motor. However, this technical solution still has defects:
[0004] In this technical solution, the steel bars need to be placed in the work box for testing, so only shorter steel bars can be tested. Furthermore, since manual loading and unloading is required, the continuity is low and the work efficiency is low. Utility Model Content
[0005] In view of the problems existing in the above-mentioned hot-rolled ribbed steel bar corrosion detection equipment, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a corrosion detection device for hot-rolled ribbed steel bars, which solves the problems of existing hot-rolled ribbed steel bar corrosion detection devices, which require placing the steel bars in a working box for detection, thus only being able to detect shorter steel bars, and having low continuity and low work efficiency due to the need for manual loading and unloading.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A corrosion detection device for hot-rolled ribbed steel bars includes an equipment shell and an ultrasonic corrosion detector. The ultrasonic corrosion detector is fixedly installed on the inner wall of one side of the upper end of the equipment shell. A strip-shaped opening is provided in the middle of the lower rear end of the equipment shell. Through slots are provided at both ends of the equipment shell. A fixed horizontal plate is fixedly installed at the lower rear end of the equipment shell. First rotating rods are rotatably installed at both ends and the middle of the front side of the fixed horizontal plate. First transmission wheels are fixedly sleeved at the front ends of multiple first rotating rods. A movable horizontal plate is slidably installed on the rear side of the equipment shell and above the fixed horizontal plate. Second rotating rods are rotatably installed at both ends and the end of the front side of the movable horizontal plate. Second transmission wheels are fixedly sleeved at the front ends of multiple second rotating rods. A first transmission mechanism that drives the multiple first rotating rods to rotate is provided on the side of the fixed horizontal plate away from the equipment shell. A second transmission mechanism that drives the movable horizontal plate to move is provided at the upper rear end of the shell.
[0009] Preferably, the first transmission mechanism includes worm gears and worms. Multiple worm gears are fixedly sleeved on the rear end of corresponding first rotating rods. Multiple worms are meshed on the upper side of corresponding worm gears. One end of each worm is rotatably connected to a side plate. One side of the side plate is fixedly connected to a fixed horizontal plate. The multiple worms are arranged sequentially from left to right. A first motor is fixedly installed on one side of the middle side plate. A first gear is fixedly sleeved on the output end of the first motor. A second gear is fixedly sleeved on the wall of one side of the worm. The first gear and the second gear mesh with each other.
[0010] Preferably, the second transmission mechanism includes a turntable and a movable ring. The movable ring is disposed on the upper side of the movable horizontal plate. Support rods are fixedly disposed at both ends of the lower side of the movable ring. One end of the support rod is fixedly connected to the movable horizontal plate. The turntable is disposed on the side of the movable ring near the equipment housing. A connecting rod is fixedly sleeved in the middle of the turntable. One end of the connecting rod is rotatably connected to the equipment housing. A round pin is eccentrically disposed on the side of the turntable near the movable ring. The front end of the round pin passes through the movable ring. A second motor is fixedly disposed on the inner wall of the upper middle section of the equipment housing. The output end of the second motor is fixedly connected to one end of the connecting rod.
[0011] Preferably, a retaining ring is fixedly sleeved at the front end of the round pin.
[0012] Preferably, vertical rods are fixedly provided on both sides of the upper surface of the fixed horizontal plate, and both ends of the movable horizontal plate are movably connected to the vertical rods.
[0013] Preferably, the first motor is fixedly connected to the corresponding side plate via a first support frame.
[0014] Preferably, the second motor is fixedly connected to the inner wall of the equipment housing via a second support frame.
[0015] Preferably, the sidewalls of the plurality of first and second transmission wheels are provided with anti-slip textures.
[0016] Preferably, the outer wall of the circular pin and the inner wall of the movable ring are both coated with a wear-resistant coating.
[0017] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0018] 1. This utility model uses a first motor to drive a first gear to rotate, which in turn drives a second gear to rotate, thus causing a worm to rotate. Multiple worms drive corresponding worm wheels to rotate, thus causing multiple rotating rods to rotate, which in turn causes multiple first transmission wheels to rotate. This allows the steel bar clamped between the first and second transmission wheels to move, so that the steel bar passes through the equipment casing. This enables the ultrasonic corrosion detector inside the equipment casing to continuously detect corrosion on the steel bar, and it is convenient to detect corrosion on longer steel bars.
[0019] 2. In this utility model, the turntable is driven to rotate by the second motor, so that the round pin rotates around the connecting rod as the axis, which causes the round pin to drive the movable ring to move, and then the movable ring to drive the movable cross plate to move. This can drive multiple second transmission wheels to move, which facilitates the rust detection of steel bars of different diameters. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0021] Figure 1 This is a schematic diagram of the structure of a corrosion detection device for hot-rolled ribbed steel bars proposed in this utility model;
[0022] Figure 2 for Figure 1 A schematic diagram of the rear view structure;
[0023] Figure 3 for Figure 2 Enlarged structural diagram of part A in the middle section;
[0024] Figure 4 for Figure 2 Enlarged structural diagram of section B in the middle;
[0025] Figure 5 for Figure 2 A three-dimensional diagram of the central active ring.
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Equipment casing; 2. Ultrasonic corrosion detector; 3. Fixed horizontal plate; 4. Movable horizontal plate; 5. First rotating rod; 6. First transmission wheel; 7. Second transmission wheel; 8. Second rotating rod; 9. Worm gear; 10. Second gear; 11. First gear; 12. First motor; 13. Worm wheel; 14. Connecting rod; 15. Turntable; 16. Round pin; 17. Movable ring; 18. Support rod; 19. Vertical rod; 20. Second motor; 21. Side plate. Detailed Implementation
[0028] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0029] This utility model discloses a corrosion detection device for hot-rolled ribbed steel bars.
[0030] Reference Figure 1-5 A corrosion detection device for hot-rolled ribbed steel bars includes a housing 1 and an ultrasonic corrosion detector 2. The ultrasonic corrosion detector 2 is fixedly installed on the inner wall of the upper side of the housing 1. A strip-shaped opening is provided in the middle of the lower rear side of the housing 1. Through slots are provided at both ends of the housing 1. A fixed horizontal plate 3 is fixedly installed at the lower rear side of the housing 1. First rotating rods 5 are rotatably installed at both ends and the middle of the front side of the fixed horizontal plate 3. First transmission wheels 6 are fixedly sleeved at the front ends of multiple first rotating rods 5. The rear side of the housing 1 and located on the fixed horizontal plate 3... A movable horizontal plate 4 is slidably mounted on the upper side. Vertical rods 19 are fixedly mounted on both sides of the upper surface of the fixed horizontal plate 3. Both ends of the movable horizontal plate 4 are movably sleeved with the vertical rods 19, so that the movable horizontal plate 4 can slide stably. Second rotating rods 8 are rotatably mounted on both ends and the end of the front side of the movable horizontal plate 4. Second transmission wheels 7 are fixedly sleeved on the front ends of multiple second rotating rods 8. Anti-slip textures are opened on the side walls of multiple first transmission wheels 6 and second transmission wheels 7 to increase the friction between the first transmission wheels 6 and second transmission wheels 7 and the reinforcing bars, thereby enabling the reinforcing bars to move stably.
[0031] Reference Figure 1-5A first transmission mechanism is provided on the side of the fixed horizontal plate 3 away from the equipment housing 1 to drive multiple first rotating rods 5 to rotate. The first transmission mechanism includes worm gears 13 and worms 9. Multiple worm gears 13 are fixedly sleeved on the rear end of the corresponding first rotating rods 5. Multiple worms 9 are meshed on the upper side of the corresponding worm gears 13. One end of each of the multiple worms 9 is rotatably connected to a side plate 21. One side of the side plate 21 is fixedly connected to the fixed horizontal plate 3. Multiple worms 9 are arranged in a sequence from left to right. A first motor 12 is fixedly installed on one side of the middle side plate 21. A first gear 11 is fixedly sleeved on the output end of the first motor 12. A second gear 10 is fixedly sleeved on the rod wall of one side of the worm 9. The first gear 11 and the second gear 10 are meshed and connected. The first motor 12 is fixedly connected to the corresponding side plate 21 through a first support frame, so that the connection between the first motor 12 and the corresponding side plate 21 is more stable.
[0032] Reference Figure 1-5 A second transmission mechanism for moving the movable horizontal plate 4 is provided at the upper rear side of the outer casing. The second transmission mechanism includes a turntable 15 and a movable ring 17. The movable ring 17 is located on the upper side of the movable horizontal plate 4. Support rods 18 are fixedly installed at both ends of the lower side of the movable ring 17. One end of the support rod 18 is fixedly connected to the movable horizontal plate 4. The turntable 15 is located on the side of the movable ring 17 near the outer casing 1. A connecting rod 14 is fixedly sleeved in the middle of the turntable 15. One end of the connecting rod 14 is rotatably connected to the outer casing 1. A round pin 1 is eccentrically installed on the side of the turntable 15 near the movable ring 17. 6. The front end of the round pin 16 passes through the movable ring 17. A retaining ring is fixedly sleeved on the front end of the round pin 16 to prevent the round pin 16 from slipping out of the movable ring 17 as much as possible. A second motor 20 is fixedly installed on the inner wall of the upper middle part of the equipment housing 1. The output end of the second motor 20 is fixedly connected to one end of the connecting rod 14. The second motor 20 is fixedly connected to the inner wall of the equipment housing 1 through the second support frame, so that the connection between the second motor 20 and the equipment housing 1 is more stable. The outer wall of the round pin 16 and the inner wall of the movable ring 17 are both coated with a wear-resistant coating to improve the wear resistance of the round pin 16 and the movable ring 17.
[0033] In this utility model, during use, the first motor 12 drives the first gear 11 to rotate, the first gear 11 drives the second gear 10 to rotate, which in turn causes the worm 9 to rotate. Multiple worms 9 drive the corresponding worm wheels 13 to rotate, which in turn causes multiple first rotating rods 5 to rotate, thereby causing multiple first transmission wheels 6 to rotate. This allows the steel bars clamped between the first transmission wheels 6 and the second transmission wheels 7 to move, so that the steel bars pass through the equipment housing 1. This allows the ultrasonic corrosion detector 2 inside the equipment housing 1 to continuously detect corrosion on the steel bars, and it is convenient to detect corrosion on longer steel bars. The second motor 20 drives the turntable 15 to rotate, which causes the round pin 16 to rotate around the connecting rod 14. This causes the round pin 16 to drive the movable ring 17 to move, which in turn causes the movable ring 17 to drive the movable cross plate 4 to move, which in turn drives multiple second transmission wheels 7 to move, thus facilitating corrosion detection on steel bars of different diameters.
[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A corrosion detection device for hot-rolled ribbed steel bars, comprising a casing (1) and an ultrasonic corrosion detector (2), characterized in that, The ultrasonic corrosion detector (2) is fixedly installed on the inner wall of the upper side of the equipment shell (1). A strip-shaped opening is provided in the middle of the lower rear side of the equipment shell (1). Through slots are provided at both ends of the equipment shell (1). A fixed horizontal plate (3) is fixedly installed at the lower rear side of the equipment shell (1). First rotating rods (5) are rotatably installed at both ends and the middle of the front side of the fixed horizontal plate (3). First transmission wheels (6) are fixedly sleeved at the front ends of multiple first rotating rods (5). A movable horizontal plate (4) is slidably arranged on the rear side of the fixed horizontal plate (3) and above the fixed horizontal plate (3). The front ends and the end of the movable horizontal plate (4) are rotatably provided with second rotating rods (8). The front ends of the multiple second rotating rods (8) are fixedly sleeved with second transmission wheels (7). A first transmission mechanism that drives the multiple first rotating rods (5) to rotate is provided on the side of the fixed horizontal plate (3) away from the equipment shell (1). A second transmission mechanism that drives the movable horizontal plate (4) to move is provided on the upper rear side of the shell.
2. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 1, characterized in that, The first transmission mechanism includes a worm wheel (13) and a worm (9). Multiple worm wheels (13) are fixedly sleeved on the rear end of the corresponding first rotating rod (5). Multiple worms (9) are meshed on the upper side of the corresponding worm wheel (13). One end of each of the multiple worms (9) is rotatably connected to a side plate (21). One side of the side plate (21) is fixedly connected to a fixed horizontal plate (3). Multiple worms (9) are arranged sequentially from left to right. A first motor (12) is fixedly installed on one side of the middle side plate (21). A first gear (11) is fixedly sleeved on the output end of the first motor (12). A second gear (10) is fixedly sleeved on the rod wall of one side of the worm (9). The first gear (11) and the second gear (10) are meshed together.
3. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 1, characterized in that, The second transmission mechanism includes a turntable (15) and a movable ring (17). The movable ring (17) is located on the upper side of the movable horizontal plate (4). Support rods (18) are fixedly installed at both ends of the lower side of the movable ring (17). One end of the support rod (18) is fixedly connected to the movable horizontal plate (4). The turntable (15) is located on the side of the movable ring (17) close to the equipment housing (1). A connecting rod (14) is fixedly sleeved in the middle of the turntable (15). One end of the connecting rod (14) is rotatably connected to the equipment housing (1). A round pin (16) is eccentrically installed on the side of the turntable (15) close to the movable ring (17). The front end of the round pin (16) passes through the movable ring (17). A second motor (20) is fixedly installed on the inner wall of the upper middle part of the equipment housing (1). The output end of the second motor (20) is fixedly connected to one end of the connecting rod (14).
4. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 3, characterized in that, The front end of the round pin (16) is fixedly sleeved with a retaining ring.
5. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 1, characterized in that, Vertical rods (19) are fixedly installed on both sides of the upper surface of the fixed horizontal plate (3), and both ends of the movable horizontal plate (4) are movably connected to the vertical rods (19).
6. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 2, characterized in that, The first motor (12) is fixedly connected to the corresponding side plate (21) through the first support frame.
7. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 3, characterized in that, The second motor (20) is fixedly connected to the inner wall of the equipment housing (1) via the second support frame.
8. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 1, characterized in that, The sidewalls of the first drive wheel (6) and the second drive wheel (7) are all provided with anti-slip texture.
9. The corrosion detection equipment for hot-rolled ribbed steel bars according to claim 3, characterized in that, The outer wall of the circular pin (16) and the inner wall of the movable ring (17) are both coated with a wear-resistant coating.
Citation Information
Patent Citations
Hot-rolled ribbed steel bar corrosion detection equipment
CN219496368U