Warping plate type armature mounting structure, relay magnetic circuit structure and relay

Abstract

The utility model discloses a seesaw type armature installation structure, a relay magnetic circuit structure and a relay, comprising an armature component and two non-magnetic side shaft brackets, the armature component is provided with a rotating shaft, the two side shaft brackets are provided with rotating shaft installation positions matched with the rotating shaft, and the two side shaft brackets are configured to be fixedly connected between two yokes. And the armature component is rotationally connected with the two side shaft brackets through the rotating fit between the two ends of the rotating shaft and the rotating shaft mounting positions on the two side shaft brackets respectively. According to the utility model, the two side shaft brackets are ingeniously arranged between the two original yokes in the magnetic circuit structure of the relay, and the side shaft brackets are not directly contacted with the coil part in the magnetic circuit structure of the relay, so that the defects of deformation and the like caused by the influence of high temperature generated when the coil works are overcome, and the rotation stability of the armature component is greatly ensured; and the assembly is simple and convenient, and automatic assembly is facilitated to improve the assembly efficiency.

Description

Technical Field

[0001] This utility model relates to the field of relay technology, specifically to a rocker armature mounting structure, a relay magnetic circuit structure, and a relay. Background Technology

[0002] Electromagnetic relays generally consist of a base, a housing, a magnetic circuit, and an armature. If the armature is designed as a rocker type, a pivot is needed in the middle of the armature to fix it, thus enabling the armature to rotate. One existing structure for fixing the armature pivot involves adding an injection-molded pivot bracket to the coil frame. The pivot on the armature is rotatably mounted on this bracket. However, because the pivot bracket is made of plastic, the coil generates high temperatures during relay operation. Under abnormally high temperatures, the plastic pivot bracket may deform, leading to inflexible and unstable rotation of the armature, causing the relay to malfunction and fail to operate stably. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a rocker armature mounting structure, which mainly solves the technical problem that the existing injection-molded shaft support on the coil frame is prone to deformation due to the high temperature generated by the coil.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution:

[0005] A rocker armature mounting structure includes an armature component and two non-magnetic side shaft brackets. The armature component is provided with a rotating shaft, and each of the two side shaft brackets is provided with a rotating shaft mounting position adapted to the rotating shaft. The two side shaft brackets are configured to be fixedly connected between the two yokes of the relay magnetic circuit structure. The armature component is rotatably connected to the two side shaft brackets by the rotational engagement of the two ends of the rotating shaft with the rotating shaft mounting positions on the two side shaft brackets.

[0006] Furthermore, the armature component includes an armature body and a rotating seat fixedly connected to the bottom of the armature body, with the rotating shaft connected to the rotating seat.

[0007] Furthermore, the rotating seat is provided with a shaft hole, and the rotating shaft is interference-fitted into the shaft hole and thus fixedly connected to the rotating seat;

[0008] Furthermore, the rotating base is made of plastic and is fixedly connected to the armature body by hot riveting.

[0009] Furthermore, the side shaft bracket is configured to be fixedly connected between the sides of the two yokes of the relay magnetic circuit structure; the mounting position on the side shaft bracket is a mounting hole structure or a mounting groove structure adapted to the end of the rotating shaft.

[0010] Furthermore, the side bearing is a non-magnetic copper bearing structure;

[0011] Furthermore, the two ends of the side shaft bracket are welded and fixed together with the sides of the two yokes of the relay magnetic circuit structure.

[0012] Furthermore, positioning grooves are provided on the sides of both yokes of the relay magnetic circuit structure, and the two ends of the side shaft bracket are respectively embedded in the positioning grooves of the corresponding side yokes.

[0013] Furthermore, after the side axle bracket and the two yokes are assembled, the side of the side axle bracket is flush with the side of the two yokes.

[0014] Based on the same inventive concept, this utility model also provides a relay magnetic circuit structure, including any of the above-described rocker armature mounting structures, a coil frame, an iron core installed in the through hole of the coil frame, a coil wound on the coil frame, and two yokes respectively fixedly connected to both ends of the iron core. The two side shaft frames are fixedly connected between the two yokes, and the two ends of the rotating shaft on the armature component are rotatably connected to the two side shaft frames respectively.

[0015] Furthermore, the two yokes are riveted and fixed to both ends of the iron core.

[0016] Based on the same inventive concept, this utility model also provides a relay, including any of the relay magnetic circuit structures described above.

[0017] Based on the same inventive concept, this utility model also provides a method for assembling a relay magnetic circuit structure, comprising the following steps:

[0018] S1, install the iron core into the through hole of the coil frame, wind the coil on the coil frame, then fix the two yokes to the two ends of the iron core respectively, and fix the armature body and the rotating seat together in advance, and assemble the rotating shaft onto the rotating seat accordingly;

[0019] S2, first fix the end of one side shaft bracket of the two side shaft brackets to the same side of the two yokes; then insert one end of the rotating shaft on the rotating seat into the shaft hole of the side shaft bracket.

[0020] S3. Next, install the other side shaft bracket, assemble the shaft hole of the other side shaft bracket with the other end of the rotating shaft, and then fix the two ends of the other side shaft bracket to the other side of the two yokes respectively.

[0021] The above technical solution has the following advantages or beneficial effects:

[0022] The rocker armature mounting structure, relay magnetic circuit structure, and relay described in this utility model cleverly incorporate side shaft brackets between the original two yokes in the relay magnetic circuit structure. This fully utilizes the remaining space between the two yokes to create a structure that supports the rotation of the armature component, which is beneficial for relay miniaturization. Furthermore, the side shaft brackets do not directly contact the coil portion in the relay magnetic circuit structure, thus avoiding deformation and other defects caused by the high temperature generated during coil operation. This greatly ensures the rotational stability of the armature component, and its assembly is simple and convenient, facilitating automated assembly to improve assembly efficiency. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the relay according to an embodiment of the present utility model.

[0024] Figure 2 This is a cross-sectional view of the relay structure according to an embodiment of the present invention.

[0025] Figure 3 This is a partial structural exploded view of an embodiment of the present invention.

[0026] Label Explanation:

[0027] 1. Armature assembly, 2. Side shaft bracket, 3. Shaft, 4. Yoke, 5. Coil bracket, 6. Iron core, 7. Coil, 11. Armature body, 12. Rotating seat, 21. Shaft mounting position, 41. Positioning groove. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Please refer to the appendix. Figure 1 To be continued Figure 3One embodiment of this utility model provides a rocker armature mounting structure, including an armature component 1 and two non-magnetic side shaft brackets 2. The armature component 1 is provided with a rotating shaft 3, and each of the two side shaft brackets 2 has a rotating shaft mounting position 21 adapted to the rotating shaft 3. The two side shaft brackets 2 are configured to be fixedly connected between the two yokes 4 of the relay magnetic circuit structure. The armature component 1 is rotatably connected to the two side shaft brackets 2 by the rotational engagement of the two ends of the rotating shaft 3 with the rotating shaft mounting positions 21 on the two side shaft brackets 2. It can be understood that in this embodiment, the two side shaft brackets 2 are cleverly set between the original two yokes 4 in the relay magnetic circuit structure, making full use of the remaining space between the two yokes 4 to set up a structure for supporting the rotation of the armature component 1, which is conducive to the miniaturization of the relay. In addition, the side shaft brackets 2 do not directly contact the coil part in the relay magnetic circuit structure, and are not affected by the high temperature generated during the operation of the coil, thus avoiding defects such as deformation. This greatly ensures the rotational stability of the armature component 1, and its assembly is simple and convenient, which is conducive to realizing automatic assembly and improving assembly efficiency. Furthermore, compared to existing technologies, by adding two side shaft brackets 2 to install the armature component 1, since the two side shaft brackets 2 are directly fixed to the two yokes 4, there is no need to connect other components such as the relay base or frame, and they are not affected by other components. This makes the installation position of the side shaft brackets 2 more accurate and stable, which is conducive to further improving the rotational stability of the armature component 1.

[0031] Please refer to the appendix. Figure 1 To be continued Figure 3 In one preferred embodiment, the armature component 1 includes an armature body 11 and a rotating seat 12 fixedly connected to the bottom of the armature body 11, with a rotating shaft 3 connected to the rotating seat 12. In another preferred embodiment, the rotating seat 12 has a shaft hole, and the rotating shaft 3 is interference-fitted into the shaft hole and thus fixedly connected to the rotating seat 12; however, those skilled in the art will understand that in other embodiments, the rotating shaft 3 may also be integrally formed on the rotating seat 12.

[0032] Please refer to the appendix. Figure 1 To be continued Figure 3 In one preferred embodiment, the rotating seat 12 is made of plastic and is fixedly connected to the armature body 11 by hot riveting. However, those skilled in the art should understand that in other embodiments, the rotating seat 12 can also be fixedly connected to the armature body 11 by other existing conventional fixed connection structures, such as snap-fit ​​fixing, and is not limited to the specific implementation method disclosed in this embodiment.

[0033] Please refer to the appendix. Figure 1 To be continued Figure 3In one preferred embodiment, the side shaft bracket 2 is configured to be fixedly connected between the sides of the two yokes 4 of the relay magnetic circuit structure. Preferably, the mounting position 21 on the side shaft bracket 2 is a mounting hole structure or a mounting groove structure adapted to the end of the rotating shaft 3. Preferably, the side shaft bracket 2 is a non-magnetic copper shaft bracket structure; however, those skilled in the art should understand that in other embodiments, the side shaft bracket 2 can also be made of other non-magnetic materials, and is not limited to the specific implementation disclosed in this embodiment. Copper is preferred for making the side shaft bracket 2, on the one hand, considering that metal materials have better support stability, and on the other hand, copper can also be better welded and fixed to the two yokes 4, making the installation and fixing of the side shaft bracket 2 convenient, quick and stable, which is beneficial to improving the rotational stability of the armature body 11.

[0034] Please refer to the appendix. Figure 1 To be continued Figure 3 In one preferred embodiment, the two ends of the side shaft bracket 2 are welded and fixed to the sides of the two yokes 4 of the relay magnetic circuit structure. Preferably, positioning grooves 41 are provided on the sides of the two yokes 4 of the relay magnetic circuit structure, and the two ends of the side shaft bracket 2 are respectively embedded in the positioning grooves 41 of the corresponding side yokes 4; in this way, the assembly positioning accuracy between the side shaft bracket 2 and the two yokes 4 can be effectively improved, and the skewness of the rotating shaft 3 assembly can be avoided, which would affect the rotational flexibility of the armature body 11. Furthermore, after the side shaft bracket 2 and the two yokes 4 are assembled, the sides of the side shaft bracket 2 and the sides of the two yokes 4 are flush.

[0035] Please refer to the appendix. Figure 1 To be continued Figure 3 One embodiment of this utility model also provides a relay magnetic circuit structure, including the rocker armature mounting structure of any of the above embodiments, a coil frame 5, an iron core 6 installed in the through hole of the coil frame 5, a coil 7 wound on the coil frame 5, and two yokes 4 respectively fixedly connected to both ends of the iron core 6. Side shaft frames 2 are fixedly connected between the two yokes 4, and the two ends of the rotating shaft 3 on the armature component 1 are rotatably connected to the two side shaft frames 2. Preferably, the two yokes 4 are riveted and fixed to both ends of the iron core 6.

[0036] Please refer to the appendix. Figure 1 To be continued Figure 3 One embodiment of this utility model also provides a relay, including the relay magnetic circuit structure of any of the above embodiments.

[0037] Please refer to the appendix. Figure 1 To be continued Figure 3 An embodiment of this utility model also provides a method for assembling a relay magnetic circuit structure, comprising the following steps:

[0038] S1, install the iron core 6 into the through hole of the coil frame 5, and wind the coil 7 on the coil frame 5. Then fix the two yokes 4 to the two ends of the iron core 6 respectively. At the same time, fix the armature body 11 and the rotating seat 12 together in advance, and assemble the rotating shaft 3 onto the rotating seat 12 accordingly.

[0039] S2, first fix the end of one side shaft bracket 2 of the two side shaft brackets to the same side of the two yokes; then insert one end of the rotating shaft 3 on the rotating seat 12 into the shaft hole of the side shaft bracket 2;

[0040] S3, then install the other side shaft bracket 2, assemble the shaft hole of the other side shaft bracket 2 with the other end of the rotating shaft 3, and then fix the two ends of the other side shaft bracket 2 to the other side of the two yokes 4 respectively.

[0041] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model. Therefore, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

Claims

1. A rocker armature mounting structure, characterized in that: The armature component (1) includes two non-magnetic side shaft brackets (2). The armature component (1) is provided with a rotating shaft (3). Both side shaft brackets (2) are provided with rotating shaft mounting positions (21) that are compatible with the rotating shaft (3). The two side shaft brackets (2) are configured to be fixedly connected between the two yokes (4) of the relay magnetic circuit structure. The armature component (1) is rotatably connected to the two side shaft brackets (2) by the rotational engagement of the two ends of the rotating shaft (3) with the rotating shaft mounting positions (21) on the two side shaft brackets (2).

2. The rocker armature mounting structure according to claim 1, characterized in that: The armature component (1) includes an armature body (11) and a rotating seat (12) fixedly connected to the bottom of the armature body (11), and a rotating shaft (3) is connected to the rotating seat (12).

3. The rocker armature mounting structure according to claim 2, characterized in that: The rotating seat (12) is provided with a shaft hole, and the rotating shaft (3) is inserted into the shaft hole with an interference fit and thus fixedly connected to the rotating seat (12).

4. The rocker armature mounting structure according to claim 3, characterized in that: The rotating seat (12) is made of plastic and is fixedly connected to the armature body (11) by hot riveting.

5. The rocker armature mounting structure according to claim 1, characterized in that: The side bracket (2) is configured to be fixedly connected between the sides of the two yokes (4) of the relay magnetic circuit structure.

6. The rocker armature mounting structure according to claim 5, characterized in that: The mounting position (21) on the side shaft bracket (2) is a mounting hole structure or mounting groove structure that is adapted to the end of the rotating shaft (3).

7. The rocker armature mounting structure according to claim 6, characterized in that: The side shaft bracket (2) is a non-magnetic copper shaft bracket structure.

8. The rocker armature mounting structure according to claim 7, characterized in that: The two ends of the side shaft bracket (2) are welded and fixed together with the sides of the two yokes (4) of the relay magnetic circuit structure.

9. The rocker armature mounting structure according to claim 8, characterized in that: Positioning grooves (41) are provided on the sides of the two yokes (4) of the relay magnetic circuit structure, and the two ends of the side shaft bracket (2) are respectively embedded in the positioning grooves (41) of the corresponding side yokes (4).

10. The rocker armature mounting structure according to claim 9, characterized in that: After the side shaft bracket (2) and the two yokes (4) are assembled, the side of the side shaft bracket (2) and the side of the two yokes (4) are flush.

11. A relay magnetic circuit structure, characterized in that: The armature mounting structure includes the rocker armature mounting structure as described in any one of claims 3 to 10, a coil frame (5), an iron core (6) installed in the through hole of the coil frame (5), a coil (7) wound on the coil frame (5), and two yokes (4) respectively fixedly connected to both ends of the iron core (6), with two side shaft frames (2) fixedly connected between the two yokes (4), and the two ends of the rotating shaft (3) on the armature component (1) rotatably connected to the two side shaft frames (2).

12. The relay magnetic circuit structure according to claim 11, characterized in that: The two yokes (4) are riveted to the two ends of the iron core (6) respectively.

13. A relay, characterized in that: Includes the relay magnetic circuit structure as described in claim 11 or 12.

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