Intelligent dust suppression spraying device

By combining intelligent spraying devices with sensors and automatic control, the problems of dust and water shortage in ore storage yards have been solved, realizing automated environmental governance and resource management.

CN223542684UActive Publication Date: 2025-11-14YINGKOU XINGANG KUANGSHI TERMINALS CO LTD
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Patent Information

Application Number
CN202423063154.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-14
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Dust and water shortage problems near ore storage yards lead to environmental pollution and resource waste, and existing spraying equipment requires a lot of manual monitoring and operation.

Method used

It adopts an intelligent dust suppression spray device, which combines dust and humidity sensors to detect environmental parameters. The control components automatically adjust the spraying of water mist and water replenishment, and are equipped with waterproof cloth and sunshade and rainproof structure to reduce manual intervention.

Benefits of technology

It has achieved automated dust suppression and pallet water replenishment, reducing the need for manual monitoring and improving environmental quality and resource utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of spraying mechanical equipment, and particularly relates to an intelligent dust suppression spraying device which comprises a control assembly. A water tank is arranged on the surface of the control assembly, a plurality of supporting columns are arranged on one side of the control assembly, the surfaces of the supporting columns are communicated with a plurality of water pipes, the water pipes are communicated with the water tank, the bottoms of the water pipes are communicated with atomizing nozzles, two transverse rods are fixedly connected between the supporting columns, and a dust sensor is fixedly connected to the middle of one transverse rod. The dust sensor and the humidity sensor are both in signal connection with the water tank, the dust sensor and the humidity sensor are arranged to detect the dust content and the air humidity around a cargo stack, then signals are transmitted to the control assembly, and the control assembly judges the dust content and the air humidity around the cargo stack; therefore, the problems of dust flying and water shortage of the currency stack can be solved at the same time, and meanwhile, manual watching is reduced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of spraying machinery and equipment, specifically an intelligent dust suppression spraying device. Background Technology

[0002] Near ore storage yards at ore terminals, large amounts of dust often accumulate, and these dust particles float in the air, causing environmental pollution. To effectively reduce the amount of dust in the air and lower the total amount of dust, water spraying is usually used to suppress its spread. By spraying water mist, the dust particles in the air are moistened, making them heavier and causing them to settle quickly, thus reducing dust pollution. This improves the ambient air quality around ore terminals and provides a healthier working environment for workers, reducing respiratory illnesses caused by inhaling excessive dust.

[0003] When ore stacks are left in the port and exposed to the sun for a long time, they may crack due to lack of water. Manual spraying to reduce dust and replenishing water to the stacks requires a lot of manpower and real-time monitoring to ensure that the water loss is detected in time.

[0004] Therefore, this utility model provides an intelligent dust suppression spray device. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: An intelligent dust suppression spraying device of this utility model includes a control component; a water tank is provided on the surface of the control component, and multiple pillars are provided on one side of the control component. Multiple water pipes are connected to the surface of each pillar, and the water pipes are connected to the water tank. Atomizing nozzles are connected to the bottom of each water pipe. Two crossbars are fixedly connected between the pillars. A dust sensor is fixedly connected to the middle of one crossbar, and a humidity sensor is fixedly connected to the middle of the other crossbar. Both the dust sensor and the humidity sensor are connected to the water tank. During operation, the stack of goods is first... Placed in the middle of the support pillars, dust and humidity sensors detect the environment around the stack, measuring dust content and air humidity. These signals are then transmitted to the control unit, which adjusts the water tank to fill the water pipes and sprays water mist through atomizing nozzles, reducing dust and replenishing water to the stack. By using dust and humidity sensors to detect dust content and air humidity around the stack and transmitting signals to the control unit, which then determines whether to replenish water or reduce dust in the stack, the system can simultaneously solve the problems of dust and water shortage, while also reducing the need for manual supervision.

[0007] Preferably, multiple movable rings are slidably connected to the outside of the water pipe. Support rods are fixedly connected to the surface of each movable ring, and a V-shaped frame is fixedly connected to the surface of each support rod. A waterproof cloth is fixedly connected to the surface of the V-shaped frame. During operation, the movable rings are fitted onto the outside of the water pipe, and the support rods support the V-shaped frame, arranging the waterproof cloth in a V-shape. In rainy weather, this can protect the stack from rain; in sunny weather, it can shade the stack from the sun, preventing direct sunlight exposure and excessive moisture loss. The movable rings can adjust the coverage area of ​​the waterproof cloth, which shields the stack from rain and sun, reducing the amount of moisture evaporation caused by direct sunlight exposure.

[0008] Preferably, the moving ring is provided with a cleaning cotton inside, and the cleaning cotton is fixedly connected to the moving ring. During operation, when the moving ring moves on the water pipe, the cleaning cotton rubs against the water pipe and the atomizing nozzle to clean them. By wiping the atomizing nozzle with the cleaning cotton, the clogging of the atomizing nozzle is reduced, ensuring that the atomizing nozzle sprays water mist smoothly.

[0009] Preferably, the bottom of the waterproof cloth is fixedly connected to multiple hanging rings, and a ventilation hose is slidably connected to the middle of the hanging rings. One end of the ventilation hose is connected to a hot air pump. During operation, the bottom of the waterproof cloth is equipped with hanging rings, and the ventilation hose passes through the hanging rings and is hung on the hanging rings. In winter, when the temperature is low, in order to ensure that the atomizing nozzles can spray water mist smoothly for dust suppression, the hot air pump inputs hot air into the ventilation hose. The airflow flows in the ventilation hose and is sprayed out into the water pipe. This not only maintains a constant temperature inside the waterproof cloth and prevents the water in the water pipe from freezing, but also guides the water mist sprayed by the atomizing nozzles.

[0010] Preferably, two springs are provided on both sides of the lifting ring, and multiple collars are fixedly connected to the outside of the springs. The collars are slidably connected to the ventilation hose. During operation, the waterproof cloth will fold as the moving ring moves. In order to prevent the ventilation hose from folding during the folding of the waterproof cloth, the collars protect and support the ventilation hose. When the waterproof cloth folds, it will compress the spring, and the spring will contract. The collars will block the waterproof cloth, preventing the waterproof cloth from touching the ventilation hose and causing the ventilation hose to fold, thereby obstructing the flow of hot air.

[0011] Preferably, multiple shade curtains are provided on both sides of the waterproof cloth, and the shade curtains are fixedly connected to the waterproof cloth. During operation, the shade curtains are set to block the sun from shining directly on both sides of the stack.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The intelligent dust suppression spray device described in this utility model detects the dust content and air humidity around the stack of goods by setting dust sensors and humidity sensors, and then transmits the signals to the control component. The control component makes a judgment and then replenishes water for the water-lossy activity or reduces dust in the stack of goods. This can solve the problems of dust flying and water shortage in the stack of goods at the same time, while reducing manual supervision.

[0014] 2. The intelligent dust suppression spray device of this utility model can change the coverage of the waterproof cloth by moving the ring. The waterproof cloth covers the stack of goods, protecting them from rain and sun, and reducing the moisture evaporation caused by the stack of goods being exposed to sunlight. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2 This is a schematic diagram of the water pipe structure in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the waterproof fabric in this utility model;

[0019] Figure 4 This is a schematic diagram of the lifting ring structure in this utility model;

[0020] Figure 5 This is a schematic diagram of the collar structure in this utility model;

[0021] In the diagram: 1. Control components; 101. Water tank; 11. Support column; 12. Water pipe; 13. Atomizing nozzle; 14. Crossbar; 15. Dust sensor; 16. Humidity sensor; 2. Moving ring; 21. Support rod; 22. V-shaped frame; 23. Waterproof cloth; 3. Cleaning cotton; 4. Hanging ring; 41. Ventilation hose; 42. Hot air pump; 5. Spring; 51. Loop; 6. Shading curtain. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 2As shown in the figure, an intelligent dust suppression spraying device according to an embodiment of the present invention includes a control component 1; a water tank 101 is provided on the surface of the control component 1, and multiple support columns 11 are provided on one side of the control component 1. Multiple water pipes 12 are connected to the surface of the support columns 11, and the water pipes 12 are connected to the water tank 101. Atomizing nozzles 13 are connected to the bottom of the water pipes 12. Two crossbars 14 are fixedly connected between the support columns 11. A dust sensor 15 is fixedly connected to the middle of one crossbar 14, and a humidity sensor 16 is fixedly connected to the middle of the other crossbar 14. Both the dust sensor 15 and the humidity sensor 16 are connected to the water tank 101 for signal transmission. First, the stack of goods is placed... In the middle of the support column 11, dust sensor 15 and humidity sensor 16 detect the environment of the stack, detecting the dust content and air humidity around the stack, and then transmit the signal to the control component 1. The control component 1 adjusts the water tank 101 to fill the water pipe 12, and sprays water mist through the atomizing nozzle 13 to reduce dust and replenish water to the stack. By setting dust sensor 15 and humidity sensor 16 to detect the dust content and air humidity around the stack and then transmit the signal to the control component 1, the control component 1 makes a judgment and then replenishes water or reduces dust in the stack. This can solve the problems of dust and water shortage in the stack at the same time, while reducing manual supervision.

[0024] like Figures 1 to 3 As shown, multiple movable rings 2 are slidably connected to the outside of the water pipe 12. A support rod 21 is fixedly connected to the surface of the movable ring 2. A V-shaped frame 22 is fixedly connected to the surface of the support rod 21. A waterproof cloth 23 is fixedly connected to the surface of the V-shaped frame 22. The movable rings 2 are fitted around the outside of the water pipe 12, and the support rod 21 supports the V-shaped frame 22. The waterproof cloth 23 is arranged in a V-shape. In rainy weather, it can protect the stack of goods from rain. In sunny weather, it can shade the stack of goods from the sun, preventing the stack of goods from being directly exposed to the sun and causing excessive moisture loss. The coverage area of ​​the waterproof cloth 23 can be changed by the movable rings 2. The waterproof cloth 23 shields the stack of goods from rain and sun, reducing the amount of moisture evaporation caused by the stack of goods being exposed to the sun.

[0025] like Figure 4 As shown, the moving ring 2 is equipped with a cleaning cotton 3 inside. The cleaning cotton 3 is fixedly connected to the moving ring 2. When the moving ring 2 moves on the water pipe 12, the cleaning cotton 3 rubs the water pipe 12 and the atomizing nozzle 13 to clean them. By wiping the atomizing nozzle 13 with the cleaning cotton 3, the blockage of the atomizing nozzle 13 is reduced, ensuring that the atomizing nozzle 13 sprays water mist smoothly.

[0026] like Figure 3As shown, the bottom of the waterproof cloth 23 is fixedly connected to multiple hanging rings 4. A ventilation hose 41 is slidably connected to the middle of the hanging ring 4. One end of the ventilation hose 41 is connected to a hot air pump 42. The bottom of the waterproof cloth 23 is provided with hanging rings 4. The ventilation hose 41 passes through the hanging rings 4 and is hung on the hanging rings 4. In winter, when the temperature is low, in order to ensure that the atomizing nozzle 13 can spray water mist smoothly for dust suppression, the hot air pump 42 inputs hot air into the ventilation hose 41. The airflow flows in the ventilation hose 41 and sprays out into the water pipe 12. This not only maintains a constant temperature inside the waterproof cloth 23 and prevents the water in the water pipe 12 from freezing, but also guides the water mist sprayed by the atomizing nozzle 13.

[0027] like Figure 5 As shown, two springs 5 ​​are provided on both sides of the lifting ring 4. Multiple collars 51 are fixedly connected to the outside of the springs 5. The collars 51 are slidably connected to the ventilation hose 41. The waterproof cloth 23 will fold as the moving ring 2 moves. In order to prevent the ventilation hose 41 from folding during the folding of the waterproof cloth 23, the collars 51 protect and support the ventilation hose 41. When the waterproof cloth 23 folds, it will squeeze the spring 5, and the spring 5 will contract. The collars 51 block the waterproof cloth 23, so as to prevent the waterproof cloth 23 from touching the ventilation hose 41 and causing the ventilation hose 41 to fold, thereby obstructing the flow of hot air.

[0028] like Figure 1 As shown, multiple shade curtains 6 are provided on both sides of the waterproof cloth 23. The shade curtains 6 are fixedly connected to the waterproof cloth 23. Since the sun shines directly, the shade curtains 6 are set to block the sides of the stack of goods.

[0029] Working principle: First, the stack of goods is placed in the middle of the support column 11. Dust sensor 15 and humidity sensor 16 detect the environment around the stack, detecting the dust content and air humidity, and then send the signal to the control component 1. The control component 1 adjusts the water tank 101 to fill the water pipe 12, and sprays water mist through the atomizing nozzle 13 to reduce dust and replenish water to the stack. By setting dust sensor 15 and humidity sensor 16 to detect the dust content and air humidity around the stack and then sending the signal to the control component 1, the control component 1 makes a judgment, and then replenishes water if water is lost, or... The dust reduction operation for the stacks simultaneously solves the problems of dust dispersion and water shortage, while reducing manual supervision. A movable ring 2 is fitted around the outside of the water pipe 12, and a support rod 21 supports a V-shaped frame 22. The waterproof cloth 23 is arranged in a V-shape. In rainy weather, it can protect the stack from rain; in sunny weather, it can provide shade, preventing direct sunlight exposure and excessive moisture loss. The movable ring 2 can adjust the coverage area of ​​the waterproof cloth 23, thus protecting the stack from rain and sun and reducing moisture evaporation caused by direct sunlight. The movable ring 2 moves along the water pipe 12... During operation, the cleaning cotton 3 rubs against the water pipe 12 and the atomizing nozzle 13 to clean them. By wiping the atomizing nozzle 13 with the cleaning cotton 3, the blockage of the atomizing nozzle 13 is reduced, ensuring that the atomizing nozzle 13 sprays water mist smoothly. The bottom of the waterproof cloth 23 is equipped with a hanging ring 4, and the ventilation hose 41 passes through the hanging ring 4 and is hung on the hanging ring 4. In winter, when the temperature is low, in order to ensure that the atomizing nozzle 13 sprays water mist smoothly for dust suppression, the hot air pump 42 inputs hot air into the ventilation hose 41. The airflow flows in the ventilation hose 41 and is sprayed out towards the water pipe 12, which not only keeps the waterproof cloth 23 constant in temperature. The waterproof cloth 23 is folded as the moving ring 2 moves. To prevent the ventilation hose 41 from folding during the folding process of the waterproof cloth 23, the collar 51 protects and supports the ventilation hose 41. The folding of the waterproof cloth 23 will compress the spring 5, causing the spring 5 to contract. The collar 51 blocks the waterproof cloth 23, preventing the waterproof cloth 23 from touching the ventilation hose 41 and causing the ventilation hose 41 to fold, thus obstructing the flow of hot air. Due to direct sunlight, a shade curtain 6 is installed to block the sides of the stack.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent dust suppression spray device, comprising a control component (1); characterized in that: The control component (1) has a water tank (101) on its surface. Multiple support columns (11) are provided on one side of the control component (1). Multiple water pipes (12) are connected to the surface of the support columns (11). The water pipes (12) are connected to the water tank (101). The bottom of the water pipes (12) is connected to an atomizing nozzle (13). Two crossbars (14) are fixedly connected between the support columns (11). A dust sensor (15) is fixedly connected to the middle of one of the crossbars (14), and a humidity sensor (16) is fixedly connected to the middle of the other crossbar (14). Both the dust sensor (15) and the humidity sensor (16) are connected to the water tank (101) via signal connection.

2. The intelligent dust suppression spray device according to claim 1, characterized in that: Multiple movable rings (2) are slidably connected to the outside of the water pipe (12). A support rod (21) is fixedly connected to the surface of the movable ring (2). A V-shaped skeleton (22) is fixedly connected to the surface of the support rod (21). A waterproof cloth (23) is fixedly connected to the surface of the V-shaped skeleton (22).

3. The intelligent dust suppression spray device according to claim 2, characterized in that: The movable ring (2) is provided with a cleaning cotton (3) inside, and the cleaning cotton (3) is fixedly connected to the movable ring (2).

4. The intelligent dust suppression spray device according to claim 3, characterized in that: The bottom of the waterproof cloth (23) is fixedly connected to multiple hanging rings (4), and a ventilation hose (41) is slidably connected to the middle of the hanging ring (4). One end of the ventilation hose (41) is connected to a hot air pump (42).

5. The intelligent dust suppression spray device according to claim 4, characterized in that: Two springs (5) are provided on both sides of the lifting ring (4). Multiple collars (51) are fixedly connected to the outside of the springs (5). The collars (51) are slidably connected to the ventilation hose (41).

6. The intelligent dust suppression spray device according to claim 5, characterized in that: Multiple shade curtains (6) are provided on both sides of the waterproof cloth (23), and the shade curtains (6) are fixedly connected to the waterproof cloth (23).