Rust transforming agent blending box
By introducing a stirring mechanism and a feeding mechanism into the rust converter preparation tank, and by using a drive motor and a water pump, the problem of poor mixing caused by directly pouring in the agent was solved, and more efficient mixing and uniform preparation of the converter were achieved.
Patent Information
- Application Number
- CN202423151011.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the existing rust converter preparation process, the agent is poured in directly, resulting in poor mixing and affecting the conversion effect of the converter.
The system employs a mixing mechanism and a feeding mechanism. The mixing mechanism is driven by a transmission motor, while a water pump evenly discharges the raw materials into the mixing tank. Multiple stirring rods and stirring wheels are used to improve the mixing effect.
It improves the mixing efficiency and uniformity of rust converter, ensures the formulation effect of the converter, simplifies the operation process, and improves the ease of use.
Smart Images
Figure CN223542869U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rust conversion agent technology, specifically to a rust conversion agent preparation box. Background Technology
[0002] The corrosion of steel causes enormous losses to the national economy. To protect steel components from rust, coatings are often used. Before applying a coating, a thorough rust removal process must be performed to remove rust, scale, and other impurities from the steel surface, ensuring a clean surface with a certain degree of roughness. This guarantees good adhesion between the coating and the substrate; otherwise, the continuous expansion of rust will result in poor corrosion protection, rendering even the best anti-corrosion coatings ineffective.
[0003] Existing rust converters require users to stir the mixture using a stirring mechanism during the preparation process. However, since various reagents need to be added during the preparation of rust converters, directly pouring in the reagents may result in poor mixing and thus affect the effectiveness of the converter preparation. Summary of the Invention
[0004] To address this issue, the present invention provides a rust conversion agent preparation box. The user places the raw materials into the feeding box, starts the water pump and drive motor, and the drive motor causes the stirring mechanism to stir the mixed agent. At the same time, the water pump ensures that the raw materials are evenly discharged into the preparation box, thus solving the problem that directly pouring in the agent may result in poor mixing and affect the effectiveness of the conversion agent preparation.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rust converter mixing box, comprising a mixing box body, wherein the mixing box body is configured as a cylindrical structure and a top plate is provided on the top of the mixing box body;
[0006] A stirring mechanism is provided inside the mixing tank body, and the stirring mechanism is used to stir and mix the mixing conversion agent;
[0007] A feeding mechanism is located at the top of the top plate and is used to feed the conversion agent raw materials.
[0008] The stirring mechanism includes a drive motor, which is located on the top of the top plate. The output end of the drive motor is fixedly connected to a drive shaft, which is movably connected to the top plate through a rolling bearing. A connecting pipe is embedded inside the body of the mixing box.
[0009] Preferably, a movable plate is embedded inside the top plate, and the movable plate is movably connected to the top plate through a rolling bearing. The top end of the connecting pipe extends to the outer side of the top of the movable plate and is movably connected to the movable plate through a rolling bearing.
[0010] Preferably, the stirring mechanism further includes multiple stirring rods, all of which are fixedly sleeved on the outside of the connecting pipe and connected to the connecting pipe, and each of the multiple stirring rods has a discharge port at its bottom end.
[0011] Preferably, the stirring mechanism is equipped with two transmission rods, which are embedded inside the movable plate and movably connected to the movable plate through rolling bearings. A stirring wheel is fixedly sleeved on the outside of each of the transmission rods, and the stirring wheels are respectively located at the bottom of the stirring rods.
[0012] Preferably, the stirring mechanism further includes a first sprocket and a second sprocket, which are respectively fixedly sleeved on the outside of the drive shaft and the connecting pipe. A chain is sleeved on the outside of the first sprocket and the second sprocket, and the first sprocket and the second sprocket are connected by the chain drive.
[0013] Preferably, a gear ring is fixedly connected to the top of the top plate, and two gears are provided on the inner side of the gear ring. Both gears are meshed with the gear ring, and the two gears are respectively fixedly sleeved on the outside of the transmission rod.
[0014] Preferably, the feeding mechanism includes a feeding box, which is fixedly mounted on the top of the top plate. A water pump is provided on one side of the feeding box, and a water inlet pipe is fixedly connected to the input end of the water pump. One end of the water inlet pipe extends into the interior of the feeding box.
[0015] Preferably, the feeding box further includes a discharge pipe, which is fixedly connected to the output end of the water pump. The bottom end of the discharge pipe extends to the inner side of the top of the connecting pipe, and the discharge pipe and the connecting pipe are movably connected by a sealing ring bearing.
[0016] Preferably, a support frame is fixedly connected to the top of the top plate, the support frame is fixedly connected to the bottom of the drive motor, and the support frame is sleeved on the outside of the drive shaft and movably connected to the drive shaft through a rolling bearing.
[0017] Preferably, a discharge pipe is provided on one side of the bottom of the modulation box body.
[0018] The beneficial effects of this utility model are:
[0019] The user places the raw materials into the feeding box, starts the water pump and drive motor, and the drive motor stirs the mixing mechanism to mix the raw materials. At the same time, the water pump evenly discharges the raw materials into the mixing tank, solving the problem that directly pouring in the raw materials may result in poor mixing and affect the preparation effect of the rust converter. This invention greatly improves the efficiency of rust converter preparation. In addition, the device adopts a design with multiple discharge ports to ensure that the raw materials of the converter are discharged evenly. The design with multiple stirring wheels ensures that the converter is broken up as soon as it is discharged, resulting in better mixing. Furthermore, this device is easy for users to operate and brings great convenience to the staff. Attached Figure Description
[0020] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0021] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0022] Figure 1 A schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a front view and sectional view provided for this utility model;
[0024] Figure 3 Provided by this utility model Figure 2 Enlarged view of point A in the image;
[0025] Figure 4 A three-dimensional structural diagram of the stirring rod and stirring wheel provided by this utility model;
[0026] In the diagram: 1. Mixing box body; 2. Top plate; 3. Drive motor; 4. Drive shaft; 5. Connecting pipe; 6. Movable plate; 7. Stirring rod; 8. Discharge port; 9. Drive rod; 10. Stirring wheel; 11. First sprocket; 12. Second sprocket; 13. Chain; 14. Gear ring; 15. Gear; 16. Feeding box; 17. Water pump; 18. Water inlet pipe; 19. Discharge pipe; 20. Support frame; 21. Discharge pipe. Detailed Implementation
[0027] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0028] See attached document Figure 1 -Appendix Figure 4 The present invention provides a rust converter mixing box, including a mixing box body 1, which is a cylindrical structure and has a top plate 2 on the top.
[0029] The stirring mechanism is located inside the mixing chamber body 1 and is used to stir and mix the mixing conversion agent.
[0030] The feeding mechanism is located at the top of the top plate 2 and is used to feed the conversion agent raw materials.
[0031] The stirring mechanism includes a drive motor 3, which is located on the top of the top plate 2. The output end of the drive motor 3 is fixedly connected to a drive shaft 4, which is movably connected to the top plate 2 through a rolling bearing. A connecting pipe 5 is embedded inside the body of the mixing box 1.
[0032] In this embodiment, the user puts the pharmaceutical raw materials into the feeding box 16, starts the water pump 17 and the drive motor 3, and the drive motor 3 makes the stirring mechanism stir the mixed pharmaceutical materials. At the same time, the water pump 17 makes the pharmaceutical raw materials evenly discharged into the mixing box body 1.
[0033] To achieve the mixing and stirring of the conversion agent, this device employs the following technical solution: A movable plate 6 is embedded inside the top plate 2, and the movable plate 6 is movably connected to the top plate 2 via rolling bearings. The top end of the connecting pipe 5 extends to the outer side of the top of the movable plate 6 and is movably connected to the movable plate 6 via rolling bearings. The stirring mechanism also includes multiple stirring rods 7, all of which are fixedly sleeved on the outer side of the connecting pipe 5 and connected to it. Each stirring rod 7 has a discharge port 8 at its bottom end. The stirring mechanism also includes two transmission rods 9, which are embedded inside the movable plate 6 and movably connected to the movable plate 6 via rolling bearings. A stirring wheel 10 is fixedly sleeved on the outside of the transmission rod 9. Multiple stirring wheels 10 are respectively located at the bottom of multiple stirring rods 7. The stirring mechanism also includes a first sprocket 11 and a second sprocket 12. The first sprocket 11 and the second sprocket 12 are respectively fixedly sleeved on the outside of the transmission shaft 4 and the connecting pipe 5. A chain 13 is sleeved on the outside of the first sprocket 11 and the second sprocket 12. The first sprocket 11 and the second sprocket 12 are driven and connected by the chain 13. A gear ring 14 is fixedly connected to the top of the top plate 2. Two gears 15 are provided on the inner side of the gear ring 14. Both gears 15 are meshed with the gear ring 14. The two gears 15 are respectively fixedly sleeved on the outside of the transmission rod 9.
[0034] When the user starts the drive motor 3, the drive motor 3 drives the drive shaft 4 and the first sprocket 11 to rotate. The rotation of the first sprocket 11 drives the second sprocket 12 and the connecting pipe 5 to rotate. The rotation of the connecting pipe 5 drives the stirring rod 7 to rotate. At the same time, the rotation of the connecting pipe 5 drives the movable plate 6 to rotate. The rotation of the movable plate 6 drives the two drive rods 9 and the gear 15 to rotate. Since the gear 15 meshes with the gear ring 14, the rotation of the gear 15 causes the gear 15 and the drive rod 9 to rotate. The rotation of the drive rod 9 drives the multiple stirring wheels 10 to rotate, thereby improving the stirring effect.
[0035] To achieve the purpose of feeding, the device adopts the following technical solution: The feeding mechanism includes a feeding box 16, which is fixedly installed on the top of the top plate 2. A water pump 17 is provided on one side of the feeding box 16. A water inlet pipe 18 is fixedly connected to the input end of the water pump 17. One end of the water inlet pipe 18 extends into the inside of the feeding box 16. The feeding box 16 also includes a discharge pipe 19, which is fixedly connected to the output end of the water pump 17. The bottom end of the discharge pipe 19 extends to the top inner side of the connecting pipe 5. The discharge pipe 19 and the connecting pipe 5 are movably connected through a sealing ring bearing. A support frame 20 is fixedly connected to the top of the top plate 2. The support frame 20 is fixedly connected to the bottom of the transmission motor 3. The support frame 20 is sleeved on the outside of the transmission shaft 4 and movably connected to the transmission shaft 4 through a rolling bearing. A discharge pipe 21 is provided on one side of the bottom of the modulation box body 1.
[0036] The water pump 17 draws the conversion agent raw material inside the feeding box 16 into the connecting pipe 5, and discharges it through the discharge port 8 at the bottom of the multiple stirring rods 7. At the same time, the stirring wheel 10 rotates to disperse the discharged raw material, preventing the raw material from agglomerating and affecting the modulation effect.
[0037] The usage process of this utility model is as follows: The user puts the pharmaceutical raw materials into the feeding box 16, starts the water pump 17 and the drive motor 3, and the drive motor 3 makes the stirring mechanism stir the mixed pharmaceutical materials. At the same time, the water pump 17 makes the pharmaceutical raw materials evenly discharged into the preparation box body 1. The user starts the drive motor 3, which drives the drive shaft 4 and the first sprocket 11 to rotate. The rotation of the first sprocket 11 drives the second sprocket 12 and the connecting pipe 5 to rotate. The rotation of the connecting pipe 5 drives the stirring rod 7 to rotate. At the same time, the rotation of the connecting pipe 5 drives the movable plate 6 to rotate. The rotation of the movable plate 6 drives the two drive rods 9 and the gear 15 to rotate. Since the gear 15 meshes with the gear ring 14, the rotation of the gear 15 causes the gear 15 and the drive rod 9 to rotate. The rotation of the drive rod 9 drives the multiple stirring wheels 10 to rotate, thereby improving the stirring effect. The water pump 17 draws the conversion agent raw materials inside the feeding box 16 into the connecting pipe 5 and discharges them through the discharge port 8 at the bottom of the multiple stirring rods 7. At the same time, the rotation of the stirring wheels 10 disperses the discharged raw materials to prevent the raw materials from agglomerating and affecting the preparation effect.
[0038] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.
Claims
1. A rust converter preparation box, characterized in that: include The modulation box body (1) is a cylindrical structure and a top plate (2) is provided on the top of the modulation box body (1); A stirring mechanism is located inside the mixing chamber body (1) and is used to stir and mix the mixing agent. The feeding mechanism is located on the top of the top plate (2) and is used to feed the conversion agent raw materials. The stirring mechanism includes a drive motor (3), which is located on the top of the top plate (2). The output end of the drive motor (3) is fixedly connected to a drive shaft (4). The drive shaft (4) is movably connected to the top plate (2) through a rolling bearing. The mixing box body (1) is equipped with a connecting pipe (5).
2. The rust converter preparation box according to claim 1, characterized in that: The top plate (2) is embedded with a movable plate (6), which is movably connected to the top plate (2) via a rolling bearing. The top end of the connecting pipe (5) extends to the outer side of the top of the movable plate (6) and is movably connected to the movable plate (6) via a rolling bearing.
3. The rust converter preparation box according to claim 1, characterized in that: The stirring mechanism also includes multiple stirring rods (7), which are fixedly sleeved on the outside of the connecting pipe (5) and connected to the connecting pipe (5). Each of the multiple stirring rods (7) has a discharge port (8) at its bottom end.
4. The rust converter preparation box according to claim 1, characterized in that: The stirring mechanism is equipped with two transmission rods (9), which are embedded inside the movable plate (6) and are movably connected to the movable plate (6) through rolling bearings. Stirring wheels (10) are fixedly sleeved on the outside of the multiple transmission rods (9), and the multiple stirring wheels (10) are respectively located at the bottom of the multiple stirring rods (7).
5. The rust converter preparation box according to claim 1, characterized in that: The stirring mechanism further includes a first sprocket (11) and a second sprocket (12). The first sprocket (11) and the second sprocket (12) are respectively fixedly sleeved on the outside of the drive shaft (4) and the connecting pipe (5). A chain (13) is sleeved on the outside of the first sprocket (11) and the second sprocket (12). The first sprocket (11) and the second sprocket (12) are driven and connected by the chain (13).
6. The rust converter preparation box according to claim 1, characterized in that: The top plate (2) is fixedly connected to a gear ring (14), and two gears (15) are provided on the inner side of the gear ring (14). Both gears (15) are meshed with the gear ring (14), and the two gears (15) are respectively fixedly sleeved on the outside of the transmission rod (9).
7. A rust converter preparation box according to claim 2, characterized in that: The feeding mechanism includes a feeding box (16), which is fixedly installed on the top of the top plate (2). A water pump (17) is provided on one side of the feeding box (16). A water inlet pipe (18) is fixedly connected to the input end of the water pump (17), and one end of the water inlet pipe (18) extends into the inside of the feeding box (16).
8. The rust converter preparation box according to claim 7, characterized in that: The feeding box (16) also includes a discharge pipe (19), which is fixedly connected to the output end of the water pump (17). The bottom end of the discharge pipe (19) extends to the inner side of the top of the connecting pipe (5). The discharge pipe (19) and the connecting pipe (5) are movably connected by a sealing ring bearing.
9. A rust converter preparation box according to claim 1, characterized in that: The top plate (2) is fixedly connected to a support frame (20), which is fixedly connected to the bottom of the transmission motor (3). The support frame (20) is sleeved on the outside of the transmission shaft (4) and is movably connected to the transmission shaft (4) through a rolling bearing.
10. A rust converter preparation box according to claim 1, characterized in that: The bottom side of the modulation box body (1) is provided with a discharge pipe (21).