Refractory castable screening anti-blocking device
By designing an anti-clogging device for refractory castable screening, which utilizes air to clear the screening holes and a motor-driven rotating component, the problem of clogging in screening equipment was solved, achieving a highly efficient screening effect.
Patent Information
- Application Number
- CN202422920933.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing screening equipment is prone to screen hole clogging during the screening process, resulting in poor screening efficiency and effect.
A screening and anti-clogging device for refractory castables was designed, including a collection component, a screening component, and a stirring component. The device achieves the stirring and screening of raw materials by clearing the screening holes with air and driving the screening cylinder and rotating tube with a motor.
It effectively avoids clogging of the screening holes, improves screening effect and efficiency, and ensures smooth screening of raw materials.
Smart Images

Figure CN223543424U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of high-temperature energy-saving material production technology, and in particular relates to a refractory castable screening anti-clogging device. Background Technology
[0002] Refractory castables are granular or powdered inorganic non-metallic materials made by adding binders and additives to refractory materials. They have high fluidity and are monolithic refractory materials formed by casting. The particle size of the aggregate in refractory castables has a great influence on the quality of the finished product. Therefore, it is necessary to screen the aggregate particles to obtain qualified aggregate particles.
[0003] Currently, commonly used screening equipment uses vibrating screens. However, during the screening process, raw materials can easily get stuck inside the screen, causing blockage of the screen holes and affecting the screening efficiency and effect of castables. To address this issue, we provide a refractory castable screening anti-blocking device to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a refractory castable screening anti-clogging device. Through the specific structural design of the collection component, screening component and stirring component, it solves the problems of poor raw material screening effect and low screening efficiency in existing screening devices.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a refractory castable screening and anti-clogging device, including a collection component, a screening component, and a stirring component. The collection component includes a guide cylinder, which is mounted on an external frame. The screening component is installed inside the guide cylinder and includes a screening cylinder, which is rotatably connected to the guide cylinder. The screening cylinder has several screening holes on its circumferential side. The stirring component is installed inside the screening cylinder and includes a rotating tube, which is rotatably connected to the screening cylinder. Several material-pulling plates are fixedly arranged on the circumferential side of the rotating tube, and several ventilation openings are provided on the circumferential side of the rotating tube.
[0006] The present invention is further configured such that a discharge chamber is fixedly provided on the periphery of the guide cylinder, the discharge chamber is connected to the inside of the guide cylinder, a discharge port is opened at one end of the discharge chamber, and a limit plate is fixedly provided on the inner side of the discharge chamber.
[0007] The present invention is further configured such that a first motor is installed on one side of the guide cylinder, a second motor is installed on one side of the discharge bin, a positioning threaded rod is rotatably provided between the discharge bin and the limiting plate, and the output end of the second motor is fixedly connected to the positioning threaded rod.
[0008] The present invention is further configured such that a pusher plate is slidably arranged inside the discharge hopper, the pusher plate is threadedly engaged with the positioning threaded rod, a limit frame is fixedly arranged on one side of the screening cylinder, and a third motor is installed inside the limit frame.
[0009] The present invention is further configured such that the limiting frame is rotatably connected to the guide cylinder, the output end of the third motor is fixedly connected to the rotating tube, and the output end of the first motor is fixedly connected to the limiting frame.
[0010] The present invention is further configured such that a positioning rod is fixedly provided on one side of the guide cylinder, a limiting disk is fixedly provided at one end of the positioning rod, and the rotating tube is rotatably connected to the limiting disk.
[0011] The present invention is further configured such that an air guide port is provided at one end of the rotating tube, and an air guide pipe is rotatably provided on one side of the air guide port, and the air guide pipe is connected to an external fan through a flexible hose.
[0012] The present invention has the following beneficial effects: 1. The present invention drives a fan to allow air to pass through the air duct. At this time, the air enters the screening cylinder through the ventilation port on the rotating tube, which effectively avoids the clogging of the screening holes during the screening process, thereby improving the screening effect.
[0013] 2. This utility model controls the rotation of the first motor to drive the limit frame to rotate, and the screening cylinder to rotate synchronously. At the same time, it controls the rotation of the third motor to drive the rotating tube to rotate, thereby driving the material feeding plate to rotate and continuously stir and screen the raw materials inside the screening cylinder. Meanwhile, the screening cylinder itself rotates, which improves the screening efficiency of the raw materials.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of a refractory castable screening and anti-clogging device.
[0017] Figure 2 for Figure 1 A structural sectional view.
[0018] Figure 3 This is a schematic diagram of the structure of the collecting component in this utility model.
[0019] Figure 4 for Figure 3 A structural diagram from another angle.
[0020] Figure 5 for Figure 4 A structural sectional view.
[0021] Figure 6 This is a schematic diagram of the structure of the screening component in this novel application.
[0022] Figure 7 This is a schematic diagram of the stirring assembly in this utility model.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1-Collection component, 101-Guide cylinder, 102-Discharge bin, 103-Discharge port, 104-Limiting plate, 105-First motor, 106-Second motor, 107-Positioning threaded rod, 108-Pushing plate, 2-Screwing component, 201-Screwing cylinder, 202-Screwing hole, 203-Limiting frame, 204-Third motor, 3-Stirring component, 301-Rotating tube, 302-Pushing plate, 303-Ventilation port, 304-Air guide pipe. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] For a specific implementation example, please refer to Implementation Example 1. Figure 1-7This utility model relates to a refractory castable screening and anti-clogging device, comprising a collection component 1, a screening component 2, and a mixing component 3. The collection component 1 includes a guide cylinder 101 (the guide cylinder 101 has a feed inlet on its circumference, and a sealing plate is provided at the feed inlet position, which is not shown in conventional design drawings). The guide cylinder 101 is mounted on an external frame. The screening component 2 is installed inside the guide cylinder 101. The screening component 2 includes a screening cylinder 201 (the screening cylinder 201 has a feed inlet on its circumference, and a detachable sealing plate is provided at the feed inlet position). As not shown in the conventional design drawing, the raw material is poured into the feed inlet from the feed port. After the raw material is poured into the feed inlet, the sealing plate is closed. The screening cylinder 201 and the guide cylinder 101 are rotatably connected. The screening cylinder 201 has several screening holes 202 on its circumferential side. The stirring assembly 3 is installed inside the screening cylinder 201. The stirring assembly 3 includes a rotating tube 301, which is rotatably connected to the screening cylinder 201. Several material-pulling plates 302 are fixedly arranged on the circumferential side of the rotating tube 301. Several ventilation holes 303 are opened on the circumferential side of the rotating tube 301.
[0027] Specifically, a discharge chamber 102 is fixedly provided on the periphery of the guide cylinder 101. The discharge chamber 102 is connected to the inside of the guide cylinder 101. A discharge port 103 is opened at one end of the discharge chamber 102. A limit plate 104 is fixedly provided on the inner side of the discharge chamber 102.
[0028] Furthermore, a first motor 105 is installed on one side of the guide cylinder 101, and a second motor 106 is installed on one side of the discharge bin 102. A positioning threaded rod 107 is rotatably provided between the discharge bin 102 and the limiting plate 104, and the output end of the second motor 106 is fixedly connected to the positioning threaded rod 107.
[0029] The operation process of this embodiment is as follows: In the initial state, the feed inlet corresponds to the loading inlet. The raw material is poured from the loading inlet into the feed inlet, so that the raw material is poured into the screening cylinder 201. Then, the sealing plate and the closing plate are closed. Next, the first motor 105 is controlled to rotate, driving the screening cylinder 201 to rotate. At the same time, the rotating tube 301 is controlled to rotate, driving the feeding plate 302 to rotate. During this process, air is introduced into the rotating tube 301. The air enters the screening cylinder 201 through the ventilation port 303. During the screening process, the air continuously clears the screening holes 202, so that the raw material enters the discharge bin 102 through the screening holes 202 and the guide cylinder 101. When the raw material screening is completed, Then, the feed inlet on the screening cylinder 201 is aligned with the feed outlet. Next, the internal structure of the discharge hopper 102 is controlled to push the raw material in the discharge hopper 102, so that the filtered raw material is collected. Then, the sealing plate and the closing plate are opened, and the screening cylinder 201 is controlled to rotate so that the remaining material inside the screening cylinder 201 falls into the discharge hopper 102 along the feed inlet. Then, the internal structure of the discharge hopper 102 is controlled to push the material falling into the discharge hopper 102, so that the remaining material is collected. Then, the feed inlet is aligned with the feed outlet again, and then the raw material to be screened is added to the screening cylinder 201 again. The above screening method is repeated to continuously screen the raw material.
[0030] In the second specific embodiment, based on the first specific embodiment, a pusher plate 108 is slidably arranged inside the discharge hopper 102. The pusher plate 108 is threadedly engaged with the positioning threaded rod 107. A limit frame 203 is fixedly arranged on one side of the screening cylinder 201. A third motor 204 is installed inside the limit frame 203.
[0031] Specifically, the limiting frame 203 is rotatably connected to the guide cylinder 101, the output end of the third motor 204 is fixedly connected to the rotating tube 301, and the output end of the first motor 105 is fixedly connected to the limiting frame 203. In the initial state, the pusher plate 108 is in contact with the inner wall of the discharge bin 102. After screening, the second motor 106 is controlled to drive the positioning threaded rod 107 to rotate, and the pusher plate 108 moves synchronously along the discharge bin 102, thereby pushing the raw material inside the discharge bin 102, so that the screened raw material falls and is collected along the discharge port 103.
[0032] Furthermore, a positioning rod 109 is fixedly installed on one side of the guide cylinder 101, and a limiting plate 110 is fixedly installed at one end of the positioning rod 109. The rotating tube 301 is rotatably connected to the limiting plate 110. An air guide port is opened at one end of the rotating tube 301, and an air guide pipe 304 is rotatably installed on one side of the air guide port. The air guide pipe 304 is connected to an external fan through a flexible hose. During the screening process, the fan is driven to allow air to pass through the air guide pipe 304. At this time, the air enters the screening cylinder 201 along the ventilation port 303 on the rotating tube 301, effectively preventing the screening holes 202 from being blocked during the screening process.
[0033] The operation process of this embodiment is as follows: when the raw material enters the screening cylinder 201, the first motor 105 is controlled to rotate, which drives the limit frame 203 to rotate. The screening cylinder 201 rotates synchronously. At the same time, the third motor 204 is controlled to rotate, which drives the rotating tube 301 to rotate, thereby driving the material feeding plate 302 to rotate and continuously stir and screen the raw material inside the screening cylinder 201, thereby improving the screening efficiency of the raw material.
[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A refractory castable screening anti-clogging device, characterized in that, include: A collection component (1) includes a guide cylinder (101) mounted on an external frame; Screening assembly (2), the screening assembly (2) is installed inside the guide cylinder (101), the screening assembly (2) includes a screening cylinder (201), the screening cylinder (201) is rotatably connected to the guide cylinder (101), and a plurality of screening holes (202) are opened on the circumferential side of the screening cylinder (201). And a stirring assembly (3), the stirring assembly (3) is installed inside the screening cylinder (201), the stirring assembly (3) includes a rotating tube (301), the rotating tube (301) is rotatably connected to the screening cylinder (201), a number of material feeding plates (302) are fixedly arranged on the periphery of the rotating tube (301), and a number of ventilation openings (303) are opened on the periphery of the rotating tube (301).
2. The refractory castable screening anti-clogging device according to claim 1, characterized in that, A discharge chamber (102) is fixedly provided on the periphery of the guide cylinder (101). The discharge chamber (102) is connected to the inside of the guide cylinder (101). A discharge port (103) is opened at one end of the discharge chamber (102). A limit plate (104) is fixedly provided on the inner side of the discharge chamber (102).
3. The refractory castable screening anti-clogging device according to claim 2, characterized in that, A first motor (105) is installed on one side of the guide cylinder (101), and a second motor (106) is installed on one side of the discharge bin (102). A positioning threaded rod (107) is rotatably arranged between the discharge bin (102) and the limiting plate (104). The output end of the second motor (106) is fixedly connected to the positioning threaded rod (107).
4. The refractory castable screening anti-clogging device according to claim 3, characterized in that, The discharge bin (102) is slidably provided with a pusher plate (108), and the pusher plate (108) is threadedly engaged with the positioning threaded rod (107); A limiting frame (203) is fixedly installed on one side of the screening cylinder (201), and a third motor (204) is installed inside the limiting frame (203).
5. The refractory castable screening anti-clogging device according to claim 4, characterized in that, The limiting frame (203) is rotatably connected to the guide cylinder (101), the output end of the third motor (204) is fixedly connected to the rotating tube (301), and the output end of the first motor (105) is fixedly connected to the limiting frame (203).
6. The refractory castable screening anti-clogging device according to claim 5, characterized in that, A positioning rod (109) is fixedly installed on one side of the guide cylinder (101), and a limiting plate (110) is fixedly installed at one end of the positioning rod (109). The rotating tube (301) is rotatably connected to the limiting plate (110).
7. The refractory castable screening anti-clogging device according to claim 6, characterized in that, The rotating tube (301) has an air guide port at one end, and an air guide pipe (304) is rotatably installed on one side of the air guide port. The air guide pipe (304) is connected to the external fan through a flexible hose.