Descaling device for air compressor unit
By using a scraping structure consisting of a hose and soft steel wire, along with acid and alkali solutions, the problem of poor cleaning effect and pipe damage in existing descaling devices for air compressor units has been solved, achieving efficient and thorough scale removal.
Patent Information
- Application Number
- CN202422604602.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing descaling devices for air compressor units are prone to poor performance or damage to pipes when removing scale and debris, and the dust collection structure is easily clogged, resulting in incomplete cleaning.
The scraping structure, composed of a flexible hose and soft steel wire, combined with the use of acidic or alkaline solutions, removes scale through a motor-driven scraping mechanism and achieves multiple cleaning cycles via a water pump and a water delivery pump.
It effectively removes limescale without requiring delicate operation, avoiding pipe damage and dust collection blockage, and ensuring thorough cleaning.
Smart Images

Figure CN223543653U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of air compressor technology, and in particular relates to a descaling device for air compressor units. Background Technology
[0002] An air compressor is a mechanical device that compresses and stores air. It is widely used in industrial, manufacturing, automotive repair, and household applications. By compressing air to high pressure and storing it in an air tank, an air compressor can provide the air pressure required for various equipment, tools, machines, and other applications.
[0003] A descaling device for an air compressor unit, disclosed in publication number CN209077362U, includes an electric drill and a drill rod. One end of the drill rod is fixedly connected to the electric drill, and the other end of the drill rod is externally fixedly connected to a blade or protrusion. The drill rod is hollow inside. A dust suction hole communicating with the hollow inside of the drill rod is opened on the end of the drill rod with the blade or protrusion. A brush is provided on the outer periphery of the upper part of the drill rod with the blade or protrusion. A dust suction hole communicating with the hollow inside of the drill rod is opened on the drill rod above the brush. An outlet I is provided on the upper part of the drill rod. A short pipe with an inner diameter larger than the outer diameter of the drill rod is provided outside the drill rod with outlet I. Both ends of the short pipe extend towards the center of the short pipe, and both ends of the short pipe are connected to the outer diameter of the drill rod through bearings. An outlet II is opened on the short pipe. An outlet II is connected to a discharge pipe. A negative pressure fan is provided on the discharge pipe. A receiving device is connected to the discharge pipe.
[0004] Existing descaling devices for air compressor units still have the following shortcomings:
[0005] 1. Using an electric drill to drive the blades or protrusions at the end of the drill rod to crush scale and debris inside the intercooling pipes of the air compressor, it is necessary to control the fit of the blades or protrusions to the inner diameter of the intercooling pipes of the air compressor, and it also requires extremely precise operation. Otherwise, the removal effect of scale and debris will be insufficient, or damage to the inner wall of the intercooling pipes of the air compressor will occur.
[0006] 2. During the process of vacuuming the crushed limescale debris through the suction holes on the top of the brush, larger particles of debris may easily clog the suction holes, thereby damaging the suction structure or causing some debris to not be completely removed. Utility Model Content
[0007] The purpose of this invention is to solve the problems in the existing technology that are often ineffective in removing scale and debris, or that damage the inner wall of the intercooling pipes of the air compressor, and that large particles of debris can easily clog the dust collection holes, thereby damaging the dust collection structure or causing some debris to be not completely removed. Therefore, this invention proposes a descaling device for air compressor units.
[0008] To achieve the above objectives, the present invention adopts the following technical solution:
[0009] A descaling device for an air compressor unit includes: an outer fixed cover, an outer fixed cover with a first threaded groove on its inner side, an inner fixed cover inside the outer fixed cover, a second threaded groove on the outer side of the inner fixed cover, a rubber sleeve fixedly connected to the inner side of the inner fixed cover, the outer fixed cover being threaded into the second threaded groove through the first threaded groove, and a shaft tube passing through and rotatably connected inside the outer fixed cover.
[0010] Preferably, the shaft tube is fixedly connected to a flexible tube, the side of the flexible tube is provided with a plurality of through holes, the side of the flexible tube is fixedly connected with a plurality of soft steel wires, and the through holes are disposed between the plurality of soft steel wires;
[0011] Preferably, a connecting pipe is fixedly connected to the side of the outer fixing cover away from the inner fixing cover, the shaft tube is disposed inside the connecting pipe, and two side tubes are fixedly connected to the side of the connecting pipe;
[0012] Preferably, the shaft tube is fixedly connected to the side of the connecting tube in a ring array with fasteners, the fasteners extend to the outlet end of the connecting tube, and the end of the fasteners is fixedly connected to an external fixing terminal, the external fixing terminal being rotatably connected to the side of the connecting tube away from the external fixing cover.
[0013] Preferably, a motor is provided on the side of the external fixing terminal, and the output end of the motor is fixedly connected to the side of the external fixing terminal away from the external fixing cover;
[0014] Preferably, a water pump and a water delivery pump are fixedly connected to the upper surface of the motor, and the input end of the water pump and the output end of the water delivery pump are fixedly connected to two side pipes.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] 1. This utility model, by setting a flexible hose inside the outer fixed cover, allows the hose to be pre-inserted into the air compressor water pipe during descaling. The motor drives the outer fixed terminal to rotate, which in turn drives the shaft tube and hose to rotate. The soft steel wire on the surface of the hose can scrape off the scale inside the water pipe during the rotation of the hose, without the need to deliberately control the size of the scraper or the operating method.
[0017] 2. This utility model uses a water pump to first transfer acidic or alkaline solutions from the side pipe and connecting pipe to the hose, and then delivers the solution into the water pipe through the through hole on the hose, thereby helping to dissolve and scrape off the scale. After the initial scraping, the solution and the crushed residue can be extracted through the through hole by a water pump. After that, the water supply pump and the water pump can be used to repeatedly flush the water pipe with clean water to help remove the scale. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the front structure of a descaling device for an air compressor unit proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the rear structure of a descaling device for an air compressor unit proposed in this utility model;
[0020] Figure 3 for Figure 1 A schematic diagram of the structure of part A;
[0021] Figure 4 This is a schematic diagram of the internal cross-section of the sleeve structure of a descaling device for an air compressor unit proposed in this utility model.
[0022] In the diagram: 1. Outer fixing cover, 2. No. 1 threaded groove, 3. Shaft tube, 4. Flexible hose, 5. Through hole, 6. Soft steel wire, 7. Fixing component, 8. Connecting pipe, 9. Side pipe, 10. Outer fixing terminal, 11. Motor, 12. Water pump, 13. Water delivery pump, 14. Inner fixing cover, 15. No. 2 threaded groove, 16. Rubber sleeve. Detailed Implementation
[0023] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.
[0024] Reference Figures 1-4 A descaling device for an air compressor unit includes: an outer fixed cover 1, an outer fixed first threaded groove 2 provided on the inner side of the outer fixed cover 1, an inner fixed cover 14 provided inside the outer fixed cover 1, a second threaded groove 15 provided on the outer side of the inner fixed cover 14, a rubber sleeve 16 fixedly connected to the inner side of the inner fixed cover 14, the outer fixed cover 1 being threadedly connected to the second threaded groove 15 through the outer fixed first threaded groove 2, and a shaft tube 3 passing through and rotatably connected inside the outer fixed cover 1. Before descaling, the inner fixed cover 14 can be sleeved on the outside of the air compressor water pipe, and a tight connection with the air compressor water pipe can be achieved through the rubber sleeve 16. Furthermore, the outer fixed cover 1 is threadedly connected to the outside of the inner fixed cover 14, which can achieve a better connection between the descaling structure and the power structure.
[0025] The shaft tube 3 is fixedly connected to a flexible hose 4. Several through holes 5 are provided on the side of the flexible hose 4. Several soft steel wires 6 are fixedly connected to the side of the flexible hose 4. The through holes 5 are located between the several soft steel wires 6. By setting the flexible hose 4 inside the outer fixed cover 1, the flexible hose 4 can be pre-inserted into the air compressor water pipe when descaling.
[0026] A connecting pipe 8 is fixedly connected to the side of the outer fixing cover 1 away from the inner fixing cover 14. The shaft pipe 3 is set inside the connecting pipe 8. Two side pipes 9 are fixedly connected to the side of the connecting pipe 8.
[0027] The shaft tube 3 is fixedly connected to the side of the connecting tube 8 in a ring array with fasteners 7. The fasteners 7 extend to the outlet end of the connecting tube 8. The end of the fasteners 7 is fixedly connected to an external fixing terminal 10. The external fixing terminal 10 is rotatably connected to the side of the connecting tube away from the external fixing cover 1.
[0028] A motor 11 is provided on the side of the external fixed terminal 10. The output end of the motor 11 is fixedly connected to the side of the external fixed terminal 10 away from the external fixed cover 1. The motor 11 drives the external fixed terminal 10 to rotate, and then the fixing part 7 drives the shaft tube 3 and the hose 4 to rotate. The soft steel wire 6 provided on the surface of the hose 4 can scrape off the scale inside the water pipe during the rotation of the hose 4 without deliberately controlling the scraper size and operation method.
[0029] A water pump 12 and a water delivery pump 13 are fixedly connected to the upper surface of the motor 11. The input end of the water pump 12 and the output end of the water delivery pump 13 are fixedly connected to two side pipes 9. The water delivery pump 13 can first transfer acidic or alkaline solutions from the side pipes 9 and the connecting pipe 8 to the hose 4, and then send the solution into the water pipe through the through hole 5 on the hose 4, thereby helping to dissolve and scrape off the scale. After the initial scraping, the solution and the crushed residue can be extracted through the through hole 5 by the water pump 12. After that, the water delivery pump 13 and the water pump 12 can also repeatedly flush the water pipe with clean water to help remove the scale.
[0030] The functional principle of this utility model can be explained through the following operation methods:
[0031] Before descaling, the inner fixed cover 14 can be fitted onto the outside of the air compressor water pipe and the rubber sleeve 16 can be used to achieve a tight connection with the air compressor water pipe. The outer fixed cover 1 can be threaded onto the outside of the inner fixed cover 14, which can achieve a better connection between the descaling structure and the power structure.
[0032] By setting the hose 4 inside the outer fixing cover 1, when descaling, the hose 4 can be pre-inserted into the air compressor water pipe. The motor 11 drives the outer fixing terminal 10 to rotate, and then the fixing part 7 drives the shaft tube 3 and the hose 4 to rotate. The soft steel wire 6 on the surface of the hose 4 can scrape off the scale in the water pipe during the rotation of the hose 4, without having to deliberately control the scraper size and operating method.
[0033] The water pump 13 can first transfer acidic or alkaline solutions from the side pipe 9 and the connecting pipe 8 to the hose 4, and then send the solution into the water pipe through the through hole 5 on the hose 4, thereby helping to dissolve and scrape off the scale. After the initial scraping, the water pump 12 can be used to extract the solution and the crushed residue through the through hole 5. After that, the water pump 13 and the water pump 12 can also be used to repeatedly flush the water pipe with clean water to help remove the scale.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A descaling device for an air compressor unit, characterized in that, The device includes an outer fixing cover (1), the inner side of which is provided with an outer fixing first threaded groove (2), the inner fixing cover (14) is provided inside the outer fixing cover (1), the outer side of which is provided with a second threaded groove (15), a rubber sleeve (16) is fixedly connected to the inner side of the inner fixing cover (14), the outer fixing cover (1) is threadedly connected to the second threaded groove (15) through the outer fixing first threaded groove (2), and a shaft tube (3) is rotatably connected through the outer fixing cover (1).
2. The descaling device for an air compressor unit according to claim 1, characterized in that, in: The shaft tube (3) is fixedly connected to a flexible tube (4). The flexible tube (4) has several through holes (5) on its side. Several soft steel wires (6) are fixedly connected to the side of the flexible tube (4). The through holes (5) are located between the several soft steel wires (6).
3. The descaling device for an air compressor unit according to claim 1, characterized in that, in: The outer fixing cover (1) is fixedly connected to a connecting pipe (8) on the side away from the inner fixing cover (14), the shaft tube (3) is disposed inside the connecting pipe (8), and two side tubes (9) are fixedly connected to the side of the connecting pipe (8).
4. The descaling device for an air compressor unit according to claim 3, characterized in that, in: The shaft tube (3) is fixedly connected to the side of the connecting tube (8) in a ring array with fasteners (7). The fasteners (7) extend to the outlet end of the connecting tube (8). The end of the fasteners (7) is fixedly connected to an external fixing terminal (10). The external fixing terminal (10) is rotatably connected to the side of the connecting tube away from the external fixing cover (1).
5. A descaling device for an air compressor unit according to claim 4, characterized in that, in: A motor (11) is provided on the side of the external fixing terminal (10), and the output end of the motor (11) is fixedly connected to the side of the external fixing terminal (10) away from the external fixing cover (1).
6. A descaling device for an air compressor unit according to claim 5, characterized in that, in: A water pump (12) and a water delivery pump (13) are fixedly connected to the upper surface of the motor (11). The input end of the water pump (12) and the output end of the water delivery pump (13) are fixedly connected in two side pipes (9).
Citation Information
Patent Citations
Intercooling descaling device of air compressor
CN209077362U