Feeding decoiling system

Abstract

The utility model relates to a feeding decoiling system. The feeding decoiling system comprises a guiding front portion, a decoiling middle portion and a guiding rear portion. The decoiling middle part comprises a vertical side wall, an upper supporting roller, a lower pressing roller, a motor, a chain wheel A, a chain wheel B and a chain; a buckling strip is buckled on the top of the vertical side wall; a vertical guide groove is formed in the vertical side wall below the buckling strip; a lifting block is vertically arranged in the vertical guide groove in a sliding fit mode. The end part of the lower pressing roller is rotationally connected with the lifting block; the lower pressing roller and the upper supporting roller are arranged in a staggered mode. The upper supporting roller comprises a plurality of driven rollers and a first driving roller; the end part of the driving roller A is coaxially and fixedly connected with a chain wheel A; the chain wheel B is coaxially and fixedly connected with a motor output shaft; the chain wheel A and the chain wheel B are connected through a chain. The upper supporting roller and the lower pressing roller can be matched with each other to fully extrude a steel coil, internal stress of the steel coil is eliminated, and the decoiling effect of the steel coil is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of steel coil leveling equipment, and in particular to a feeding and leveling system. Background Technology

[0002] Steel coils are thin steel sheets rolled into a coil shape, offering unique advantages in storage and transportation. The first step in steel coil production is leveling. Currently, various leveling equipment exists. The utility model patent CN213591444U, an adjustable-height cold-rolled steel coil leveling machine, is a specialized steel coil leveling device. This utility model can adjust the height of the first extrusion roller 7, thereby adjusting the gap size between the second extrusion roller 10 and the first extrusion roller 7; this gap provides space for the steel coil sheet to pass through; the adjustment of this gap size can accommodate steel coils of different thicknesses. However, the first extrusion roller 7 and the second extrusion roller 10 are arranged in a one-to-one correspondence; the first extrusion roller 7 is positioned directly above the second extrusion roller 10. This means that when the leveling machine aligns the steel coil, the downward pressure of the first extrusion roller 7 cannot exceed the upper surface of the second extrusion roller 10, resulting in poor stress relief for maintaining the curvature within the steel coil. This leads to a less than ideal leveling effect for the steel coil. Utility Model Content

[0003] The purpose of this invention is to solve the above-mentioned problems and provide a feeding and leveling system.

[0004] The technical solution of this utility model is as follows: A feeding and leveling system includes a front guide section, a middle leveling section, and a rear guide section connected end to end; the front guide section guides the steel coil, allowing it to smoothly pass through the middle leveling section for leveling; the rear guide section pulls the leveled steel coil for conveying the steel; both the front and rear guide sections are rotatably connected to several transverse support rollers to provide stable support for the unfolded steel coil; the rotating support rollers can reduce the resistance encountered by the steel coil during flow; the middle leveling section includes symmetrically arranged vertical sidewalls, an upper support roller, a lower pressure roller, a motor, sprocket A, sprocket B, and a chain; a fastening strip is fastened to the top of the vertical sidewall; a vertical guide groove is provided on the vertical sidewall below the fastening strip; the fastening strip closes the vertical guide groove; in this embodiment, the fastening strip is connected to the vertical sidewall by screws; a lifting block is vertically slidably fitted inside the vertical guide groove; the end of the lower pressure roller is rotatably connected to the lifting block. The system is integrated with the lifting block; a worm gear screw jack is installed on the top of the fastening strip; the output end of the worm gear screw jack passes through the fastening strip and connects to the lifting block; a handwheel A is coaxially installed on the outward-facing input end of the worm gear screw jack on one side of the leveling section; by operating the handwheel A, the worm gear screw jack can be operated, causing the lifting block and the lower pressure roller to rise and fall; the end of the upper support roller is rotatably connected to the lower part of the vertical side wall; the lower pressure roller and the upper support roller are staggered; the upper support roller and the lower pressure roller cooperate with each other to fully compress the steel coil to eliminate the internal stress of the steel coil, which is beneficial to ensuring the leveling effect of the steel coil; the upper support roller includes several passive rollers and one active roller A; a sprocket A is coaxially fixed to the end of the active roller A; sprocket B is coaxially fixed to the output shaft of the motor; sprocket A and sprocket B are connected by a chain; the motor outputs torque, which drives the active roller A to rotate through sprocket A, chain, and sprocket B, providing power for the circulation of the steel coil.

[0005] Preferably, the active roller is positioned at the rear to ensure that the steel coil can smoothly leave the center of the leveling process.

[0006] Furthermore, a vertical slide groove is provided in front of the vertical guide groove; a vertical slider is vertically slidably fitted inside the vertical slide groove; the middle section of the leveling also includes a transverse pressure roller; the end of the pressure roller is rotatably connected to the vertical slider; the upper support roller also includes a drive roller B; the middle section of the leveling also includes a sprocket C coaxially fixed to the end of the drive roller B; the drive roller B is located directly below the pressure roller; the sprocket C is connected to the chain; the pressure roller cooperates with the drive roller B to provide rotational power for the steel coil at the front end of the middle section of the leveling.

[0007] Preferably, the middle part of the leveling section also includes a synchronous shaft; the end of the synchronous shaft is coaxially fixed to the inward input end of the worm gear screw jack; the synchronous shaft enables the lifting blocks on both sides to rise and fall synchronously, ensuring the levelness of the lower pressure roller.

[0008] Preferably, the support rollers at the front of the guide are arranged along an arc; within the front of the guide, the support rollers at the front are set lower than the support rollers at the rear; the support rollers at the rear of the guide are arranged along a horizontal straight line; in this way, the steel coil can be smoothly unfolded in the front of the guide, which is conducive to leveling in the middle of the leveling process.

[0009] Furthermore, a retaining roller is installed above the support roller in the middle of the guide section to block the steel coil and prevent most of the steel coil from being pulled to the middle of the leveling section and causing crushing.

[0010] Furthermore, the guide front also includes symmetrically arranged front sidewalls; the end of the support roller is rotatably connected to the front sidewall; the end of the retaining ring roller is rotatably connected to the front sidewall to reduce the flow resistance of the steel coil.

[0011] Preferably, the middle section of the leveling section also includes a tensioning screw; both ends of the tensioning screw pass through the vertical sidewall and are threaded with nuts; the tensioning screw drives the vertical sidewall to move closer to the middle, supported by the upper support roller, to ensure the vertical stability of the vertical sidewall.

[0012] Preferably, both the front and rear guide sections are equipped with centering mechanisms. These mechanisms include two guide rods, symmetrically arranged centering components, and a double-ended screw. Each centering component includes a guide block that slides with the guide rods, a guide plate, an inverted L-shaped clamp, and a screw nut. The guide block is fixed to the bottom of the guide plate. The guide rods slide with the guide block to guide the movement of the centering components. The clamp is positioned inwards and fixed to the top of the guide plate to restrict the edge of the steel coil, ensuring smooth coil flow. The double-ended screw has a positive thread section and a negative thread section at each end. The centering components on both sides are fixed with screw nuts that mate with the positive and negative thread sections, respectively. A handwheel (B) is coaxially fixed to the end of the double-ended screw. Operating the handwheel causes the double-ended screw to rotate. The rotating double-ended screw, through the screw nut, causes the centering components to move in the same or opposite directions to achieve centering, ensuring the steel coil is centered and guaranteeing smooth leveling of the middle section.

[0013] Furthermore, the guide rods are symmetrically arranged on both sides of the double-ended screw to ensure that the centering component is at a stable tilt angle.

[0014] Furthermore, the top of the clamp is provided with a longitudinal observation hole, which allows observation of the clamp's positioning effect on the edge of the steel coil.

[0015] The beneficial effects of this utility model are as follows: The feeding and leveling system of this utility model has the following advantages:

[0016] (1) The upper support roller and the lower pressure roller of this utility model can cooperate with each other to fully compress the steel coil, eliminate the internal stress of the steel coil, and help ensure the opening and leveling effect of the steel coil.

[0017] (2) The support rollers at the front of the guide of this utility model are arranged along an arc; in the front of the guide, the support rollers at the front are set lower than the support rollers at the rear; the support rollers at the rear of the guide are arranged along a horizontal straight line; in this way, the steel coil can be smoothly unfolded at the front of the guide, so as to facilitate the leveling in the middle of the leveling.

[0018] (3) The centering mechanism of this utility model centers the steel coil, ensuring smooth leveling of the middle part. Attached Figure Description

[0019] Figure 1 This is a perspective view of the feeding and leveling system of this utility model;

[0020] Figure 2 yes Figure 1 A magnified view of the I-shaped image;

[0021] Figure 3 yes Figure 1 Top view;

[0022] Figure 4 yes Figure 3 AA section view;

[0023] Figure 5 yes Figure 3 BB cross-sectional view;

[0024] Figure 6 yes Figure 4 CC section view;

[0025] Figure 7 It is a three-dimensional part of the center piece. Figure 1 ;

[0026] Figure 8 It is a three-dimensional part of the center piece. Figure 2 ;

[0027] Figures 9-11 This is a photograph of the actual product of this utility model;

[0028] In the diagram: 0. Steel coil, 1. Front guide section, 11. Baffle roller, 12. Front side wall, 2. Leveling center section, 21. Vertical side wall, 211. Fastening strip, 212. Vertical guide groove, 213. Lifting block, 214. Worm gear screw jack, 215. Handwheel A, 216. Vertical slide groove, 217. Vertical slider, 221. Passive roller, 222. Active roller A, 223. Active roller B, 23. Lower pressure roller, 24. Motor, 2 5. Sprocket A, 26. Sprocket B, 27. Chain, 281. Pressure roller, 282. Sprocket C, 291. Synchronous shaft, 292. Tensioning screw, 293. Nut, 3. Rear guide section, 4. Support roller, 5. Centering mechanism, 51. Guide rod, 52. Centering component, 521. Guide block, 522. Guide plate, 523. Clamping plate, 5231. Observation hole, 53. Double-ended screw, 54. Lead screw nut, 55. Handwheel B. Detailed Implementation

[0029] Example 1: See Figure 1-8A feeding and leveling system includes a front guide section 1, a middle leveling section 2, and a rear guide section 3 connected end to end. The front guide section 1 guides the steel coil 0, allowing it to smoothly pass through the middle leveling section 2 for leveling. The rear guide section 3 pulls the leveled steel coil 0 to transport the steel. Both the front guide section 1 and the rear guide section 3 are rotatably connected to several transverse support rollers 4 to provide stable support for the unfolded steel coil 0. The rotating support rollers 4 can reduce the resistance encountered by the steel coil 0 during its flow. The middle leveling section 2 includes symmetrically arranged sections on both sides. The structure includes a vertical sidewall 21, an upper support roller, a lower pressure roller 23, a motor 24, a sprocket A 25, a sprocket B 26, and a chain 27. A fastening strip 211 is fastened to the top of the vertical sidewall 21. A vertical guide groove 212 is provided below the fastening strip 211 on the vertical sidewall 21. The fastening strip 211 closes the vertical guide groove 212. A lifting block 213 slides vertically within the vertical guide groove 212. The end of the lower pressure roller 23 is rotatably connected to the lifting block 213, forming an integral unit with it. A worm gear is installed on the top of the fastening strip 211. The screw jack 214 has an output end that passes through a fastening strip 211 and connects to the lifting block 213. A handwheel A 215 is coaxially mounted on the outward-facing input end of the screw jack 214 on one side of the flattened middle section 2. Operating the handwheel A 215 enables the screw jack 214 to operate, causing the lifting block 213 and the lower pressure roller 23 to rise and fall. The end of the upper support roller is rotatably connected to the lower part of the vertical side wall 21. The lower pressure roller 23 is staggered from the upper support roller. The upper support roller and the lower pressure roller 23 cooperate with each other. It can fully compress the steel coil 0 to eliminate the internal stress of the steel coil 0, which is conducive to ensuring the leveling effect of the steel coil 0; the upper support roller includes several passive rollers 221 and one active roller A 222; the end of the active roller A 222 is coaxially fixed to a sprocket A 25; the sprocket B 26 is coaxially fixed to the output shaft of the motor 24; the sprocket A 25 and the sprocket B 26 are connected by a chain 27; the motor 24 outputs torque, which drives the active roller A 222 to rotate through the sprocket A 25, the chain 27 and the sprocket B 26, providing power for the circulation of the steel coil 0.

[0030] Compared with the prior art, the upper support roller and lower pressure roller 23 of this utility model can cooperate with each other to fully compress the steel coil 0, eliminate the internal stress of the steel coil 0, and help ensure the leveling effect of the steel coil 0.

[0031] The active roller 222 is positioned at the rear to ensure that the steel coil 0 can smoothly leave the leveling center 2.

[0032] A vertical guide groove 212 is provided in front of a vertical slide groove 216; a vertical slider 217 is vertically slidably fitted in the vertical slide groove 216; the leveling middle section 2 also includes a transverse pressure roller 281; the end of the pressure roller 281 is rotatably connected to the vertical slider 217; the upper support roller also includes a drive roller B 223; the leveling middle section 2 also includes a sprocket C 282 coaxially fixed to the end of the drive roller B 223; the drive roller B 223 is located directly below the pressure roller 281; the sprocket C 282 is connected to the chain 27; the pressure roller 281 and the drive roller B 223 cooperate to provide rotational power for the steel coil 0 at the front end of the leveling middle section 2.

[0033] The middle section 2 of the leveling section also includes a synchronous shaft 291; the end of the synchronous shaft 291 is coaxially fixed to the inward input end of the worm gear screw jack 214; the synchronous shaft 291 enables the lifting blocks 213 on both sides to rise and fall synchronously, ensuring the levelness of the lower pressure roller 23.

[0034] The support rollers 4 of the front guide 1 are arranged along an arc; inside the front guide 1, the front support rollers 4 are set lower than the rear support rollers 4; the support rollers 4 of the rear guide 3 are arranged along a horizontal straight line; in this way, the steel coil 0 can be smoothly unfolded in the front guide 1, so as to facilitate the leveling in the leveling middle section 2.

[0035] A retaining roller 11 is provided above the support roller 4 in the middle of the guide front part 1 to block the steel ring and prevent most of the steel coil 0 from being pulled to the middle of the leveling part 2 and crushed.

[0036] The guide front part 1 also includes front sidewalls 12 arranged symmetrically on the left and right; the end of the support roller 4 is rotatably connected to the front sidewall 12; the end of the retaining ring roller is rotatably connected to the front sidewall 12 to reduce the flow resistance of the steel coil 0.

[0037] The middle section 2 of the leveling section also includes a tensioning screw 292; both ends of the tensioning screw 292 pass through the vertical sidewall 21 and are threaded with nuts 293; the tensioning screw 292 drives the vertical sidewall 21 to move closer to the middle and is supported by the upper support roller to ensure the vertical stability of the vertical sidewall 21.

[0038] Both the front guide section 1 and the rear guide section 3 are equipped with a centering mechanism 5. The centering mechanism 5 includes two guide rods 51, centering components 52 arranged symmetrically on the left and right, and a double-ended screw 53. The centering component 52 includes a guide block 521 that slides with the guide rods 51, a guide plate 522, an inverted L-shaped clamping plate 523, and a lead screw nut 54. The guide block 521 is fixed to the bottom of the guide plate 522. The guide rods 51 slide with the guide block 521 to provide guidance for the movement of the centering component 52. The clamping plate 523 is arranged inward and fixed to the top of the guide plate 522. The edges of the steel coil 0 are restricted to ensure its smooth flow. The double-ended screw 53 has a positive thread section and a negative thread section at both ends. The centering parts 52 on the left and right sides are respectively fixed with screw nuts 54 that cooperate with the positive thread section and the negative thread section. The end of the double-ended screw 53 is coaxially fixed with a handwheel 55. The handwheel 55 is operated to rotate the double-ended screw 53. The rotating double-ended screw 53 moves the centering parts 52 in the same direction or opposite direction through the screw nuts 54 to achieve the centering effect, so that the steel coil 0 is centered and the leveling center 2 is leveled smoothly.

[0039] The centering component 52 of the front guide 1 is inclined; the inclination angle of the centering component 52 matches the arc of the support roller 4 of the front guide 1; the centering component 52 of the rear guide 3 is horizontal; thus, the two centering mechanisms 5 are more adaptable to the flow of steel coils 0.

[0040] The working principle of this embodiment is as follows: the front guide 1 guides the steel coil 0, allowing it to smoothly pass through the leveling center 2 for leveling; the rear guide 3 pulls the leveled steel coil 0 for conveying the steel; the rotating support roller 4 reduces the resistance encountered by the steel coil 0 during its flow; the worm gear screw jack 214 is activated by operating the handwheel A 215, causing the lifting block 213 and the lower pressure roller 23 to rise and fall, which serves to compress the steel coil 0 and facilitates the installation of the end of the steel coil 0 in the leveling center 2; the upper support roller and the lower pressure roller 23 cooperate to fully compress the steel coil 0, eliminating internal stress and ensuring the leveling effect; the motor 24 outputs torque, which drives the drive roller A 222 to rotate through the sprocket A 25, chain 27, and sprocket B 26, providing power for the flow of the steel coil 0. The pressure roller 281 cooperates with the drive roller B 223 to provide flow power for the steel coil 0 at the front end of the leveling center 2.

[0041] Example 2: Example 2 is basically the same as Example 1, and the similarities will not be repeated. The difference is that the guide rods 51 are symmetrically arranged on both sides of the double-ended screw 53 to ensure that the centering member 52 is at a stable tilt angle.

[0042] The top of the clamping plate 523 is provided with a longitudinal observation hole 5231, which can be used to observe the clamping effect of the clamping plate 523 on the edge of the steel coil.

Claims

1. A feeding and leveling system, comprising a guide front section, a leveling middle section, and a guide rear section connected end to end; both the guide front section and the guide rear section are rotatably connected to a plurality of transverse support rollers; characterized in that, The leveling section includes symmetrically arranged vertical sidewalls, an upper support roller, a lower pressure roller, a motor, sprocket A, sprocket B, and a chain. A fastening strip is fastened to the top of the vertical sidewalls. A vertical guide groove is provided on the vertical sidewall below the fastening strip. A lifting block slides vertically within the guide groove. The end of the lower pressure roller is rotatably connected to the lifting block. A worm gear screw jack is installed on the top of the fastening strip. The output end of the worm gear screw jack passes through the fastening strip and connects to the lifting block. A handwheel A is coaxially mounted on the outward-facing input end of the worm gear screw jack on one side of the leveling section. The end of the upper support roller is rotatably connected to the lower part of the vertical sidewall. The lower pressure roller is staggered from the upper support roller. The upper support roller includes several passive rollers and one active roller A. Sprocket A is coaxially fixed to the end of the active roller A. Sprocket B is coaxially fixed to the motor output shaft. Sprocket A and sprocket B are connected by a chain.

2. The feeding and leveling system according to claim 1, characterized in that: The active roller is positioned at the rear.

3. The feeding and leveling system according to claim 2, characterized in that: A vertical guide groove is provided in front of the vertical guide groove; a vertical slider is vertically slidably fitted in the vertical guide groove; the middle of the leveling section also includes a horizontal pressure roller; the end of the pressure roller is rotatably connected to the vertical slider; the upper support roller also includes a drive roller B; the middle of the leveling section also includes a sprocket C coaxially fixed to the end of the drive roller B; the drive roller B is located directly below the pressure roller; the sprocket C is connected to the chain.

4. The feeding and leveling system according to claim 1, characterized in that: The middle section of the jacking also includes a synchronous shaft; the end of the synchronous shaft is coaxially fixed to the inward input end of the worm gear screw jack.

5. The feeding and leveling system according to claim 1, characterized in that: The support rollers at the front of the guide are arranged along an arc; within the front of the guide, the support rollers at the front are set lower than the support rollers at the rear; the support rollers at the rear of the guide are arranged along a horizontal straight line.

6. The feeding and leveling system according to claim 5, characterized in that: A retaining roller is provided above the support roller in the middle position of the guide.

7. The feeding and leveling system according to claim 1, characterized in that: The middle section of the leveling section also includes a tensioning screw; both ends of the tensioning screw pass through the vertical sidewall and are threaded with nuts.

8. The feeding and leveling system according to claim 1, characterized in that: Both the front and rear of the guide are equipped with a centering mechanism; the centering mechanism includes two guide rods, centering components arranged symmetrically on the left and right, and a double-ended screw; the centering components include a guide block that slides with the guide rods, a guide plate, an inverted L-shaped clamping plate, and a screw nut; the guide block is fixed to the bottom of the guide plate; The clamping plate is set inward and fixed to the top of the guide plate; the two ends of the double-ended screw are respectively provided with a positive thread section and a negative thread section; the centering parts on the left and right sides are respectively fixed with screw nuts that mate with the positive thread section and the negative thread section; a handwheel B is coaxially fixed to the end of the double-ended screw.

9. The feeding and leveling system according to claim 8, characterized in that: The guide rods are symmetrically arranged on both sides of the double-ended screw.

10. The feeding and leveling system according to claim 8, characterized in that: The top of the clamp has a longitudinal observation hole.

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