Low-loss wire rod machine

Abstract

The utility model provides a low loss wire rod machine relates to wire rod machine technical field, including: support frame, the top of support frame is fixedly connected with the fixed mount, the top of fixed mount is fixedly connected with the electric telescopic pole, the telescopic end of electric telescopic pole passes through fixed mount sliding, and the fixed mount is fixed with the electric telescopic pole. The telescopic end of the electric telescopic rod is fixedly connected with a coiling assembly, and an auxiliary assembly is arranged at the top of the supporting frame. When the copper bar or copper pipe coiling device is used, the supporting frame, the fixing frame, the electric telescopic rod, the coiling assembly and the auxiliary assembly are used in a matched mode, the threaded rod is rotated to drive the second clamping block to move downwards to be matched with the first clamping block to clamp and fix one end of a copper bar or copper pipe, and after coiling is completed, the copper bar or copper pipe is clamped and fixed. The limiting end is not perpendicular to the formed workpiece, the situation that the limiting end of a copper rod or a copper pipe needs to be cut off subsequently, and consequently the copper rod or the copper pipe is damaged is avoided, and the machining cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of coiling machine technology, and in particular to a low-loss coiling machine. Background Technology

[0002] Copper is widely used in the non-ferrous metals processing industry. Due to its excellent electrical conductivity, wear resistance, and corrosion resistance, copper is widely applied in both industrial and civilian sectors. The processing of copper into various specifications typically involves melting it in a smelting furnace, then shaping it into standard-sized copper bars using molds, and finally coiling these bars into the desired circular shape.

[0003] The existing method of coiling copper rods or tubes involves fixing one end of the copper rod or tube into a side hole of a circular turntable. Driven by a motor, the turntable causes the copper rod or tube to rotate in a circular motion. Under the action of the guide wheel on the outside of the turntable, the copper rod or tube coils on the surface of the turntable, forming a relatively circular ring. However, one end of the copper rod or tube is inserted into the inside of the turntable, using this as the force point to force the copper rod or tube to coil around the surface of the turntable. The limiting end of the copper rod or tube is perpendicular to the coiled ring-shaped workpiece. Subsequently, the limiting end of the copper rod or tube needs to be cut off, resulting in copper rod loss and increasing processing costs. Utility Model Content

[0004] The purpose of this invention is to solve the problem in the prior art where the limiting end of the copper rod is perpendicular to the coiled annular workpiece, requiring the limiting end of the copper rod to be cut off later, resulting in copper rod loss. Therefore, a low-loss coiling machine is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a low-loss coiling machine, comprising: a support frame, a fixed frame fixedly connected to the top of the support frame, an electric telescopic rod fixedly connected to the top of the fixed frame, the telescopic end of the electric telescopic rod slidingly penetrating the outer surface of the fixed frame, a coiling assembly fixedly connected to the telescopic end of the electric telescopic rod, and an auxiliary component provided on the top of the support frame; a coiling assembly, comprising a first motor and a second outer disc, the first motor fixedly connected to the bottom of the support frame, the output end of the first motor rotatably penetrating the outer surface of the support frame, the output end of the first motor fixedly connected to the first outer disc, a first inner disc fixedly connected to the top center of the first outer disc, a first clamping block fixedly connected to the top edge of the first outer disc, a second inner disc fixedly connected to the bottom center of the second outer disc, a threaded rod rotatably connected to the inner surface of the second outer disc, and a second clamping block rotatably connected to the outer surface of the threaded rod near the bottom.

[0006] Preferably, the auxiliary components are provided in multiple groups, and the multiple groups of auxiliary components are equidistantly arranged on the top of the support frame. Each auxiliary component includes a second motor, which is fixedly connected to the bottom of the support frame.

[0007] Preferably, the output end of the second motor is fixedly connected to a mounting rod, and the outer surface of the mounting rod rotatably penetrates the outer surface of the support frame.

[0008] Preferably, a mounting post is fixedly connected to the outer surface of the mounting rod, and a ring block is fixedly connected to the outer surface of the mounting post.

[0009] Preferably, a fixed base is fixedly connected to the top center of the second outer disk, and a rotating rod is rotatably connected to the inner surface of the fixed base. The top of the rotating rod is fixedly connected to the telescopic end of the electric telescopic rod.

[0010] Preferably, the top of the first inner disk is fixedly connected with a plurality of fixed rods at equal intervals, and the outer surfaces of the plurality of fixed rods slide through the outer surfaces of the second inner disk and the second outer disk in sequence.

[0011] Preferably, a guide rod is fixedly connected to the top of the second clamping block, and the outer surface of the guide rod is slidably connected to the inner surface of the second outer disk.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, during use, the support frame, fixing frame, electric telescopic rod, coiling assembly and auxiliary components are used in combination. By rotating the threaded rod, it drives the second clamping block to move downward, which cooperates with the first clamping block to clamp and fix one end of the copper rod or copper tube. After the coiling is completed, the limiting end will not be perpendicular to the formed workpiece, avoiding the need to cut off the limiting end of the copper rod or copper tube later, which would cause the copper rod or copper tube to be damaged and reduce the processing cost.

[0014] 2. In this utility model, when in use, a guide rod is fixedly connected to the top of the second clamping block, so that when the second clamping block moves up and down, it will slide correspondingly on the inner surface of the second outer plate through the guide rod, which plays a limiting role and prevents it from shifting when docking with the first clamping block, thus requiring manual adjustment. It is highly practical. Attached Figure Description

[0015] Figure 1 A perspective view of a low-loss disc forming machine is provided for this utility model;

[0016] Figure 2 This utility model provides a schematic diagram of the structure of the disc-forming component of a low-loss disc-forming machine;

[0017] Figure 3A schematic diagram of the auxiliary component structure of a low-loss coiling machine is provided for this utility model;

[0018] Figure 4 A bottom view of a low-loss coiling machine is provided for this utility model.

[0019] Legend: 1. Support frame; 2. Disc assembly; 201. First motor; 202. First outer disc; 203. First clamping block; 204. Second clamping block; 205. First inner disc; 206. Second inner disc; 207. Fixed rod; 208. Fixed seat; 209. Rotating rod; 210. Threaded rod; 211. Second outer disc; 212. Guide rod; 3. Auxiliary assembly; 301. Second motor; 302. Mounting rod; 303. Mounting column; 304. Ring block; 4. Fixed frame; 5. Electric telescopic rod. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1, such as Figures 1-4As shown, this utility model provides a low-loss coiling machine, including: a support frame 1, a fixed frame 4 fixedly connected to the top of the support frame 1, an electric telescopic rod 5 fixedly connected to the top of the fixed frame 4, the telescopic end of the electric telescopic rod 5 slidingly penetrating the outer surface of the fixed frame 4, a coiling assembly 2 fixedly connected to the telescopic end of the electric telescopic rod 5, and an auxiliary assembly 3 provided on the top of the support frame 1; the coiling assembly 2 includes a first motor 201 and a second outer disk 211, the first motor 201 is fixedly connected to the bottom of the support frame 1, the output end of the first motor 201 rotatably penetrating the outer surface of the support frame 1, a first outer disk 202 fixedly connected to the output end of the first motor 201, a first inner disk 205 fixedly connected to the top center of the first outer disk 202, a first clamping block 203 fixedly connected to the top edge of the first outer disk 202, a second inner disk 206 fixedly connected to the bottom center of the second outer disk 211, and a threaded rod 210 rotatably connected to the inner surface of the second outer disk 211. A second clamping block 204 is rotatably connected to the outer surface of the threaded rod 210 near the bottom. Multiple sets of auxiliary components 3 are equidistantly arranged on the top of the support frame 1. Each auxiliary component 3 includes a second motor 301, which is fixedly connected to the bottom of the support frame 1. An installation rod 302 is fixedly connected to the output end of the second motor 301. The outer surface of the installation rod 302 rotatably penetrates the outer surface of the support frame 1. An installation column 303 is fixedly connected to the outer surface of the installation rod 302. A ring block 304 is fixedly connected to the outer surface of the installation column 303. A fixed seat 208 is fixedly connected to the top center of the second outer disk 211. A rotating rod 209 is rotatably connected to the inner surface of the fixed seat 208. The top of the rotating rod 209 is fixedly connected to the telescopic end of the electric telescopic rod 5. Multiple fixed rods 207 are equidistantly fixedly connected to the top of the first inner disk 205. The outer surfaces of the multiple fixed rods 207 slide sequentially through the outer surfaces of the second inner disk 206 and the second outer disk 211.

[0023] The overall effect of Embodiment 1 is as follows: when the copper rod or tube is coiled, one end of the copper rod or tube is first placed between the first clamping block 203 and the second clamping block 204. The threaded rod 210 is rotated, causing the second clamping block 204 to move downwards as the internal thread of the second outer disc 211 rotates, thus clamping and fixing the copper rod or tube between the first clamping block 203 and the second clamping block 204. Simultaneously, the first motor 201 and the second motor 301 are started. The output end of the first motor 201 drives the first outer disc 211. 02. Rotating clockwise, since the top of the second outer disk 211 is fixedly connected to the fixed base 208, and the inner surface of the fixed base 208 is rotatably connected to the rotating rod 209, which is fixedly connected to the telescopic end of the electric telescopic rod 5, when the second inner disk 206 abuts against the top of the first inner disk 205, and multiple fixed rods 207 pass through the second inner disk 206 and the second outer disk 211, the first outer disk 202 and the second outer disk 211 will rotate synchronously under the drive of the first motor 201, driving the clamp... A fixed copper rod or tube makes a clockwise circular motion, while the outputs of multiple second motors 301 drive multiple mounting rods 302 to rotate counterclockwise. This causes the ring blocks 304 fixed on the surface of multiple mounting posts 303 to rotate counterclockwise in sync, assisting in the clockwise rotation. The copper rod or tube coils, gradually bending and conforming to the surface as the first inner disk 205 and the second inner disk 206 rotate, transforming from a straight shape into a circular one. After coiling is complete, the electric telescopic rod is activated. 5. Its telescopic end drives the second outer plate 211 to move upward through the rotating rod 209 and the fixed seat 208, so that the first outer plate 202 separates from the second outer plate 211 and the first clamping block 203 separates from the second clamping block 204, making it convenient for personnel to take out the coiled copper rod or copper tube. By clamping and fixing one end of the copper rod or copper tube, the limiting end will not be perpendicular to the formed workpiece after the coiling is completed, avoiding the need to cut off the limiting end of the copper rod or copper tube later, which would cause the copper rod or copper tube to be damaged and reduce the processing cost.

[0024] Example 2, as Figures 1-4 As shown, a guide rod 212 is fixedly connected to the top of the second clamping block 204, and the outer surface of the guide rod 212 is slidably connected to the inner surface of the second outer disk 211.

[0025] The effect achieved by the entire embodiment 2 is that, during use, by fixing the guide rod 212 to the top of the second clamping block 204, the second clamping block 204 will slide on the inner surface of the second outer disk 211 through the guide rod 212 when it moves up and down, which plays a limiting role and prevents it from shifting when it docks with the first clamping block 203, thus requiring manual adjustment, which is highly practical.

[0026] Working principle: When the copper rod or tube is coiled, one end of the copper rod or tube is first placed between the first clamping block 203 and the second clamping block 204. The threaded rod 210 is rotated, causing the second clamping block 204 to move downwards as the internal thread of the second outer disk 211 rotates, thus clamping and fixing the copper rod or tube between the first clamping block 203 and the second clamping block 204. Simultaneously, the first motor 201 and the second motor 301 are started. The output end of the first motor 201 drives the first outer disk 202 to rotate clockwise. Since a fixed base 208 is fixedly connected to the top of the second outer disk 211... A rotating rod 209 is rotatably connected to the inner surface of the fixed base 208. The rotating rod 209 is fixedly connected to the telescopic end of the electric telescopic rod 5. When the second inner plate 206 abuts against the top of the first inner plate 205, and multiple fixed rods 207 pass through the second inner plate 206 and the second outer plate 211, the first outer plate 202 and the second outer plate 211 will rotate synchronously under the drive of the first motor 201, causing the clamped copper rod or copper tube to make a clockwise circular motion. The output ends of the multiple second motors 301 respectively drive the multiple mounting rods 302 to rotate counterclockwise, so that the multiple When the ring block 304 fixedly installed on the surface of the mounting column 303 rotates counterclockwise, it assists in rotating clockwise, causing the copper rod or copper tube to coil. As the first inner disk 205 and the second inner disk 206 rotate, the ring block 304 gradually bends and conforms to the surface, transforming from a straight shape into a circular shape. After coiling, the electric telescopic rod 5 is activated. Its telescopic end, through the rotating rod 209 and the fixed seat 208, drives the second outer disk 211 to move upward, causing the first outer disk 202 to separate from the second outer disk 211, and the first clamping block 203 to separate from the second clamping block 204, facilitating removal by personnel. The coiled copper rod or tube is clamped and fixed at one end to prevent the limiting end from being perpendicular to the formed workpiece after coiling. This avoids the need to cut off the limiting end of the copper rod or tube later, which would cause damage to the copper rod or tube. By fixing a guide rod 212 to the top of the second clamping block 204, the second clamping block 204 slides on the inner surface of the second outer disk 211 through the guide rod 212 when the second clamping block 204 moves up and down, which plays a limiting role and prevents it from shifting when docking with the first clamping block 203, thus avoiding the need for manual adjustment. This method is highly practical.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A low-loss coiling machine, characterized in that, include: A support frame (1) is fixedly connected to a fixed frame (4) at the top of the support frame (1), and an electric telescopic rod (5) is fixedly connected to the top of the fixed frame (4). The telescopic end of the electric telescopic rod (5) slides through the outer surface of the fixed frame (4), and a circular assembly (2) is fixedly connected to the telescopic end of the electric telescopic rod (5). An auxiliary assembly (3) is provided on the top of the support frame (1). The circular assembly (2) includes a first motor (201) and a second outer disk (211). The first motor (201) is fixedly connected to the bottom of the support frame (1). The output end of the first motor (201) rotates through the outer surface of the support frame (1). The output end of the first motor (201) is fixedly connected to the first outer disk (202). The top center of the first outer disk (202) is fixedly connected to the first inner disk (205). The top edge of the first outer disk (202) is fixedly connected to the first clamping block (203). The bottom center of the second outer disk (211) is fixedly connected to the second inner disk (206). The inner surface of the second outer disk (211) is threadedly rotatably connected to a threaded rod (210). The outer surface of the threaded rod (210) near the bottom is rotatably connected to the second clamping block (204).

2. The low-loss coiling machine according to claim 1, characterized in that: The auxiliary components (3) are configured in multiple groups, and the multiple groups of auxiliary components (3) are equidistantly arranged on the top of the support frame (1). The auxiliary components (3) include a second motor (301), which is fixedly connected to the bottom of the support frame (1).

3. The low-loss coiling machine according to claim 2, characterized in that: The output end of the second motor (301) is fixedly connected to a mounting rod (302), and the outer surface of the mounting rod (302) rotates through the outer surface of the support frame (1).

4. The low-loss coiling machine according to claim 3, characterized in that: The outer surface of the mounting rod (302) is fixedly connected to the mounting post (303), and the outer surface of the mounting post (303) is fixedly connected to the ring block (304).

5. The low-loss coiling machine according to claim 1, characterized in that: A fixed base (208) is fixedly connected to the top center of the second outer plate (211). A rotating rod (209) is rotatably connected to the inner surface of the fixed base (208). The top of the rotating rod (209) is fixedly connected to the telescopic end of the electric telescopic rod (5).

6. The low-loss coiling machine according to claim 1, characterized in that: The top of the first inner disk (205) is fixedly connected with a plurality of fixed rods (207) at equal intervals, and the outer surfaces of the plurality of fixed rods (207) slide through the outer surfaces of the second inner disk (206) and the second outer disk (211) in sequence.

7. The low-loss coiling machine according to claim 1, characterized in that: The top of the second clamping block (204) is fixedly connected to a guide rod (212), and the outer surface of the guide rod (212) is slidably connected to the inner surface of the second outer disk (211).

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