Profiled metal plate composite roof processing and forming device

Abstract

The utility model relates to the field of machine-shaping devices, in particular to a machine-shaping device for a profiled metal plate composite roof. When profiled metal plates of different specifications are machined, an upper die needs to be replaced according to the machining size and appearance of the profiled metal plates, the replacement steps are tedious, consumed time is long, and working efficiency is low. Comprising a shell, a fixed block is fixedly connected to the bottom of the shell, a first moving block and a second moving block are symmetrically and slidably connected to the positions, located on the two sides of the fixed block, of the bottom of the shell, and two sliding blocks are symmetrically and fixedly connected to the upper side faces of the first moving block and the second moving block; the sliding block is slidably connected into the shell through the sliding groove, and a transmission system is arranged in the shell. The distance between the fixed block and the first moving block as well as the distance between the fixed block and the second moving block can be accurately and quickly adjusted according to the specifications and sizes of a template and a profiled metal plate, so that the steps of replacing the upper die are reduced, the working efficiency is improved, and the time required by adjustment is shortened.

Description

Technical Field

[0001] This utility model relates to the field of processing and forming equipment, and in particular to a processing and forming equipment for profiled metal composite roofing. Background Technology

[0002] Due to its lightweight, high strength, good waterproof and seismic performance, and recyclability, profiled metal composite roofing is widely used as the roof and wall cladding structure of buildings. In the past ten years or so, the research and application of standing seam aluminum alloy profiled sheets have met the needs of roofs of various large stadiums, convention centers, theaters, airport terminals and high-speed rail stations and other landmark buildings.

[0003] Corrugated metal sheets are generally manufactured on factory production lines and then transported to the site for installation. This production method greatly improves production efficiency and reduces costs. However, there are various specifications of metal sheets available during processing. When processing corrugated metal sheets of different specifications, it is necessary to change the upper mold according to the processing size and shape of the corrugated metal sheet. The changeover process is cumbersome, time-consuming, and inefficient. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] In order to overcome the shortcomings of the present invention, which is that when processing profiled metal sheets of different specifications, it is necessary to change the upper mold according to the processing size and shape of the profiled metal sheet, which is cumbersome, time-consuming and inefficient, the present invention aims to provide a profiled metal sheet composite roofing processing and forming device.

[0006] (2) Technical solution

[0007] To solve the above-mentioned technical problems, this utility model provides a profiled metal composite roofing processing and forming device, including a shell, a fixed block fixedly connected to the bottom of the shell, a first moving block and a second moving block symmetrically slidably connected to the bottom of the shell and on both sides of the fixed block, two sliding blocks symmetrically fixedly connected to the upper sides of the first moving block and the second moving block, a sliding groove is formed on the bottom surface of the shell, the sliding blocks are slidably connected to the inside of the shell through the sliding groove, a transmission system is provided inside the shell, the transmission system includes six moving shafts, the sliding groove is formed on the bottom of the shell, the moving shafts are symmetrically slidably connected to the bottom of the shell, and the lower ends of the two moving shafts near the two sides of the shell are fixedly connected to the second moving block, the remaining four moving shafts are divided into two groups and slidably connected to the upper side of the first moving block, the outer sides of the upper ends of the two moving shafts near the two sides of the shell are rotatably connected to two short rotating connecting rods, the outer sides of the upper ends of the remaining four moving shafts are rotatably connected to a long rotating connecting rod and a short rotating connecting rod, the middle of the two long rotating connecting rods is rotatably connected to a fixed shaft, the fixed shaft is fixedly connected to the inside of the shell.

[0008] Preferably, a motor is fixedly connected to one side of the housing via a bracket. An output shaft is fixedly connected to the output end of the motor. A support sleeve is rotatably connected to the output shaft on the outer side inside the housing. The support sleeve is fixedly connected to the inside of the housing via the bracket. A driving helical gear is fixedly connected to one end of the output shaft inside the housing. The driving helical gear meshes with a driven helical gear. A rotating connecting rod is fixedly connected to the lower side of the driven helical gear. A driving gear is fixedly connected to the lower end of the rotating connecting rod. The driving gear meshes with a driven gear. The driven gear is rotatably connected to a rotating shaft. A gear protection box is fixedly connected to the inner side of the outer shell via a bracket. A fixed sleeve is fixedly connected to the lower side of the gear protection box, and a connecting rod protection box is fixedly connected to the lower side of the fixed sleeve. A mating gear is rotatably connected inside the connecting rod protection box via a rotating shaft. The upper side of the mating gear is fixedly connected to the driven gear via a rotating shaft, and the rotating shaft between the mating gear and the driven gear is rotatably connected to the inner side of the fixed sleeve. Two sliding racks are symmetrically meshed on the side of the mating gear, and the end of the sliding rack away from the mating gear is fixedly connected to the end of the moving shaft.

[0009] Preferably, a hydraulic system is provided on both sides of the outer casing, the hydraulic system includes fixing elements, the fixing elements are symmetrically fixedly connected to both sides of the outer casing, and a hydraulic lifting column is fixedly connected to the lower side of the fixing elements.

[0010] Preferably, the lower end of the hydraulic lifting column is provided with a support system, the support system including two support bases, the support bases being fixedly connected to the lower end of the hydraulic lifting column, the support bases being provided with support boxes on their sides, the support bases being symmetrically fixedly connected to both sides of the support boxes, the support boxes having symmetrical blind holes on one side, and double doors being rotatably connected to the side of the blind holes, the support boxes being fixedly connected with a fixing screw, and the fixing screw being threadedly connected to a mold.

[0011] Preferably, four U-shaped frames are symmetrically fixedly connected to both sides of the support box and above the support base, and a fixed protective sleeve is fixedly connected between the opposite sides of the upper end of the U-shaped frames.

[0012] Preferably, a slide rail is fixedly connected to the inner side of the fixed protective sleeve, and the fixed protective sleeve is slidably connected to the outer shell through the slide rail.

[0013] (3) Beneficial effects

[0014] 1. The output shaft is driven to rotate by the motor, which in turn drives the helical gear to rotate, which in turn drives the rotating connecting rod to rotate counterclockwise, thereby driving the driving gear and the driven gear to rotate. Through meshing, the sliding rack moves, thereby displacing the two sliding racks to both ends. This changes the distance between the moving shafts on both sides and the fixed shaft in the middle. It can accurately and quickly adjust the distance between the fixed block and the first and second moving blocks according to the specifications and dimensions of the template and the forming metal plate, reducing the steps of changing the upper mold, improving work efficiency, and reducing the time required for adjustment.

[0015] 2. Start the hydraulic system to move the hydraulic lifting column, which in turn moves the outer shell as a whole through the fixed components. At this time, the outer shell will slide on the slide rail inside the fixed protective sleeve, thereby realizing the forming process of the entire metal plate and improving the stability and safety of the overall forming process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the outer shell of this utility model;

[0018] Figure 3 This is a schematic diagram of the transmission system structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the mobile module structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the support system structure of this utility model;

[0021] Figure 6 This is a schematic diagram of the fixed protective sleeve structure of this utility model.

[0022] The labels in the attached diagram are as follows: 1-outer shell, 101-fixed sleeve, 102-fixed block, 103-first moving block, 104-second moving block, 105-sliding block, 106-gear protection box, 107-connecting rod protection box, 108-support frame, 109-support sleeve. 2-Support system, 201-Support box, 202-Double door, 203-Fixing screw, 204-Mold, 205-Support base, 206-Fixing protective sleeve, 207-U-shaped frame, 3-Hydraulic system, 301-Hydraulic lifting column, 302-Fixing element, 4-Transmission system, 401-Motor, 402-Output shaft, 403-Driving helical gear, 404-Driven helical gear, 405-Rotating connecting rod, 406-Driving gear, 407-Driven gear, 408-Matching gear, 409-Sliding rack, 410-Moving shaft, 411-Fixing shaft, 412-Long rotating connecting rod, 413-Short rotating connecting rod. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example

[0024] A profiled metal composite roofing processing and forming device, such as Figures 1-6As shown, the device includes a housing 1. A fixed block 102 is fixedly connected to the bottom of the housing 1. A first moving block 103 and a second moving block 104 are symmetrically slidably connected to the bottom of the housing 1 on both sides of the fixed block 102. The first moving blocks 103 are located on both sides of the fixed block 102, and the second moving blocks 104 are located outside the two symmetrically arranged first moving blocks 103. Two sliding blocks 105 are symmetrically fixedly connected to both ends of the upper sides of the first moving blocks 103 and the second moving blocks 104. A sliding groove is formed on the bottom surface of the housing 1, and the sliding blocks 105 are slidably connected to the inside of the housing 1 through the sliding groove. A transmission system 4 is provided inside the housing 1. The transmission system 4 includes six moving shafts 410. A sliding groove is formed on the bottom of the housing 1, and the moving shafts 410 are slidably connected to the bottom of the housing 1. The six moving shafts 410 have sliding grooves at corresponding positions on the bottom of the housing 1. Among them, the two moving shafts 410 closest to the two sides of the housing 1 are located on the bottom of the housing 1. The two sliding grooves perpendicular to the side of the outer shell 1 slide inside, and the other four moving shafts 410 slide inside the four inclined sliding grooves at the bottom of the outer shell 1. The lower ends of the two moving shafts 410 near the sides of the outer shell 1 are fixedly connected to the second moving block 104. The other four moving shafts 410 are divided into two groups and slidably connected to the upper side of the first moving block 103. The outer side of the upper end of the two moving shafts 410 near the sides of the outer shell 1 is rotatably connected to two short rotating connecting rods 413. The outer side of the upper end of the other four moving shafts 410 is rotatably connected to a long rotating connecting rod 412 and a short rotating connecting rod 413. The middle of the two long rotating connecting rods 412 is rotatably connected to a fixed shaft 411. The two long rotating connecting rods 412 are arranged crosswise and rotate around the fixed shaft 411 as the center, driving the moving shafts 410 on both sides of the two long rotating connecting rods 412 to move in an inclined direction. The fixed shaft 411 is fixedly connected inside the outer shell 1.

[0025] A motor 401 is fixedly connected to one side of the outer casing 1 via a bracket. An output shaft 402 is fixedly connected to the output end of the motor 401. A support sleeve 109 is rotatably connected to the outer side of the output shaft 402 inside the outer casing 1. The support sleeve 109 is fixedly connected to the inside of the outer casing 1 via a bracket. A driving helical gear 403 is fixedly connected to one end of the output shaft 402 inside the outer casing 1. The driving helical gear 403 meshes with a driven helical gear 404. A rotating connecting rod 405 is fixedly connected to the lower side of the driven helical gear 404. A driving gear 406 is fixedly connected to the lower end of the rotating connecting rod 405. The driving gear 406 meshes with a driven gear 407. The driven gear 407 is rotatably connected to a gear via a rotating shaft. The gear protection box 106 is fixedly connected to the inside of the outer shell 1 by a bracket. A fixed sleeve 101 is fixedly connected to the lower side of the gear protection box 106. A connecting rod protection box 107 is fixedly connected to the lower side of the fixed sleeve 101. A mating gear 408 is rotatably connected inside the connecting rod protection box 107 by a rotating shaft. The upper side of the mating gear 408 is fixedly connected to the driven gear 407 by a rotating shaft. The rotating shaft between the mating gear 408 and the driven gear 407 is rotatably connected to the inner side of the fixed sleeve 101. Two sliding racks 409 are symmetrically meshed on the side of the mating gear 408. The end of the sliding rack 409 away from the mating gear 408 is fixedly connected to the end of the moving shaft 410.

[0026] Hydraulic systems 3 are provided on both sides of the outer casing 1. The hydraulic system 3 includes fixing elements 302, which are symmetrically fixedly connected to both sides of the outer casing 1. A hydraulic lifting column 301 is fixedly connected to the lower side of the fixing elements 302.

[0027] The lower end of the hydraulic lifting column 301 is provided with a support system 2. The support system 2 includes two support bases 205. The support bases 205 are fixedly connected to the lower end of the hydraulic lifting column 301. The support bases 205 are provided with support boxes 201 on the side. The support bases 205 are symmetrically fixedly connected to both sides of the support boxes 201. Symmetrical blind holes are opened on one side of the support box 201. Double doors 202 are rotatably connected to the side of the blind holes. A fixing screw 203 is fixedly connected to the upper side of the support box 201. The fixing screw 203 is threadedly connected to a mold 204.

[0028] Four U-shaped frames 207 are symmetrically and fixedly connected on both sides of the support box 201 and above the support base 205. Fixed protective sleeves 206 are fixedly connected between the opposite sides of the upper end of the U-shaped frames 207.

[0029] The inner side of the fixed protective sleeve 206 is fixedly connected to a slide rail, and the fixed protective sleeve 206 is slidably connected to the outer shell 1 through the slide rail.

[0030] Working principle: When metal sheet forming is required, the mold 204 is replaced by rotating it counterclockwise to remove the mold 204 currently in use, according to the different specifications of the metal sheet.

[0031] After the mold 204 is replaced, the distance that the first moving block 103 and the second moving block 104 need to move is determined according to the different molds 204. When it is necessary to increase the distance between the fixed block 102 and the first moving block 103 and the second moving block 104, the motor 401 is started. The output shaft 402 is driven to rotate counterclockwise through the output end of the motor 401, thereby driving the active helical gear 403 to rotate counterclockwise. Through meshing, the driven helical gear 404 is driven to rotate counterclockwise, thereby driving the rotating connecting rod 405 to rotate counterclockwise, thereby driving the active gear 406 to rotate counterclockwise. Through gear meshing, the driven gear 407 is driven to rotate clockwise. At the same time, through the rotating shaft between the driven gear 407 and the mating gear 408, the mating gear 408 is driven to rotate clockwise. The mating gear 408 drives the sliding rack 409 to slide through meshing, thereby realizing that the two sliding racks 409 slide to both sides.

[0032] As the sliding rack 409 slides to both sides, it drives the movable shafts 410 fixed at both ends to move, thereby applying tension to the long rotating link 412 and the short rotating link 413. At this time, the long rotating link 412 and the short rotating link 413 will rotate around the movable shaft 410 they are rotatably connected to, thereby increasing the distance between the movable shafts 410 on both sides and the fixed shaft 411 in the middle.

[0033] At this time, the two movable shafts 410 near the two sides of the outer casing 1 will drive the second movable block 104 fixedly connected at the lower end to move away from the fixed block 102. The sliding block 105 on the second movable block 104 slides with the sliding groove on the bottom surface of the inner surface of the outer casing 1. In addition, when the long rotating link 412 and the short rotating link 413 rotate around the movable shaft 410 they are rotatably connected to, they will drive the movable shaft 410 between the long rotating link 412 and the short rotating link 413 to move. At this time, the long rotating link 412 and the short rotating link 413 will move away from the fixed block 102. The movable shaft 410 between the three will move along the inclined slide groove opened at the bottom of the outer shell 1, and the movable shaft 410 between the long rotating connecting rod 412 and the short rotating connecting rod 413 will slide in the slide groove opened on the side of the first movable block 103, thereby driving the first movable block 103 to move away from the fixed block 102, thereby increasing the distance between the first movable block 103 and the fixed block 102. Thus, the distance between the fixed block 102 and the first movable block 103 and the second movable block 104 can be adjusted according to the size of the mold 204 to complete the pressing of metal sheets of different specifications and sizes.

[0034] Conversely, when it is necessary to reduce the distance between the fixed block 102 and the first moving block 103 and the second moving block 104, the motor 401 can be started in reverse, thereby driving the above mechanism to move in the opposite direction, so as to reduce the distance between the fixed block 102 and the first moving block 103 and the second moving block 104.

[0035] After adjusting the mold 204 and the upper distance, start the hydraulic system 3 to make the hydraulic lifting column 301 move downward, thereby driving the outer shell 1 to move downward through the fixing element 302. At this time, the outer shell 1 will slide downward on the slide rail inside the fixed protective sleeve 206. After contacting the mold 204 under the outer shell 1, start the hydraulic system 3 in reverse, thereby driving the outer shell 1 to move upward along the track, thus realizing the entire metal plate forming process.

[0036] The embodiments described above are merely preferred embodiments of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications, improvements, and substitutions without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims.

Claims

1. A forming device for profiled metal composite roofing, characterized in that, The system includes an outer shell (1), a fixed block (102) fixedly connected to the bottom of the outer shell (1), a first moving block (103) and a second moving block (104) symmetrically slidably connected to the bottom of the outer shell (1) and on both sides of the fixed block (102), two sliding blocks (105) symmetrically fixedly connected to the upper sides of the first moving block (103) and the second moving block (104), a sliding groove is provided on the bottom surface inside the outer shell (1), the sliding blocks (105) are slidably connected to the inside of the outer shell (1) through the sliding groove, and a transmission system (4) is provided inside the outer shell (1), the transmission system (4) includes six moving shafts (410), the sliding shafts (410) are slidably connected to the bottom of the outer shell (1) through the sliding groove. At the bottom of the outer shell (1), the lower ends of the two moving shafts (410) near the two sides of the outer shell (1) are fixedly connected to the second moving block (104). The other four moving shafts (410) are divided into two groups and slidably connected to the upper side of the first moving block (103). The outer side of the upper end of the two moving shafts (410) near the two sides of the outer shell (1) is rotatably connected to two short rotating rods (413). The outer side of the upper end of the other four moving shafts (410) is rotatably connected to a long rotating rod (412) and a short rotating rod (413). The middle part of the two long rotating rods (412) is rotatably connected to a fixed shaft (411). The fixed shaft (411) is fixedly connected inside the outer shell (1).

2. The profiled metal composite roofing processing and forming device according to claim 1, characterized in that, A motor (401) is fixedly connected to one side of the outer casing (1) via a bracket. An output shaft (402) is fixedly connected to the output end of the motor (401). A support sleeve (109) is rotatably connected to the outer side of the inner casing (1) of the output shaft (402). The support sleeve (109) is fixedly connected to the inner casing (1) via a bracket. A driving helical gear (403) is fixedly connected to one end of the output shaft (402) inside the outer casing (1). The driving helical gear (403) meshes with a driven helical gear (404). A rotating connecting rod (405) is fixedly connected to the lower side of the driven helical gear (404). A driving gear (406) is fixedly connected to the lower end of the rotating connecting rod (405). A driven gear (407) meshes with the driving gear (406). The driven gear (407) is rotatably connected to a rotating shaft. A gear protection box (106) is fixedly connected to the inner side of the outer shell (1) by a bracket. A fixed sleeve (101) is fixedly connected to the lower side of the gear protection box (106). A connecting rod protection box (107) is fixedly connected to the lower side of the fixed sleeve (101). A mating gear (408) is rotatably connected inside the connecting rod protection box (107) by a rotating shaft. The upper side of the mating gear (408) is fixedly connected to the driven gear (407) by a rotating shaft. The rotating shaft between the mating gear (408) and the driven gear (407) is rotatably connected to the inner side of the fixed sleeve (101). Two sliding racks (409) are symmetrically meshed on the side of the mating gear (408). The end of the sliding rack (409) away from the mating gear (408) is fixedly connected to the end of the moving shaft (410).

3. The profiled metal composite roofing processing and forming device according to claim 2, characterized in that, Hydraulic systems (3) are provided on both sides of the outer shell (1). The hydraulic system (3) includes a fixing element (302). The fixing element (302) is symmetrically fixedly connected to both sides of the outer shell (1). A hydraulic lifting column (301) is fixedly connected to the lower side of the fixing element (302).

4. The profiled metal composite roofing processing and forming device according to claim 3, characterized in that, The lower end of the hydraulic lifting column (301) is provided with a support system (2). The support system (2) includes two support bases (205). The support bases (205) are fixedly connected to the lower end of the hydraulic lifting column (301). The side of the support bases (205) is provided with a support box (201). The support bases (205) are symmetrically fixedly connected to both sides of the support box (201). A symmetrical blind hole is opened on one side of the support box (201). A double door (202) is rotatably connected to the side of the blind hole. A fixing screw (203) is fixedly connected to the upper side of the support box (201). The fixing screw (203) is threadedly connected to a mold (204).

5. The forming device for profiled metal composite roofing according to claim 4, characterized in that, Four U-shaped frames (207) are symmetrically and fixedly connected on both sides of the support box (201) and above the support base (205). Fixed protective sleeves (206) are fixedly connected between the opposite sides of the upper end of the U-shaped frames (207).

6. The forming device for profiled metal composite roofing according to claim 5, characterized in that, The inner side of the fixed protective sleeve (206) is fixedly connected to a slide rail, and the fixed protective sleeve (206) is slidably connected to the outer shell (1) through the slide rail.

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