Pouring device capable of preventing material leakage
By introducing isolation grooves and damping support components into the casting device, the safety hazards of mold bursting during casting were solved, and the stability and safety of the casting process were improved.
Patent Information
- Application Number
- CN202422605024.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing casting equipment is prone to mold bursting when the mold is used for a long time or the casting process is not standardized, resulting in molten metal splashing, which poses a major safety hazard, and there is a lack of effective isolation measures to prevent accidents from happening.
A casting device including an isolation trough, a conveying roller, an isolation side plate, and a locking plate was designed. The casting mold is fixed by the isolation trough and the isolation side plate to prevent the mold from bursting. At the same time, the casting ladle is stabilized by a damping support component to avoid splashing of molten metal caused by equipment shaking.
It improves the safety and stability of the pouring process, prevents molten metal from splashing, reduces the risk of safety accidents, and enhances the feasibility of the pouring device.
Smart Images

Figure CN223544095U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pouring device technology, and in particular to a pouring device for preventing material leakage. Background Technology
[0002] Casting is a process in which molten metal is poured into a mold of a specific shape and size and cooled to form a metal part of a specific shape and size. In the process of casting, a casting device is required to pour the molten metal into a specific mold.
[0003] As disclosed in utility model patent CN220679359U, a casting device for preventing material leakage includes a limiting block. Two shock-absorbing dampers, arranged symmetrically on the left and right sides, are fixedly connected inside the limiting block. Two sliders, also arranged symmetrically on the left and right sides, are slidably connected inside the limiting block. A common support block is fixedly connected to one side of each slider. This casting device for preventing material leakage has advantages such as preventing shaking and preventing material leakage. It solves the problem that in the casting process, liquid metal needs to be placed in a specific mold to solidify and obtain a predetermined shape and size. During this process, the temperature of the liquid metal can reach thousands of degrees Celsius. Existing casting devices suffer from shaking due to vibrations generated by operation or motors of devices such as gantry cranes, causing the liquid metal inside to overflow, resulting in burns, mold damage, and other consequences. However, this technical solution is prone to mold bursting during prolonged use or improper casting process. Once the mold bursts, the molten metal splashes out, which can easily lead to a major safety accident. There is a technical problem that the casting mold cannot be isolated to prevent molten metal from splashing out and causing injury or even endangering the lives of workers in the event of a mold burst. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a casting device to prevent material leakage. It can solve the risk of mold bursting due to prolonged use of molds or non-standard casting process. Once the mold bursts, the molten metal splashes out, which can easily cause a major safety accident. There is a technical problem that the casting mold cannot be isolated to avoid the splashing of molten metal that could injure or even endanger the lives of workers in the event of a mold burst.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a pouring device for preventing material leakage, comprising a base, a frame at the middle position of both ends of the top of the base, a pouring bag at the top between the frames, a calibration sleeve at the bottom of the pouring bag, an isolation groove at the middle position of the top of the base, fixed vertical plates at the bottom of both ends of the isolation groove, a conveying roller between the fixed vertical plates, a pouring mold in the isolation groove at the top of the conveying roller, isolation side plates movably hinged to the front ends of both sides of the isolation groove, a connecting bracket fixedly connected to the rear ends of the outer sides of the isolation side plates, locking plates movably connected to both sides of the rear ends of the isolation groove, and a damping support assembly between the two ends of the pouring bag and the top of the frame.
[0006] As a preferred embodiment of this utility model, the isolation groove is U-shaped, and the fixed vertical plates are symmetrically arranged on the inner side of the isolation groove.
[0007] As a preferred embodiment of this utility model, the conveying rollers are arranged at equal intervals between the fixed vertical plates, and the conveying rollers are on the same horizontal plane.
[0008] As a preferred embodiment of this utility model, the locking plate is symmetrically arranged at the rear end of the isolation groove, and the locking plate fits into the inner side of the connecting bracket.
[0009] As a preferred technical solution of this utility model, the damping support assembly includes a stabilizing plate, which is disposed at both ends of the outside of the casting bag. A positioning groove is provided at the middle position of the top of the frame. A telescopic column is provided at the top of the frame near the rear end. A support plate is provided at the top of the telescopic column. A damping spring is provided outside the telescopic column between the top of the frame and the bottom of the support plate.
[0010] As a preferred embodiment of this utility model, the stabilizing plate is symmetrically arranged on the outside of the casting bag, the stabilizing plate is snapped into the inside of the positioning groove, the top of the damping spring is fixedly connected to the bottom of the frame plate, and the bottom of the damping spring is fixedly connected to the top of the frame.
[0011] Compared with the prior art, the beneficial effects that this utility model can achieve are:
[0012] 1. By setting an isolation and protection component at the middle position of the top of the base, the casting mold is placed on the conveyor roller during use. The conveyor roller facilitates the transfer of the casting mold to the isolation groove. Then, the isolation side plate is closed, and the locking plate is flipped down and inserted into the inner side of the connecting bracket to fix the locking plate. The isolation groove and isolation side plate can prevent the casting mold from bursting and causing high-temperature molten metal to splash and cause safety accidents when casting metal castings. This improves the safety of the casting device when casting metal castings and is highly feasible.
[0013] 2. By installing damping support components between the two ends of the casting bag and the top of the frame, the casting bag is suspended between the frames during use, and the stabilizing plate is engaged with the positioning slot and erected on the top of the frame plate. The damping spring buffers and reduces the downward pressure of the casting bag, while the telescopic column supports and stabilizes the damping spring. This improves the stability of the casting bag during casting, prevents the casting bag from falling due to lifting equipment failure, and is highly feasible. Attached Figure Description
[0014] Figure 1 This is a frontal three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;
[0016] Figure 3 This is a side view of the structure of this utility model;
[0017] Figure 4 This is a top view of the structure of this utility model.
[0018] The components include: 1. Base; 2. Fixed vertical plate; 3. Isolation groove; 4. Frame; 5. Conveyor roller; 6. Telescopic column; 7. Damping spring; 8. Stabilizing plate; 9. Pouring bag; 10. Pouring mold; 11. Connecting bracket; 12. Frame plate; 13. Positioning groove; 14. Calibration sleeve; 15. Isolation side plate; 16. Locking plate. Detailed Implementation
[0019] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described herein without creative effort are all within the protection scope of this utility model. Unless otherwise specified, the experimental methods in the following embodiments are conventional methods, and the materials and reagents used in the following embodiments are commercially available unless otherwise specified.
[0020] Example
[0021] Please refer to Figure 1-4As shown, this utility model provides a pouring device to prevent material leakage, including a base 1, a frame 4 at the middle position of both ends of the top of the base 1, a pouring bag 9 at the top between the frame 4, a calibration sleeve 14 at the bottom of the pouring bag 9, a U-shaped isolation groove 3 at the middle position of the top of the base 1, fixed vertical plates 2 at the bottom of both ends of the isolation groove 3, the fixed vertical plates 2 are symmetrically arranged inside the isolation groove 3, and conveying rollers 5 are arranged between the fixed vertical plates 2 at equal intervals and on the same horizontal plane. A pouring mold 10 is arranged in the isolation groove 3 at the top of the conveying rollers 5. The conveying rollers 5 facilitate the transfer of the pouring mold 10 into and out of the isolation groove 3. The calibration sleeve 14 can be used to place the pouring mold 10. After positioning, adjust the bottom outlet of the casting bag 9 to align with the casting port of the casting mold 10 to avoid material leakage. The front ends of the two sides of the isolation groove 3 are movably hinged with isolation side plates 15. The rear ends of the outer side of the isolation side plates 15 are fixedly connected with connecting brackets 11. The two sides of the rear end of the isolation groove 3 are movably connected with locking plates 16. The locking plates 16 are symmetrically arranged at the rear end of the isolation groove 3. The locking plates 16 fit into the inner side of the connecting brackets 11. After the casting mold 10 is moved and positioned, the isolation side plates 15 are closed, and the locking plates 16 are flipped down and inserted into the inner side of the connecting brackets 11 to fix the locking plates 16. The isolation groove 3 and the isolation side plates 15 can prevent the casting mold 10 from bursting and causing high-temperature molten metal to splash and cause safety accidents when casting metal castings, thereby improving the safety of the casting device when casting metal castings.
[0022] When in use, the casting mold 10 is placed on the conveyor roller 5. The conveyor roller 5 facilitates the transfer of the casting mold 10 into the isolation groove 3. Then, the isolation side plate 15 is closed, and the locking plate 16 is flipped down and inserted into the inner side of the connecting bracket 11 to fix the locking plate 16. The isolation groove 3 and the isolation side plate 15 can prevent the casting mold 10 from bursting and causing hot metal liquid to splash when casting metal castings.
[0023] As a further implementation of this embodiment, such as Figure 1-4As shown, a damping support assembly is provided between the two ends of the pouring bag 9 and the top of the frame 4. The damping support assembly includes stabilizing plates 8, which are located at both ends of the outside of the pouring bag 9 and are symmetrically arranged on the outside of the pouring bag 9. A positioning groove 13 is provided at the middle position of the top of the frame 4, and the stabilizing plates 8 are engaged with the inside of the positioning groove 13. A telescopic column 6 is provided at the top of the frame 4 near the rear end, and a support plate 12 is provided at the top of the telescopic column 6. The stabilizing plates 8 are engaged when the pouring bag 9 is hoisted between the frames 4. The casting ladle 9 is placed inside the positioning slot 13 and simultaneously mounted on top of the support plate 12. A damping spring 7 is installed outside the telescopic column 6 between the top of the support body 4 and the bottom of the support plate 12. The top of the damping spring 7 is fixedly connected to the bottom of the support plate 12, and the bottom of the damping spring 7 is fixedly connected to the top of the support body 4. The damping spring 7 buffers and reduces the downward pressure of the casting ladle 9, while the telescopic column 6 supports and stabilizes the damping spring 7, thereby improving the stability of the casting ladle 9 during casting work and preventing the casting ladle 9 from falling due to malfunction of the lifting equipment.
[0024] When in use, the pouring bag 9 is suspended between the frame bodies 4, and the stabilizing plate 8 is inserted into the positioning groove 13 and erected on the top of the frame plate 12. The damping spring 7 is used to buffer and reduce the downward pressure of the pouring bag 9, and the telescopic column 6 is used to support and stabilize the damping spring 7.
[0025] Specific working principle:
[0026] When using the casting device, first place the casting mold 10 on the conveyor roller 5. The conveyor roller 5 facilitates the transfer of the casting mold 10 into the isolation groove 3. Then close the isolation side plate 15 and flip down the locking plate 16 to engage with the inside of the connecting bracket 11 to fix the locking plate 16. Then, suspend the casting ladle 9 containing molten metal between the frame bodies 4. At the same time, engage the stabilizing plate 8 into the positioning groove 13 and set it on the top of the frame plate 12. The damping spring 7 buffers and reduces the downward pressure of the casting ladle 9. The telescopic column 6 supports and stabilizes the damping spring 7. After the casting mold 10 is positioned, the bottom outlet of the casting ladle 9 can be aligned with the pouring port of the casting mold 10 to avoid leakage. When casting, the isolation groove 3 and the isolation side plate 15 can prevent the casting mold 10 from bursting and causing the high-temperature molten metal to splash.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A pouring device for preventing material leakage, comprising a base (1), characterized in that: A frame (4) is provided at the middle position of the top two ends of the base (1). A casting bag (9) is provided at the top between the frame (4). A calibration sleeve (14) is provided at the bottom end of the casting bag (9). An isolation groove (3) is provided at the middle position of the top of the base (1). A fixed vertical plate (2) is provided at the bottom of both ends of the isolation groove (3). A conveying roller (5) is provided between the fixed vertical plates (2). A casting mold (10) is provided in the isolation groove (3) at the top of the conveying roller (5). An isolation side plate (15) is movably hinged to the front end of both sides of the isolation groove (3). A connecting bracket (11) is fixedly connected to the rear end of the outer side of the isolation side plate (15). Locking plates (16) are movably connected to both sides of the rear end of the isolation groove (3). A damping support assembly is provided between the two ends of the casting bag (9) and the top of the frame (4).
2. The pouring device for preventing material leakage according to claim 1, characterized in that: The isolation groove (3) is U-shaped, and the fixed vertical plate (2) is symmetrically arranged on the inner side of the isolation groove (3).
3. The pouring device for preventing material leakage according to claim 1, characterized in that: The conveying rollers (5) are arranged at equal intervals between the fixed vertical plates (2), and the conveying rollers (5) are on the same horizontal plane.
4. The pouring device for preventing material leakage according to claim 1, characterized in that: The locking plate (16) is symmetrically arranged at the rear end of the isolation groove (3), and the locking plate (16) fits into the inner side of the connecting bracket (11).
5. The pouring device for preventing material leakage according to claim 1, characterized in that: The damping support assembly includes a stabilizing plate (8), which is set at both ends of the outside of the casting bag (9). A positioning groove (13) is provided at the middle position of the top of the frame (4). A telescopic column (6) is provided at the top of the frame (4) near the rear end. A support plate (12) is provided at the top of the telescopic column (6). A damping spring (7) is provided outside the telescopic column (6) between the top of the frame (4) and the bottom of the support plate (12).
6. A pouring device for preventing material leakage according to claim 5, characterized in that: The stabilizing plate (8) is symmetrically arranged on the outside of the casting bag (9). The stabilizing plate (8) is inserted into the inside of the positioning groove (13). The top of the damping spring (7) is fixedly connected to the bottom of the frame plate (12). The bottom of the damping spring (7) is fixedly connected to the top of the frame (4).