Photovoltaic support welding tool
By designing a photovoltaic bracket welding fixture and utilizing the support structure of the driving components and supporting components, the problem of inconvenient support rod fixing during photovoltaic bracket welding was solved, achieving convenience and accuracy in welding and improving the installation efficiency of photovoltaic brackets.
Patent Information
- Application Number
- CN202522133980.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2035-10-10
AI Technical Summary
In the existing photovoltaic support welding process, the fixing operation of the diagonal and horizontal photovoltaic supports is inconvenient and it is difficult to ensure the accuracy of the welding position.
Design a photovoltaic bracket welding fixture, including a base, a support component, and a support component. The horizontal seat can be raised, lowered, and rotated by a drive component and a guide component. The photovoltaic support rod is fixed by the oblique and horizontal supports of the support component, ensuring the accuracy and stability of the welding position.
It simplifies the photovoltaic bracket welding process, improves welding convenience and positioning accuracy, reduces the need for manual support, and enhances welding efficiency and quality.
Smart Images

Figure CN223544497U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic bracket installation technology, and more specifically, to a photovoltaic bracket welding fixture. Background Technology
[0002] A photovoltaic (PV) mounting bracket is a support structure used in solar power generation systems for placing, installing, and fixing solar panels. (Refer to...) Figure 1 , Figure 6 As shown, a photovoltaic support structure is generally constructed by welding together multiple photovoltaic support rods. The photovoltaic support rods include multiple vertical photovoltaic support rods 4 set vertically on the ground, oblique photovoltaic support rods 5 installed diagonally between the vertical photovoltaic support rods 4, and horizontal photovoltaic support rods 6 installed horizontally between the oblique photovoltaic support rods 5.
[0003] When welding the inclined photovoltaic support pole 5 to the vertical photovoltaic support pole 4, and when welding the horizontal photovoltaic support pole 6 to the inclined photovoltaic support pole 5, the workers need to support the inclined photovoltaic support pole 5 or the horizontal photovoltaic support pole 6 while welding. The welding process is inconvenient and it is difficult to ensure the accuracy of the welding position. Utility Model Content
[0004] The purpose of this utility model is to provide a photovoltaic bracket welding fixture, which can conveniently fix the inclined photovoltaic support rod and the horizontal photovoltaic support rod, thereby facilitating the welding process and ensuring the accuracy of the welding position.
[0005] This utility model is achieved through the following technical solution: a photovoltaic bracket welding fixture, comprising: a base, wherein each of the four feet of the base is provided with rollers, and a push-pull handle is provided on one side of the base; a support member, wherein the support member includes two vertical seats arranged vertically on the base, and a horizontal seat is slidably arranged between the two vertical seats in the vertical direction; two sets of support members, wherein the two sets of support members are respectively arranged at both ends of the horizontal seat; wherein, the support member includes a support seat, the support seat is rotatably arranged on the horizontal seat through a rotating shaft, one end of the support seat is provided with an inclined support, and the other end is provided with a horizontal support; when the inclined supports of both sets of support members are facing upward, the two inclined supports have different heights and their top surfaces are located on the same plane; when the horizontal supports of both sets of support members are facing upward, the two horizontal supports are parallel to each other and located at the same horizontal height.
[0006] Furthermore, positioning rods are provided on both sides of the support, and the transverse seat has insertion holes for the positioning rods to be inserted.
[0007] Furthermore, each side of the inclined support is provided with a magnetic suction plate, which is vertically fixed to the inclined support.
[0008] Furthermore, the top surface of the horizontal support is provided with a fitting groove for fitting with the horizontal photovoltaic support rod.
[0009] Furthermore, the bonding groove includes a bottom inclined surface and a side inclined surface that are perpendicular to each other, and the bottom inclined surface is consistent with the tilt angle of the photovoltaic panel after installation.
[0010] Furthermore, one of the vertical seats is provided with a drive member for driving the transverse seat to move in the vertical direction, and the other vertical seat is provided with a guide member for guiding the transverse seat.
[0011] Furthermore, each of the vertical seats has a sliding groove along its length, and the two ends of the horizontal seat are slidably disposed in two sliding grooves respectively; the driving component includes a drive motor and a lead screw, the lead screw is rotatably disposed in one of the sliding grooves, one end of the horizontal seat has a threaded hole and is threadedly connected to the lead screw; the guiding component is a guide rod, the guide rod is fixedly disposed in the other sliding groove, and the other end of the horizontal seat has a guide hole and is slidably connected to the guide rod.
[0012] Furthermore, a ladder is provided on the base and on one side of the support member, and the ladder increases in size from the side away from the support member to the side closer to the support member.
[0013] The technical solution of this utility model has at least the following advantages and beneficial effects:
[0014] 1. This utility model uses a driving component to raise and lower the horizontal seat vertically to a specified height, which in turn supports the photovoltaic pole through the support component. Workers do not need to manually support the photovoltaic pole during welding, which facilitates the welding operation.
[0015] 2. This utility model sets inclined supports and horizontal supports at both ends of the support base, and rotatably installs the support base on the horizontal support. When the inclined supports of both sets of support components are facing upward, the two inclined supports have different heights and their top surfaces are on the same plane. Placing the inclined photovoltaic support rod on the two inclined supports can keep the inclined photovoltaic support rod at a preset installation angle, and welding can be performed when the inclined photovoltaic support rod is in contact with the vertical photovoltaic support rod. Rotating the two horizontal supports to the upward position and placing the horizontal photovoltaic support rod on the horizontal support can support the horizontal photovoltaic support rod, making it convenient to weld the horizontal photovoltaic support rod between multiple inclined photovoltaic support rods. Attached Figure Description
[0016] Figure 1 This is a schematic diagram showing the usage state of the inclined photovoltaic support rod during welding according to this utility model;
[0017] Figure 2 This is a schematic diagram of the overall structure of the present invention when the inclined support is facing upwards;
[0018] Figure 3 This is a schematic diagram of the structure of the support member and the bearing member when the inclined support of this utility model is facing upward;
[0019] Figure 4 This is a schematic diagram of the support component when the inclined support of this utility model faces upward;
[0020] Figure 5 This is a schematic diagram of the support component of this utility model when the horizontal support is facing upwards;
[0021] Figure 6 This is a schematic diagram showing the usage state of the horizontal photovoltaic support rod during welding according to this utility model;
[0022] Reference numerals: 1-base, 11-roller, 12-push-pull handle, 13-ladder, 2-support, 21-vertical seat, 211-slide groove, 22-horizontal seat, 23-drive component, 231-drive motor, 232-lead screw, 24-guide component, 3-support component, 31-support seat, 311-rotating shaft, 312-positioning rod, 32-slanted support, 321-magnetic plate, 33-horizontal support, 331-fitting groove, 3311-bottom inclined surface, 3312-lateral inclined surface, 4-vertical photovoltaic support rod, 5-slanted photovoltaic support rod, 6-horizontal photovoltaic support rod. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0025] The following is for reference Figures 1-6 As shown in the illustration, and further illustrated with specific embodiments, this embodiment provides a photovoltaic bracket welding fixture, referring to... Figure 1 , Figure 2As shown, the system includes a base 1, a support 2, and two sets of support members 3. The base 1 has four casters 11 mounted on its bottom, and a push-pull handle 12 on one side. The support 2 includes two vertical seats 21 mounted vertically on the base 1, with a horizontal seat 22 sliding vertically between the two seats 21. The two sets of support members 3 are respectively installed at both ends of the horizontal seat 22. By pushing the handle to move the base 1 to the designated position and raising or lowering the horizontal seat 22 vertically to the designated height, the photovoltaic pole can be supported by the support members 3. This eliminates the need for manual support during welding, facilitating the welding operation.
[0026] Reference Figure 2 , Figure 3 As shown, the support component 3 includes a support base 31, which is rotatably mounted on a transverse seat 22 via a pivot 311. One end of the support base 31 is fitted with an inclined support 32, and the other end with a horizontal support 33. Positioning rods 312 are provided on both sides of the support base 31, and the transverse seat 22 has insertion holes for the positioning rods 312. When the support base 31 needs to be rotated, one positioning rod 312 is removed from the insertion hole, the support base 31 is rotated 180°, and the other positioning rod 312 is inserted into the insertion hole. This changes the positions of the inclined support 32 and the horizontal support 33, facilitating the switching of the support state for the inclined photovoltaic support 5 and the transverse photovoltaic support 6. When both inclined supports 32 of the support member 3 are facing upwards, the two inclined supports 32 have different heights and their top surfaces are on the same plane. Placing the inclined photovoltaic support rod 5 on the two inclined supports 32 will keep the inclined photovoltaic support rod 5 at a preset installation angle, allowing it to be welded to the vertical photovoltaic support rod 4. When both sets of horizontal supports 33 of the support member 3 are facing upwards, the two horizontal supports 33 are parallel to each other and at the same horizontal height. Rotating the two horizontal supports 33 to the upward position, and then placing the horizontal photovoltaic support rod 6 on the horizontal support, the horizontal seat 22 drives the two sets of support members 3 to rise and fall simultaneously to a specified height, so that the horizontal photovoltaic support rod 6 is in contact with the inclined photovoltaic support rods 5, thus facilitating the welding of the horizontal photovoltaic support rod 6 between multiple inclined photovoltaic support rods 5 (see reference). Figure 6 ).
[0027] Reference Figure 3As shown, each vertical seat 21 has a groove 211 along its length, and the two ends of the horizontal seat 22 are slidably disposed within the two grooves 211 respectively. One of the vertical seats 21 is equipped with a driving member 23 for driving the horizontal seat 22 to move vertically, and the other vertical seat 21 is equipped with a guide member 24 for guiding the horizontal seat 22. The driving member 23 can easily drive the horizontal seat 22, allowing the horizontal support to rise and fall vertically, thereby driving the two sets of supporting members 3 to rise and fall synchronously. During the rising and falling process, the guide member 24 guides the other end of the horizontal seat 22 to ensure the stability of the overall structure.
[0028] Furthermore, the driving component 23 includes a drive motor 231 and a lead screw 232. The lead screw 232 is rotatably disposed within one of the slide grooves 211. One end of the transverse seat 22 has a threaded hole and is threadedly connected to the lead screw 232. The guide component 24 is a guide rod, which is fixedly disposed within another slide groove 211. The other end of the transverse seat 22 has a guide hole and is slidably connected to the guide rod. By driving the lead screw 232 to rotate through the drive motor 231, the lead screw 232 can drive one end of the transverse seat 22 to rise and fall vertically. The other end of the transverse seat 22 can remain stable under the action of the guide rod, thereby ensuring the stability of the overall structure during the lifting process.
[0029] Reference Figure 3 , Figure 4 As shown, each side of the inclined support 32 is provided with a magnetic suction plate 321, which is vertically fixed to the inclined support 32. Since the inclined photovoltaic support rod 5 is in an inclined state during welding, it is easy to slide to the lowest end. By setting the magnetic suction plate 321 on the inclined support 32, the inclined photovoltaic support rod 5 can be attracted, thereby ensuring the stability of the inclined photovoltaic support rod 5 when placed on the inclined support 32.
[0030] Reference Figure 5 , Figure 6 As shown, the top surface of the horizontal support 33 is provided with a fitting groove 331 for fitting with the horizontal photovoltaic support rod 6. The fitting groove 331 includes a bottom inclined surface 3311 and a side inclined surface 3312 that are perpendicular to each other. The bottom inclined surface 3311 is consistent with the inclination angle of the photovoltaic panel after installation, which can keep the horizontal photovoltaic support rod 6 in a specified state. At this time, the bottom surface of the horizontal photovoltaic support rod 6 is fitted with the top surface of the inclined photovoltaic support rod 5, and the side inclined surface 3312 can support and limit the side of the horizontal photovoltaic support rod 6.
[0031] Reference Figure 2As shown, a ladder 13 is provided on the base 1 and on one side of the support member 2. The ladder 13 has multiple steps of different heights, with the steps gradually increasing from the side away from the support member 2 to the side closer to the support member 2. Workers can climb the ladder 13 to a suitable height for welding.
[0032] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A photovoltaic bracket welding fixture, characterized in that, include: The base (1) has four wheels (11) on its bottom and a push-pull handle (12) on one side. The support member (2) includes two vertical seats (21) vertically arranged on the base (1), and a horizontal seat (22) is slidably arranged between the two vertical seats (21) in the vertical direction; Two sets of support members (3) are respectively disposed at both ends of the transverse seat (22); The support member (3) includes a support seat (31), which is rotatably mounted on a transverse seat (22) via a pivot (311). One end of the support seat (31) is provided with an inclined support (32), and the other end is provided with a horizontal support (33). When the inclined supports (32) of both sets of the support members (3) are facing upward, the two inclined supports (32) have different heights and their top surfaces are located on the same plane. When the horizontal supports (33) of both sets of the support members (3) are facing upward, the two horizontal supports (33) are parallel to each other and located at the same horizontal height.
2. The photovoltaic bracket welding fixture according to claim 1, characterized in that, Positioning rods (312) are provided on both sides of the support (31), and the transverse seat (22) is provided with insertion holes for the positioning rods (312) to be inserted.
3. The photovoltaic bracket welding fixture according to claim 1, characterized in that, A magnetic plate (321) is provided on one side of each of the inclined supports (32), and the magnetic plate (321) is vertically fixed on the inclined support (32).
4. The photovoltaic bracket welding fixture according to claim 1, characterized in that, The top surface of the horizontal support (33) is provided with a fitting groove (331) for fitting with the horizontal photovoltaic support (6).
5. The photovoltaic bracket welding fixture according to claim 4, characterized in that, The bonding groove (331) includes a bottom inclined surface (3311) and a side inclined surface (3312) that are perpendicular to each other. The bottom inclined surface (3311) is consistent with the tilt angle of the photovoltaic panel after installation.
6. The photovoltaic bracket welding fixture according to claim 1, characterized in that, One of the vertical seats (21) is provided with a drive member (23) for driving the horizontal seat (22) to move in the vertical direction, and the other vertical seat (21) is provided with a guide member (24) for guiding the horizontal seat (22).
7. The photovoltaic bracket welding fixture according to claim 6, characterized in that, Each vertical seat (21) has a groove (211) along its length. The two ends of the horizontal seat (22) are slidably disposed in the two grooves (211). The driving component (23) includes a driving motor (231) and a lead screw (232). The lead screw (232) is rotatably disposed in one of the grooves (211). One end of the horizontal seat (22) has a threaded hole and is threadedly connected to the lead screw (232). The guide component (24) is a guide rod. The guide rod is fixedly disposed in the other groove (211). The other end of the horizontal seat (22) has a guide hole and is slidably connected to the guide rod.
8. The photovoltaic bracket welding fixture according to claim 1, characterized in that, A ladder (13) is provided on the base (1) and on one side of the support (2), and the ladder (13) increases in size from the side away from the support (2) to the side closer to the support (2).